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The ball valve is equipped with a service port with a factory−
installed Schrader valve. A service port cap protects the
Schrader valve from contamination and assures a leak−free
seal.
Ball Valve (Valve Open)
Schrader valve
service port
service port
cap
stem cap
stem
Use Adjustable Wrench
To open: rotate Stem Clockwise 90°.
To close: rotate Stem Counter-clockwise 90°.
ball
(shown open)
to outdoor coil
to indoor coil
FIGURE 14
IV − CHARGING
A − Leak Testing
After the line set has been connected to the indoor and out-
door units, check the line set connections and indoor unit
for leaks.
WARNING
Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal
injury or death.
WARNING
Fire, Explosion and Personal Safety
Hazard.
Failure to follow this warning could
result in damage, personal injury or
death.
Never use oxygen to pressurize or
purge refrigeration lines. Oxygen,
when exposed to a spark or open
flame, can cause damage by fire
and / or an explosion, that can re-
sult in personal injury or death.
WARNING
Danger of explosion!
When using a high pressure gas such
as dry nitrogen to pressurize a refriger-
ant or air conditioning system, use a
regulator that can control the pressure
down to 1 or 2 psig (6.9 to 13.8 kPa).
Using an Electronic Leak Detector or Halide
1 − Connect a cylinder of R−410A to the center port of the
manifold gauge set.
2 − With both manifold valves closed, open the valve on the
R−410A cylinder (vapor only).
3 − Open the high pressure side of the manifold to allow the
R−410A into the line set and indoor unit. Weigh in a
trace amount of R−410A.
[A trace amount is a maximum
of 2 ounces (57 g) or 3 pounds (31 kPa) pressure.]
Close the valve on the R−410A cylinder and the valve
on the high pressure side of the manifold gauge set.
Disconnect the R−410A cylinder.
4 − Connect a cylinder of nitrogen with a pressure regulat-
ing valve to the center port of the manifold gauge set.
5 − Connect the manifold gauge set high pressure hose to
the vapor valve service port.
(Normally, the high pres-
sure hose is connected to the liquid line port; however,
connecting it to the vapor port better protects the man-
ifold gauge set from high pressure damage.)
6 − Adjust the nitrogen pressure to 150 psig (1034 kPa).
Open the valve on the high side of the manifold gauge
set which will pressurize line set and indoor unit.
7 − After a few minutes, open a refrigerant port to ensure
the refrigerant you added is adequate to be detected.
(Amounts of refrigerant will vary with line lengths.)
Check all joints for leaks. Purge nitrogen and R−410A
mixture. Correct any leaks and recheck.
B − Evacuating the System
Evacuating the system of noncondensables is critical for
proper operation of the unit. Noncondensables are defined
as any gas that will not condense under temperatures and
pressures present during operation of an air conditioning
system. Noncondensables and water vapor combine with
refrigerant to produce substances that corrode copper pip-
ing and compressor parts.
NOTE − This evacuation process is adequate for a new
installation with clean and dry lines. If excessive mois-
ture is present, the evacuation process may be re-
quired more than once.
