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Page 17

If the system is completely void of refrigerant, the recom-
mended and most accurate method of charging is to weigh
the refrigerant into the unit according to the total amount
shown on the unit nameplate.

If weighing facilities are not available or if unit is just low on
charge, use the following procedure:

 1 − Connect gauge manifold as shown in figure 12. Con-

nect an R410A drum to center port of gauge manifold.

 2 − Record outdoor ambient temperature using a digital

thermometer.

 3 − Set room thermostat to 74

F (23

C) in Emergency

Heat" or Heat" position and allow unit to run until
heating demand is satisfied. This will create the nec-
essary load for proper charging of system in cooling
cycle. Change thermostat setting to 68

F (20

C) in

Cool" position. Allow unit to run until system pres-
sures stabilize.

 4 − Use the same digital thermometer used to check out-

door ambient temperature to check liquid line temper-
ature.

 5 − If outdoor temperature is 60

F (15

C) or above, use

the approach method to check the refrigerant charge.
The difference between ambient and liquid line tem-
peratures should match values given in table 5. Refrig-
erant must be added to lower approach temperature.
Remove refrigerant from system to increase approach
temperature.

TABLE 5

Model Number

Approach Temperature

Liquid Line Temp. − Outdoor Ambient °F (°C)

HPXA12−18

5 (2.8)

HPXA12−24

8.0 (4.4)

HPXA12−30

12.5 (6.9)

HPXA12−36

13 (7.2)

HPXA12−42

13 (7.2)

HPXA12−48

8.5 (4.7)

HPXA12−60

12 (6.7)

 6 − If  ambient  temperature  is  less  than  60

F (15

C), air

flow might need to be restricted to achieve pressures in
the 300−350 psig (2068−2413 kPa) range. See figure
16. These higher pressures are necessary for checking
charge. Block equal sections of air intake panels, mov-
ing obstructions sideways as shown until liquid pres-
sure is in the 300−350 psig (2068−2413 kPa) range.

BLOCKING OUTDOOR COIL

CARDBOARD OR

PLASTIC SHEET

OUTDOOR COIL SHOULD

BE BLOCKED ONE SIDE

AT A TIME WITH CARD−

BOARD OR PLASTIC

SHEET UNTIL PROPER

TESTING PRESSURES

ARE REACHED.

FIGURE 16

TABLE 6

Model Number

Subcooling Values

Conversion Temp. − Liquid Line Temp. °F (°C)

HPXA12−18

8.5 (4.7)

HPXA12−24

12.5 (6.9)

HPXA12−30

5.5 (3.1)

HPXA12−36

8.5 (4.7)

HPXA12−42

8.5 (4.7)

HPXA12−48

7 (3.9)

HPXA12−60

7 (3.9)

 7 − Read  liquid  line temperature. Read liquid line pres-

sure from gauge and convert to heat pump tempera-
ture using the temperature/pressure chart for R410A
refrigerant provided in table 8. The difference be-
tween the liquid line temperature and the conversion
temperature is the subcooling temperature (subcool-
ing = conversion temperature minus liquid tempera-
ture). Subcooling should approximate values given in
table 6. Add refrigerant to increase subcooling and re-
move refrigerant to reduce subcooling. Be aware of
the R410A refrigerant cylinder. It will be light ma-
roon−colored. Refrigerant should be added through
the vapor line valve in the liquid state. 

Some R410A

cylinders are equipped with a dip tube which al-
lows you to draw liquid refrigerant from the bot-
tom of the cylinder without turning the cylinder
upside−down. The cylinder will be marked if it is
equipped with a dip tube.

 8 − Use table 7 as a general guide when performing main-

tenance checks. This is not a procedure for charging
unit. Minor variations in these pressures may be ex-
pected due to differences in installations. Significant
differences could mean that the system is not properly
charged or that a problem exists with some component
in the system. Used carefully, this table could serve as
a useful service guide.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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