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Page 7

HI−PS/LO−PS Terminals

High pressure switch (S4) is factory wired into the defrost
board HI−PS terminals. When (S4) trips, the defrost board
will cycle off the compressor and the strike counter in the
board will count one strike.

Low pressure switch (S87) is factory wired into the defrost
board LO−PS terminals. When (S87) trips, the defrost
board will cycle off the compressor and the strike counter
in the board will count one strike.
(S87) is ignored during certain conditions:

During the defrost cycle and 90 seconds after the
 termination of defrost

When the average ambient sensor temperature is
below 15 F (−9)

For 90 seconds following the start up of the
compressor

During "Test" mode

3−Strike Lockout Feature
(Board 60L3901)

The internal control logic of the board counts the pres-
sure switch trips only while the Y1 (Input) line is active. If
a pressure switch opens and closes twice during a Y1
(Input), the control logic will reset the pressure switch
trip counter to zero at the end of the Y1 (Input). If the
pressure switch opens for a third time during the current
Y1 (Input), the control will enter a lockout condition.

The 3−strike pressure switch lockout condition can be re-
set by cycling OFF the 24−volt power supply to the con-
trol board or by shorting the TEST pins. All timer func-
tions (run times) will also be reset.

If a pressure switch becomes open while the Y1 Out line
is engaged, a 5 minute short cycle will occur after the
switch closes.

5−Strike Lockout Feature
(Boards 46M8201, 56M8501)

The internal control logic of the board counts the pres-
sure switch trips only while the Y1 (Input) line is active. If
a pressure switch opens and closes 4 times during a Y1
(Input), the control logic will reset the pressure switch
trip counter to zero at the end of the Y1 (Input). If the
pressure switch opens for a fifth time during the current
Y1 (Input), the control will enter a lockout condition.

The 5−strike pressure switch lockout condition can be re-
set by cycling OFF the 24−volt power supply to the con-
trol board or by shorting the TEST pins. All timer func-
tions (run times) will also be reset.

If a pressure switch becomes open while the Y1 Out line
is engaged, a 5 minute short cycle will occur after the
switch closes.

Operational Description

The demand defrost board has three basic operational
modes: Normal, Defrost, and Calibration.

Normal Mode

The demand defrost board monitors the O" line, to deter-
mine the system operating mode (heat/cool), outdoor ambi-
ent temperature, coil temperature (outdoor coil) and com-
pressor run time to determine when a defrost cycle is re-
quired.

Defrost Mode

When a defrost cycle is initiated, the control energizes the
reversing valve solenoid and turns off the condenser fan.
The control will also put 24VAC on the W1" (auxiliary heat)
line. The unit will stay in this mode until either the coil sensor
temperature is above the selected termination tempera-
ture, the defrost time of 14 minutes has been completed, or
the room thermostat demand cycle has been satisfied. (If
the temperature select shunt is not installed, the default ter-
mination temperature will be 100°F.) If the room thermostat
demand cycle terminates the cycle, the defrost cycle will be
held until the next room thermostat demand cycle. If the coil
sensor temperature is still below the selected termination
temperature, the control will continue the defrost cycle until
the cycle is terminated in one of the methods mentioned
above. If a defrost is terminated by time and the coil temper-
ature did not remain above 35°F (2°C) for 4 minutes, the
control will go to the 34−minute Time/Temperature mode.

DELAY"

 PINS

The 56M8501 defrost board has a field selectable function
to reduce occasional noise that may occur while the unit is
cycling in and out of defrost mode. When a jumper is
installed on the DELAY" pins, the compressor will cycle off
for 30 seconds going in and out of defrost mode. Units are
shipped with jumper installed on DELAY" pins.

NOTE − 30 second off cycle is not functional when
jumpering TEST" pins.

Calibration Mode

The board is considered uncalibrated when power is ap-
plied to the board, after cool mode operation, or if the coil
temperature exceeds the termination temperature when it
is in heat mode. Calibration of the board occurs after a de-
frost cycle to ensure that there is no ice on the coil. During
calibration, the temperature of both the coil and the ambient
sensor are measured to establish a temperature differential
required to allow a defrost cycle.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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