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Under certain ambient conditions, the internal cabinet tem-
perature of the HPXA16−036 will affect the temperature
that is sensed by the coil sensor. This can set up a condition
where the defrost board would not initiate a defrost. To
overcome this issue, the coil sensor 

should be 

moved to

the other side of the cabinet to a coil hairpin as shown in
figure 14.

FIGURE 13

COIL SENSOR LOCATION

HPXA16−*036/−048/−060

Coil sensor should be on

the 5th hairpin from the

bottom

 on the outside

loop.

HPXA16−024

Coil sensor should be on the

6th hairpin from the 

top

 on

the outside loop.

*original position on −036. See figure 14 for alternate

FIGURE 14

HPXA16−036 ALTERNATE COIL

SENSOR LOCATION

coil sensor location

Discharge Line Sensor

If the discharge line tempera-

ture exceeds a temperature of 300°F (148°C) during com-
pressor operation, the board will de−energize the compres-
sor contactor output (and the defrost output, if active). The
compressor will remain off until the discharge temperature
has dropped below 225°F (107°C) and the 5-minute anti−
short cycle delay has been satisfied. See figure 15 for loca-
tion. This sensor has two fault and lockout codes:

1. If the board recognizes five high discharge line temper-

ature faults during a single (Y1) compressor demand,
it reverts to a lockout mode and displays the appropri-
ate code. This code detects shorted sensor or high dis-
charge temperatures. (Code on board is Discharge
Line Temperature Fault and Lockout").

DISCHARGE LINE & AMBIENT SENSOR LOCATION

FIGURE 15

DISCHARGE
LINE SENOR

AMBIENT

SENSOR IN

PVC

2. If the board recognizes five temperature sensor range

faults during a single (Y1) compressor demand, it re-
verts to a lockout mode and displays the appropriate
code. The board detects open sensor or out-of-tem-
perature sensor range. This fault is detected by allow-
ing the unit to run for 90 seconds before checking sen-
sor resistance. If the sensor resistance is not within
range after 90 seconds, the board will count one fault.
After 5 faults, the board will lockout. (Code on board is
Discharge Sensor Fault and Lockout").

The discharge line sensor, which covers a range of 150°F
(65°C) to 350°F (176°C), is designed to mount on a 

½

" re-

frigerant discharge line.

NOTE − Within a single room thermostat demand, if
5−strikes occur, the board will lockout the unit. Defrost
board 24 volt power R" must be cycled OFF" or the
TEST" pins on board must be shorted between 1 to 2 sec-
onds to reset the board.

Second−Stage Operation

If the board receives a call for

second−stage compressor operation Y2" in heating or
cooling mode and the first-stage compressor output is ac-
tive, the second-stage compressor solenoid output will be
energized.

If first-stage compressor output is active in heating mode
and the outdoor ambient temperature is below the selected
compressor lock−in temperature, the second-stage com-
pressor solenoid output will be energized without the Y2"
input. If the jumper is not connected to one of the tempera-
ture selection pins on P3 (40, 45, 50, 55°F), the default
lock−in temperature of 40°F (4.5°C) will be used.

The board de−energizes the second-stage compressor so-
lenoid output immediately when the Y2" signal is removed
or the outdoor ambient temperature is 5°F above the se-
lected compressor lock−in temperature, or the first-stage
compressor output is de−energized for any reason.

Summary of Contents for HPXA16 series

Page 1: ...ice equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be pe...

Page 2: ...230V 1ph 208 230V 1ph 208 230V 1ph 3 Maximum overcurrent protection amps 20 35 45 60 2 Minimum circuit ampacity 13 7 22 1 28 2 33 8 Compressor Rated load amps 10 3 16 7 21 2 25 7 p Locked rotor amps...

Page 3: ...NG SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocket crea...

Page 4: ...operate on first stage until demand is satisfied or the indoor temperature reaches the thermostat set point calling for second stage Second stage high capacity is achieved by blocking the bypass port...

Page 5: ...tch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Page 6: ...ltage at the female connector end of the full wave rectifier plug The DC voltage reading should be 1 5 to 3 volts lower than the input voltage to the plug wire leads EX Input voltage is 24VAC output v...

Page 7: ...y will allow moisture to en ter the bearing resulting in motor failure See figure 9 FIGURE 8 A SEE TABLE 2 FAN GUARD Condenser fan and motor Wiring Drip loop TABLE 2 HPXA16 UNIT A DIM 1 8 024 036 1 1...

Page 8: ...ss re frigerant condensed liquid from the indoor coil is trapped by the compensator The vapor line is cooler than the liquid line so liquid migrates from the liquid line to the compensa tor tank where...

Page 9: ...s for a fifth time during the current Y1 Input the control will enter a lockout condi tion The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control b...

Page 10: ...d recognizes five temperature sensor range faults during a single Y1 compressor demand it re verts to a lockout mode and displays the appropriate code The board detects open sensor or out of tem perat...

Page 11: ...ast defrost cycle while the coil tempera ture remains below 35 F 2 C the demand defrost control will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energ...

Page 12: ...r will check for ambient and coil faults open or shorted If a fault exists the unit will remain in Heat Mode and no further test mode operation will be executed until the test short is removed and re...

Page 13: ...nection to sys tem have secure connections to system to prevent refrigerant leaks or errors in pressure and temperature measurements SLOW Flash ON Discharge Line Tempera ture Fault This code detects s...

Page 14: ...The reversing valve is energized during cooling de mand and during defrost III REFRIGERANT SYSTEM Field refrigerant piping consists of liquid and vapor lines from the outdoor unit sweat connections U...

Page 15: ...for liquid line size 3 Replace stem cap and tighten it firmly Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove stem cap with an adjustable wrench 2 Using servic...

Page 16: ...he vapor valve service port Normally the high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure dam...

Page 17: ...in the heating season one of the following proce dures must be followed to ensure proper system charge Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant o...

Page 18: ...d indicate that the system is overcharged Pressures lower than those listed indicate that the system is undercharged Verify adjusted charge using the approach method Approach Method 4 Use the same dig...

Page 19: ...Vapor 65 18 3 222 143 244 136 232 134 249 126 75 23 9 256 145 282 139 266 136 289 134 85 29 4 302 145 325 142 309 139 330 140 95 35 0 349 147 377 144 359 142 378 143 105 40 6 403 149 428 146 410 144 4...

Page 20: ...5 506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 21: ...m POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch e...

Page 22: ...Page 22 VII DIAGRAM OPERATING SEQUENCE...

Page 23: ...ost board sends 24 volts through Y1 OUT signal to the K1 compressor contactor coil 3 The defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid...

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