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Page 19

V − SERVICE AND RECOVERY

WARNING

Polyol ester (POE) oils used with R410A refrigerant
absorb moisture very quickly. It is very important
that the refrigerant system be kept closed as much
as possible. DO NOT remove line set caps or ser-
vice valve stub caps until you are ready to make
connections.

IMPORTANT

Use recovery machine rated for R410 refrigerant.

If the HPXA12 system must be opened for any kind of ser-
vice, such as compressor or drier replacement, you must
take extra precautions to prevent moisture from entering
the system. The following steps will help to minimize the
amount of moisture that enters the system during recovery
of R410A.
 1 − Use a regulator−equipped nitrogen cylinder to break

the system vacuum. Do not exceed 5 psi. The dry  nitro-
gen will fill the system, and will help purge any mois-
ture.

 2 − Remove the faulty component and quickly seal the sys-

tem (using tape or some other means) to prevent addi-
tional moisture from entering the system.

 3 − Do not remove the tape until you are ready to install

new component.  Quickly install the replacement com-
ponent.

 4 − Evacuate the system to remove any moisture and other

non−condensables.

The HPXA12 system MUST be checked for moisture
any time the sealed system is opened.

Any moisture not absorbed by the polyol ester oil can be re-
moved by triple evacuation. Moisture that has been ab-
sorbed by the compressor oil can be removed by replacing
the drier.

IMPORTANT

Evacuation of system only will not remove mois-
ture from oil. Drier must be replaced  to eliminate
moisture from POE oil.

VI − MAINTENANCE

In order to maintain the warranty on this equipment, the
HPXA12 system must be serviced annually and a record of
service maintained. The following should be checked be-
tween annual maintenance:

A − Outdoor Unit

 1 − Clean and inspect the outdoor coil. The coil may be

flushed with a water hose. Ensure the power is turned
off before you clean the coil.

 2 − Condenser fan motor is prelubricated and sealed. No

further lubrication is needed.

 3 − Visually inspect connecting lines and coils for evidence

of oil leaks.

 4 − Check wiring for loose connections.

 5 − Check for correct voltage at unit (unit operating).

 6 − Check amp−draw condenser fan motor.

Unit nameplate _________ Actual ____________ .

NOTE − If owner complains of insufficient cooling, the unit
should be gauged and refrigerant charge checked. Refer
to section on refrigerant charging in this instruction.

 1 − Clean and inspect condenser coil. (Coil may be flushed

with a water hose after disconnecting power).

 2 − Visually inspect all connecting lines, joints and coils for

evidence of oil leaks.

B − Indoor Coil

 1 − Clean coil, if necessary.

 2 − Check  connecting  lines  and  coils  for  evidence  of  oil

leaks.

 3 − Check the condensate line and clean it if necessary.

C − Indoor Unit

 1 − Clean or change filters.

 2 − Adjust blower speed for cooling. Measure the pressure

drop over the coil to determine the correct blower CFM.
Refer to the unit information service manual for pressure
drop tables and procedure.

 3 −

Belt Drive Blowers − 

Check belt for wear and proper ten-

sion.

 4 − Check all wiring for loose connections

 5 − Check for correct voltage at unit (blower operating).

 6 − Check amp−draw on blower motor

Unit nameplate_________ Actual ____________.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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