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1 − Compressor Contactor K1

The compressor is energized by a contactor located in the
control box. See figure 2. Single−pole contactors are used
in single−phase HPXA12 series units and three pole con-
tactors are used in HPXA12 three−phase units. K1 is ener-
gized through the control board by the indoor thermostat
terminal Y1 (24V) when thermostat demand is present.

DANGER

Electric Shock Hazard.
May cause injury or death.
Line voltage is present at all compo-
nents when unit is not in operation on
units with single pole contactors.
Disconnect all remote electrical power
supplies before opening unit panel.
Unit may have multiple power supplies.

2 − Outdoor Fan Relay K10 (460V units only)

Outdoor fan relay K10, used in 460V units only, is a SPST
normally open relay. K10 is energized by contactor K1
which in turn energizes outdoor fan B4 in response to ther-
mostat demand.

3 − Run Capacitor C1 (three phase only)

The fan in all three−phase units uses a single−phase perma-
nent split capacitor motor. A single capacitor C1 is used for
the fan motor. C1 is located inside the control box. See fig-
ure 3. Fan motor nameplate will have capacitor ratings.

4 − Dual Capacitor C12

The compressor and fan in single phase HPXA12 series units
use permanent split capacitor motors. The capacitor is located
inside the unit control box (see figure 2). A single dual" capaci-
tor (C12) is used for both the fan motor and the compressor
(see unit wiring diagram). The fan side and the compressor
side of the capacitor have different MFD ratings. See side of
capacitor for ratings.

5 − Demand Defrost System

Boards 60L3901, 46M8201, 56M8501

The HPXA12 will be equipped with one of three model de-
frost boards. Differences are minimal:

Three strike lock out feature (60L3901)

 Five strike out feature (46M8201, 56M8501)

 Terminal T" for ambient sensor (60L3901)

 Terminal Y2" for 2nd stage thermostat input (46M8201, 

56M8501).

 DELAY" pins (56M8501)

The demand defrost board uses basic differential temper-
ature means to detect degradation of system performance
due to ice build−up on the outdoor coil. Further, the control-
ler uses self−calibrating" principles to calibrate itself when
the system starts and after each time the system defrosts.
The control board has defrost relays, anti−short cycle
timed−off control, pressure switch/safety control, 3−strike
lockout circuit, field test pins, ambient and coil tempera-
ture sensors, field selectable termination temperature and
a field low voltage connection terminal strip.
The control monitors ambient temperature, outdoor coil
temperature and total run time to determine when a de-
frost cycle is required. Two temperature probes are per-
manently attached to the control. The coil temperature
probe is designed with a spring clip to allow mounting to
the outside coil tubing. The location of the coil sensor is im-
portant for proper defrost operation. On HPXA12−018 &
−024 the sensor should located on the 4th hairpin bend
from the bottom. HPXA12−030 through −060 units the sen-
sor should located on the 6th hairpin bend from the bot-
tom. See figure 5.

NOTE − The logic of the Demand Defrost Board provides
accurate performance measurements of the system as
FROST accumulates on the outdoor coil. This will translate
into longer running time in the heating mode with FROST
accumulations on the outdoor coil before the board initiates
any defrost cycles.

FIGURE 5

COIL SENSOR LOCATION

On HPXA12−030 /

−060 units,clip the coil
sensor clip on the 6th
bend from the bottom

On HPXA12−018,

−024 units,clip the coil
sensor clip on the 4th
bend from the bottom

The temperature probes cannot be detached from the con-
trol. The control and the attached probes MUST be re-
placed as a unit. Do not attempt to cut or splice probe wires.

Diagnostic LEDs

The defrost board uses two LEDs for diagnostics. The
LEDs flash a specific sequence according to the condition.
See table 1.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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