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LELY WELGER V 160 Operating Manual Download Page 69

 

WELGER  •  V 160 

61 

10.5 Hydraulic 

layout 

 

 

Item Meaning 

Item Meaning 

➊

 

Tractor (single-acting), max. 210 bar 

➏

 

0.8 mm (integrated in hydraulic cylinder) 

➋

 

Tractor (single-acting), max. 210 bar 

➐

 

Hydraulic tensioning system 

➌

 

Pick-up 

➑

 

Independent, separately filled hydraulic circuit 

➍

 

Only machines with twine tying 

➒

 

Tail gate 

➎

 

Only machines with net tying 

➓

 

Tube break safeguard 

 
 

 

 

Figure 72 

Summary of Contents for V 160

Page 1: ...LELY WELGER V 160 V 160 1758 99 03 01 02 08 Operating Manual...

Page 2: ......

Page 3: ...the operating manual was delivered to me together with the machine I was clearly instructed in the safety operating and maintenance instructions of the machine Some components of the machine may have...

Page 4: ...orm on delivery of the machine and return it within 4 weeks Possible guarantee requests cannot be handled before this document has not been sent back Customer Name Postcode Place Phone Street Land Sta...

Page 5: ...fety operating and maintenance instructions of the machine Some components of the machine may have been removed for transportation Do not use the machine unless these components have been correctly in...

Page 6: ...ocument when the machine is delivered and keep it Customer Name Postcode Place Phone Street Land State eMail Marketing partner Importer Name Postcode Place Phone Street Land State eMail Date Signature...

Page 7: ...ety operating and maintenance instructions of the machine Some components of the machine may have been removed for transportation Do not use the machine unless these components have been correctly ins...

Page 8: ...ocument when the machine is delivered and keep it Customer Name Postcode Place Phone Street Land State eMail Marketing partner Importer Name Postcode Place Phone Street Land State eMail Date Signature...

Page 9: ...fety operating and maintenance instructions of the machine Some components of the machine may have been removed for transportation Do not use the machine unless these components have been correctly in...

Page 10: ...ocument when the machine is delivered and keep it Customer Name Postcode Place Phone Street Land State eMail Marketing partner Importer Name Postcode Place Phone Street Land State eMail Date Signature...

Page 11: ...ther operators in safety instructions The warning and information signs located at the machine give information for safe operation Watch them for safety reasons Please note that the equipment marked w...

Page 12: ...3 Assembly groups 24 4 Start Up 25 4 1 Coupling the machine 25 4 2 Drive shaft 28 4 3 Hydraulic System 30 4 4 Electrical system 31 5 Twine tying 32 5 1 Threading the twine 32 5 2 Adjusting the twine...

Page 13: ...ve reversing 57 10 Maintenance Setting 58 10 1 General notes 58 10 2 Tensioners 59 10 3 Maintenance of the net tying unit 59 10 4 Tensioning the roller chains 60 10 5 Hydraulic layout 61 10 6 Tire air...

Page 14: ...n automatic Net tying Tying Twine tying no bale ejector Bale ejector bale ejector with pressure spring Standard windguard Crop material windguard Roller windguard Control Operation Control box Balerco...

Page 15: ...h off tractor engine remove ignition key and disconnect drive shaft from power take off shaft end Interrupt electrical connection between tractor and machine Bring no metal parts close to the machine...

Page 16: ...off shaft and tractor engine and wait for standstill of the machine Block the wheels of the machine with wheel chocks when the machine is parked Carry the chocks on the machine when transporting it or...

Page 17: ...dB A The combined noise level of baler and tractor primarily depends on the level of the noise from the tractor radios are an additional source of noise We recommend that the tractor is operated with...

Page 18: ...ing suitable means After completion of any maintenance and or assembly work reset the shut off valve to its initial position along flow direction Figure 3 and or remove the mechanical safeguard 2 5 Ma...

Page 19: ...e older than six years including storage time The storage time alone should not be longer than two years 2 7 Net knife safeguard Attention danger of injury by cutting When carrying out work in the vic...

Page 20: ...d casing is unlocked and opens with spring pressure Close guard casings Press guard casing against the machine until the catch engages audibly Attention danger of injury Never operate the machine with...

Page 21: ...nd impairments of correct operation possible material damage Note This symbol stands next to useful information special information on how to use the machine most efficiently 2 9 2 Symbols on the mach...

Page 22: ...14 WELGER V 160 Prohibition signs Meaning Spare part No No smoking Spare part no 0388 37 00 00 Do not step on the area Spare part no 0386 11 00 00...

Page 23: ...Never reach into the pick up section when the tractor engine is running and the power take off shaft is coupled Spare part no 0389 94 00 00 Switch off motor and take out the ignition key prior to main...

Page 24: ...LGER V 160 Riding on the machine on treads or on the maintenance platforms is prohibited Spare part no 0391 06 00 00 Before entering the roll chamber use tailgate locking device Spare part no 0394 98...

Page 25: ...have a minimum length of 2 40 m Spare part no 0386 46 00 00 Tail gate locking device When the lever is positioned at right angles to the flow direction the tail gate is secured against lowering Spare...

Page 26: ...o 0387 65 00 00 Lubrication 1 x per day check lubrication and relubricate if necessary Spare part no 0387 63 00 00 Thread scheme for net tying Spare part no 0389 40 00 00 Thread scheme for twine tying...

Page 27: ...00 00 in travelling direction on the right Distance of the last wrapping from the bale edge Spare part no 0387 41 00 00 in travelling direction on the left Screw couplings on the drawbar Observe the r...

Page 28: ...en expressly released by Welger or by the manufacturer of the additional equipment The relevant accident prevention regulations and all other generally accepted safety rules must be observed Unauthori...

Page 29: ...of the safety equipment are to be carried on the machine at all times Permissible maximum speeds of individual assembly groups e g drawbar or axle say nothing about the permissible maximum speed of t...

Page 30: ...be less according to the equipment Only in field use The actual weight of the machine incl bales in the baling chamber may be higher 5 Maximum support load of the machine that acts at maximum load of...

Page 31: ...eets of the lubricants used 1 litre of oil pollutes 1 million litres of water 1 litre of oil pollutes 10 million cubic meters of soil 2 14 2 Consumables Twines nets foils and machine parts thrown away...

Page 32: ...Guide roller 2 Drawbar drawbar head hitch 9 Bale ejector 3 2 maintenance platforms on the left right 10 Tail gate locking device 4 Net tying unit or twine tying unit 11 Pick up with pick up guide whee...

Page 33: ...aulic tubes are depressurised and uncoupled the hitch is released Nobody must stay between tractor and machine as long as the vehicles are not secured against rolling wheel chocks Always keep children...

Page 34: ...26 WELGER V 160 4 1 1 Drawbar head positions all measures in mm Figure 10...

Page 35: ...means of the threaded rod Firmly tighten all fastening screws and nuts Tightening torques see Figure 11 and Figure 12 Figure 19 Install the drive shaft holder in the upper or lower position dependent...

Page 36: ...towards the maintenance hole Position the location hole for the clamping cone above the ring groove 3 of the connecting shaft Turn clamping cone into location hole and tighten firmly approx 70 Nm whi...

Page 37: ...e angle joint on the tractor side is not bent more than permitted by the manufacturer of the drive shaft Heed the operating instructions of the drive shaft s manufacturer as well as national relevant...

Page 38: ...e machine transfer the colour marks of the hydraulic tubes to the connections of the tractor Clean the coupling parts of the hydraulic hoses with clean cloth and plug them into the bushings at the tra...

Page 39: ...the small 7 pole plug with screw coupling into the corresponding 7 pole socket on the machine Connecting the power supply A load socket according to DIN 9680 is required on the tractor for connecting...

Page 40: ...operating instructions For working in extreme ambient conditions request to our customer service Heed the technical data at the end of this operating instruction Twine A Shown by continuous line in F...

Page 41: ...WELGER V 160 33 Thread scheme from the twine box to the variable diameter disc Thread scheme from the variable diameter disc to the guide rollers Figure 22 Figure 23...

Page 42: ...he entry to their respective guide roller Turn the roller pair by hand until the thread has been securely grasped Note The clamping and cutting devices 10 have been factory set so that the driving twi...

Page 43: ...ension X of the twine brake according to the following table Basic setting Length X of the spring Figure 24 Twine A 39 mm Twine B 37 mm Note Figure 23 The permissible thread tension is exceeded when t...

Page 44: ...or the variable diameter disc 9 Figure 23 The smaller the effective diameter of the disc the greater the distance between the wrappings A lever 2 used to adjust the wrapping distance is located on the...

Page 45: ...es A switching angle 3 Figure 28 is installed in the right hand shuttle which is attached by two screws in a unit with a set of holes Four different installation positions are available By displacing...

Page 46: ...to first commissioning remove grease from anvil of net knife Figure 29 Open turn up and lock upper guard hood Attention danger of injury by net knife turning down automatically When maintenance and a...

Page 47: ...lockwise direction Figure 33 Pull spring bar out of holder Remove empty cardboard core Figure 34 Press net tightener back and secure with cotter pin Figure 35 Place net roll in net roll groove on the...

Page 48: ...right side in travelling direction Figure 37 Lift net roll on the left side in travelling direction push in and lock spring bar Align the net roll horizontally so that it is positioned centrally to th...

Page 49: ...d between rubber roller 6 and steel roller 7 Figure 40 Turn the rubber roller 6 by hand until the net is grasped To prevent the net from getting into the roll chamber too early during the baling proce...

Page 50: ...case if while the baling chamber is filled new net tying is necessary without opening of the tail gate e g because of a net roll change or a fault the net knife can be tensioned by hand Figure 41 Pul...

Page 51: ...st the desired net length Retighten the wing nut Note First select a setting in the middle of the slotted hole To save net material change the setting step by step towards for subsequent bales Do not...

Page 52: ...r tail gate bale unloading area As a matter of principle Riding on the machine is prohibited for the entire machine Keep children away from the machine Prior to first start Make yourself with the cont...

Page 53: ...he lamp 3 signals complete closing of the tail gate Note To avoid unnecessary load on the hydraulic pump of the tractor leave the control valve in floating position during the baling process The lamp...

Page 54: ...ecessary the bale diameter values stated in the following table must be reduced Machine Crop material Bale diameter Silage 0 90 m 1 55 m V160 Straw 0 90 m 1 60 m Figure 44 Slacken the wing nut and adj...

Page 55: ...ow opens slowly and does not reach its highest position Read preset bale density i e the baling pressure on the pressure gauge 1 7 4 Raising lowering the pick up Raising and lowering of the pick up ar...

Page 56: ...are therefore part of the safety equipment That is why both guide wheels must always be attached when the machine is used 7 7 PTO speed Operate machine at power take off shaft nominal speed of 540 rp...

Page 57: ...end to switch off the power take off shaft during empty runs e g during turning round on the headland 7 8 2 Small swath Drive speedily at nominal speed hand throttle The baling chamber must be evenly...

Page 58: ...erial is in the baling chamber and no pressure has built up yet see pressure gauge Figure 53 we recommend to switch off the power take off shaft during empty runs e g during turning round on the headl...

Page 59: ...at overload and must be replaced by a new one Do not restart the machine unless the source of the overload is removed Use only original spare parts Shear bolt with nut 0930 84 53 00 7 9 2 Drive shaft...

Page 60: ...s when twine motor is in operation 5 Button Toggling between manual and automatic tying see chapter 8 1 2 Trigger tying BALERCONTROL E hold for 5 sec resetting the bale counter TAZ 6 Button Manual act...

Page 61: ...1 Check net run on the net roll When the net knife drops down acoustic shock and the net roll has stopped again the wrapping process is finished Open tail gate and eject bale see 8 2 Eject bales Note...

Page 62: ...as soon as the guide rollers stop Open tail gate and eject bale see 8 2 Eject bales Automatic twine tying Select automatic twine tying Press button 5 several times until the right yellow LED 4 lights...

Page 63: ...ail gate is definitely locked As soon as the tail gate is closed the white lamp 3 goes out and crop pick up for the next bale can be started Set tractor control valve to floating position after actuat...

Page 64: ...3 2 Emergency operation Net tying Net tying can be triggered by means of the electric lighting system The plug connection 7 projecting from the cable harness on the right side of the machine serves fo...

Page 65: ...r engine is switched off Where these tractors are concerned pull the drive shaft off the power take off shaft end The claw shaped turning handle is kept laterally on the support foot in a mount Figure...

Page 66: ...rms stop machine switch off power take off shaft and tractor motor and wait for standstill of the machine If any maintenance or assembly work is carried out with the tail gate open the tail gate must...

Page 67: ...Figure 67 and Figure 68 To prevent coasting of the net roll the disk brake must be adjusted in such a way that the brake disk can no more be turned by hand when the lever 1 points upwards Slacken scr...

Page 68: ...ions only in such a way that the net always remains properly tensioned Attention danger of injury by cutting Do not reach into the area of the net knife Wear protective gloves 10 4 Tensioning the roll...

Page 69: ...acting max 210 bar 0 8 mm integrated in hydraulic cylinder Tractor single acting max 210 bar Hydraulic tensioning system Pick up Independent separately filled hydraulic circuit Only machines with twi...

Page 70: ...0 15 3 25 km h 3 5 bar 15 0 55 17 25 km h 2 5 bar 19 0 45 17 25 km h 1 5 bar 19 0 45 17 Flotation 25 km h 1 5 bar Tightening torque for wheel nuts 330 Nm After the first 20 running hours check tighten...

Page 71: ...to the lubrication system proceed as follows before opening the tank cover Clean the surroundings thoroughly Unscrew tank cover Fill the oil reservoir with clean lubricating medium via the filling fil...

Page 72: ...visual inspection of the connections for tightness Refill clean lubricating medium if required 10 7 4 If required clean screen Unscrew tank cover Remove screen Clean the screen thoroughly using exclus...

Page 73: ...emove the black cover from the pump 1 Empty the pump 1 completely Detach tank line 3 from the plug connection of the lubricating oil reservoir 2 Detach lubricating oil reservoir 2 from the machine Emp...

Page 74: ...om the machine Disconnect control box from the machine pull plug Keep control box dry and at room temperature Thoroughly lubricate all bearings Slightly grease the surface of the baling chamber by mea...

Page 75: ...aulic cylinder 1 Supply metering device by means of 2 strokes from the manual grease gun do not use compressed air grease gun Annually after the end of the season in case of special operating conditio...

Page 76: ...xa 2 Esso Beacon EP 2 total Multis EP 2 B Chain lubrication Lubricant according to ISO VG 68 ISO VG 220 not thickening C Gear oil SAE 90 API GL 5 D Machine oil E Multipurpose grease Gleitmo 810 F Mult...

Page 77: ...m DIN 11220 1 60 Speed of tractor p t o shaft min 1 540 Necessary connectors Connection for lighting system 12 V 7 pole plug socket Connection for control system BALERCONTROL E 12 V DIN 9680 Permissib...

Page 78: ......

Page 79: ...the essential safety and health requirements of the EC directives 98 37 EC and 2004 108 EC if applicable and the requirements of the other EC Directives relevant Title and or number of the EC directiv...

Page 80: ......

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