Legacy Power Conversion HERYTAGE 10kVA 8kW User And Installation Manual Download Page 2

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BILS-10003 rev E

Contents

Page

Safety Warnings…………………………………………………………………………………. 3
Symbols…………………………………………………………………………………………… 3
Introduction………………………………………………………………………………………. 4

General Description……………………………………………………………………………… 4
Specifications……………………………………………………………………………………. 5

Section

100

Receiving your Herytage UPS………………………………………………………. 7

101

Unpacking and inspection………………………………………………………………. 7

102

Storage……………………………………………………………………………………. 7

200

Installation Guidelines………………………………………………………………

201

Installation Considerations……………………………………………………………… 8

202

Location………………………………………………………………………………….. 8

203

Remote battery installation…………………………………………………………….. 9

204

Customer supplied batteries with Legacy cabinets…………...……………………… 9

205

Dimensions and clearance requirements…………………………………………….. 9

206

External bypass switch dimensions………………………………………………….. 10

207

External battery cabinet dimensions………………………………………………….. 10

300

Wiring Instructions…………………………………………………………………….. 11

301

Softwired Installations………………………………………………………………..… 11

Table 301-1 Minimum circuit breaker requirements………

……………………..…

…….. 12

302

Hardwired Installations…………………………………

……………………..…

……..……. 13

302-1

External bypass switch Installations

……………………..…

……..……………… 13

Figure 302-1A Hard-wired Installation Overview

……………………..…

………………… 14

Figure 302-1B Bypass switch Terminal Block

……………………..…

………………… 14

302-2

Minimum input over-current protection……………

……………………..…

…….... 15

Table 302-1 Minimum circuit breaker requirements………

……………………..…

…….. 15

302-3

Installation Wiring Connection Diagrams……………

………………….…

…….... 15

Figure 1

Wiring connection diagram/120 Input with External bypass

………………

…

Figure 2

Wiring connection diagram/208-240 Input with External bypass

……..

…

Figure 3

Wiring connection diagram/208 Input with MBB External bypass

………

…

303

Battery installation and connection………………

……………………..…

……..……….... 19

304

Bypass switch wiring / Phase check………………………

……………………..…

……… 20

305

User interface wiring connections……………………………

……………………..…

…… 22

Table 305-1

DB 9 Serial communications pin outs

……

……………………..…

…….... 23

Table 305-2

User interface wiring connection block

……

……………………..…

……... 23

Summary of Contents for HERYTAGE 10kVA 8kW

Page 1: ...del UPS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This Manual contains important instructions for models 2kVA through 20kVA that should be followed during installation and maintenance of the UPS and Batteries The Best Power Protection in the BusinessTM ...

Page 2: ...reaker requirements 12 302 Hardwired Installations 13 302 1 External bypass switch Installations 13 Figure 302 1A Hard wired Installation Overview 14 Figure 302 1B Bypass switch Terminal Block 14 302 2 Minimum input over current protection 15 Table 302 1 Minimum circuit breaker requirements 15 302 3 Installation Wiring Connection Diagrams 15 Figure 1 Wiring connection diagram 120 Input with Extern...

Page 3: ...ch 28 503 Display Panel LED lights 29 503 1 Bar Graph LEDs 29 503 2 Single LEDs 29 504 Keypad LCD display 30 504 1 System Status System Modes 30 504 2 Passwords 30 504 3 Keypad Functions and Programming 31 505 Parameter Table 32 600 RS 232 Serial communications 37 601 DB9 Serial Terminal Computer hook up 37 602 System Status System Modes 37 603 Passwords 38 604 RS232 Commands 38 605 Modem Hook Up ...

Page 4: ...irements CAUTION A UPS contains its own energy source batteries Output voltage may be present even when the UPS is not connected to an AC supply CAUTION Never dispose of batteries in a fire Batteries may explode when exposed to flame CAUTION Never open or mutilate batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic CAUTION To reduce the risk of fire or electri...

Page 5: ...are available 24 hours a day 365 days a year Just call the telephone number below or send a fax to the service fax number Please have your unit s serial number available TELEPHONE NUMBER 800 859 5711 or 608 565 5878 FAX NUMBER 608 565 5879 Email service lpc ups com GENERAL DESCRIPTION The Herytage UPS is an Electronically Controlled Ferroresonant Transformer based UPS system designed to provide tr...

Page 6: ... 37 5 x 17 75 x 33 25 39 x 22 x 34 Weight lbs 208 3 275 3 290 3 565 3 465 530 570 665 Efficiency 87 88 90 91 93 93 91 91 Heat Loss BTU W 816 239 1116 327 1213 355 1619 475 1645 482 2055 602 2160 632 3238 95 Noise Attenuation 120db common mode 60db transverse normal mode Isolation Output is completely isolated from commercial power with less than 2 pf effective capacitive coupling primary to second...

Page 7: ...7 Charger Current 8A 2 Runtime Std Battery 100 Load 50 Load 11 min 32 min 18 min 47 min 11 min 32 min Overload 150 surge capability overload alarm 101 load to 110 load for 10 min before shutdown Greater than 110 the system will shutdown in 5 seconds Efficiency on inverter 85 Sound Level Inverter 50dBA 50dBA 52dBA 54dBA 55dBA 55dBA 53dBA 55dBA Specifications may change without notice 2 20 Amp Line ...

Page 8: ...aim with the shipping carrier If installation requirements are not immediate it is best to repack the system into its original packing material for storage 102 Storage Store Herytage UPS prior to use at temperatures between 20º and 40º Celsius 4º to 104º Fahrenheit Protect the system from moisture and weather If storing the Herytage UPS modules containing batteries it is best to store them at temp...

Page 9: ... Consider these factors Input Source Voltage Ventilation Available Single Phase KVA Size of the UPS Bypass Switch Weight of UPS and Batteries Excessively Long Power Runs Room Temperature Distance to Critical Load Audible noise Proper Ground Techniques Clearances Generator Applications Accessibility Remote Emergency Power Off Communications 202 Location When you plan the location of your UPS rememb...

Page 10: ...Power Conversion Inc Enersys NP18 12BFR Legacy Part Number BAT 0373 C D Technologies UPS 12 140 Legacy Part number BBAT 0065 Enersys NP33 12 Legacy Part number BBAT 0065 C D Technologies UPS 12 270 Legacy Part number BBAT 0103 C D Technologies UPS 12 310 Legacy Part number BBAT 0122 C D Technologies UPS12 150MR Legacy Part number BBAT 10031 C D Technologies UPS12 300MR Legacy Part number BBAT 1003...

Page 11: ...G Weight SW040xxxx 15 0 16 1 17 0 8 0 12 0 7 0 9 4 23 SW080xxxx 16 0 17 1 18 0 12 0 16 0 9 1 11 9 36 SW125xxxx 16 0 17 1 18 0 12 0 16 0 9 1 11 9 38 Allow 36 for service clearance in front of the bypass switch 207 External Battery Cabinet 2 thru 4K battery cabinet dimensions ...

Page 12: ... switch Installation of electrical wiring should be completed by a qualified electrician National electrical code and applicable local codes should be followed 301 Soft wired installation Line cord and receptacle Installation requires a proper wall receptacle for the Herytage UPS power cord to plug into and installation of external bypass receptacles Note External bypass receptacles provide power ...

Page 13: ...ption1 Minimum Circuit Breaker Requirements 2kVA 1 6kW 120 120 208 240 C I J E O K L O K L 20A 30A 50A 15A 15A 3kVA 2 4kW 120 208 240 J E K L O K L 30A 20A 15A 4kVA 3 2kW 120 208 240 E L M L M 50A 30A 30A 6kVA 4 8kW 120 208 240 NA N P N P 60A 40A 40A 1 Line Cord Designators C 5 20P I L5 20P J L5 30P E 5 50P O 6 15P K L6 20P L L6 30P M L14 30P N 6 50P P L6 50P Figure 301 1 2kVA 6kVA soft wired inst...

Page 14: ...ld not exceed 40 60 2 4K units do not have this restriction 6K units L1 N 100 max L2 N 50 max 302 1 External bypass switch installations The 2kVA through 20kVA Herytage UPS may be ordered with an external bypass switch The external bypass switch is typically mounted on a wall within site of the Herytage UPS See Figure 302 1A 1 The wiring access panel for the external bypass switch is located on th...

Page 15: ...BILS 10003 rev E 14 Figure 302 1A Hard wired Installation Overview Figure 302 1B Bypass Switch Terminal Block External Bypass Switch Herytage UPS Input and Output Terminal Block located under side panel ...

Page 16: ...0A 12 4kVA 3 2kW 50A 8 30A 10 30A 10 6kVA 4 8kW 60A 6 40A 8 40A 8 8kVA 6 4kW 60A 6 50A 8 10kVA 8kW 70A 4 60A 6 16kVA 12 8kW 100A 2 90A 3 20kVA 16kW 125A 1 0 110A 1 Use a minimum of 75 C rated wire Consider all other applicable national or local electrical codes 302 3 Installation Wiring Connection Diagrams Please refer to the wiring connection diagram for application being used Figure 1 120 VAC In...

Page 17: ...C TO UPS INPUT UPS OUTPUT UPS INPUT AC FROM UPS OUTPUT See Note 1 See Note 1 Note 1 There are no input or output fuses or breakers within the Herytage UPS Install over current protection per NEC and Local Codes See Section 302 3 Table 1for minimum input over current protection sizing Unit Size 2kVA 3kVA 4kVA 6kVA UPS Input Voltage 120 VAC 120 VAC 120 VAC 120 VAC UPS Output Voltage 120 VAC 120 VAC ...

Page 18: ...akers within the Herytage UPS Install over current protection per NEC and Local Codes See Section 302 3 Table 1for minimum input over current protection sizing Connect to terminal L2 208 for 208 volt or terminal L 240 for 240 volt 120 volt loads must be balanced between N to L1 and N to L2 240 except on 2 thru 4K product Unit Size ALL ALL ALL ALL UPS Input Voltage 208 VAC 208 VAC 240 VAC 240VAC UP...

Page 19: ...te 2 Note 1 Note 2 There are no input or output fuses or breakers within the Herytage UPS Install over current protection per NEC and Local Codes See Section 302 3 Table 1for minimum input over current protection sizing Connect to terminal L2 240 for 240 120 volt 120 volt loads must be balanced between N to L1 and N to L2 240 except on 2 thru 4K product Unit Size ALL Utility Voltage 208 120 VAC UP...

Page 20: ...unded battery could result in electrical shock Note Refer to enclosed battery connection diagram for battery connection instructions for UPS utilizing extended runtime batteries longer than 10 min at full load DANGER Installation or servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteri...

Page 21: ...aker in the main service panel feeding the bypass switch 5 Turn ON AC disconnect switch located on the bypass switch 6 Turn key switch to ON position rocker switch on 2 thru 4K products 7 Turn bypass switch to UPS position Insure the single green LED located on UPS is ON and that the single yellow LED is OFF 8 With an AC volt meter measure between the following points on terminal blocks within the...

Page 22: ...ge bypass switch to the Line position and check your load distribution panel to insure proper voltages are present for your loads If not check system for wiring errors or call Legacy Power Conversion customer service for assistance 12 Turn OFF Bypass switch 13 Turn key switch to OFF position rocker switch on 2 thru 4K units 14 Turn OFF AC disconnect switch located on bypass switch 15 Turn OFF DC b...

Page 23: ... to dial in and diagnose power monitoring history alarm and inverter logs and parameter settings 10 pin user connection block Dual dry contacts for inverter and alarm monitoring Emergency Power Off Remote On Off 12VDC power supply AS 400 9 pin RS 232 UPS monitoring and control port Used for control and monitoring via terminal or computer with terminal emulation software RJ 45 in out Network phone ...

Page 24: ...ma 30Vac 30Vdc 2 Alarm on common 100ma 30Vac 30Vdc 3 Alarm on normally open contact 100ma 30Vac 30Vdc 4 Inverter on normally open contact 100ma 30Vac 30Vdc 5 Inverter on common 100ma 30Vac 30Vdc 6 Inverter on normally closed contact 100ma 30Vac 30Vdc 7 EPO 8 Remote On Off 9 Isolated ground return for pin 1 10 12 vdc supply 100ma Not to exceed NEC Class 2 wiring methods EPO connect terminal 7 to te...

Page 25: ...position rocker switch on 2 thru 4K products The green AC line LED should illuminate indicating commercial power is available to the Herytage UPS If the green LED does not illuminate call Legacy Power Conversion customer service for assistance 4 Plug your load equipment into the Herytage UPS and turn on your equipment Note there may be a breaker switch on UPS supplied receptacles 5 Program Paramet...

Page 26: ...itch on 2 thru 4K units The green AC line LED located on UPS should illuminate indicating commercial power is available to the Herytage UPS If the green LED does not illuminate call Legacy Power Conversion customer service for assistance 5 Plug your load equipment into the Herytage UPS receptacles if equipped and turn on your equipment Note there may be a breaker switch on UPS supplied receptacles...

Page 27: ...Herytage UPS Off rocker switch on 2 thru 4K units 3 If unit has internal batteries turn off the DC breaker inside the front door of the UPS If unit has external batteries with a DC breaker pre charge as part of system turn off the DC breaker unplug DC connection on 2 thru 4K units 4 Turn Off AC disconnect switch located on bypass switch module 402 2 2 With BBM break before make Bypass switch 1 Tur...

Page 28: ...oned if the input AC power should fail battery power will turn on and deliver power to load equipment Once AC power returns within specifications battery power will automatically turn off The front panel LEDs keypad and display will function 502 Bypass switch AC disconnect operation There are 2 basic models of bypass AC disconnect switches available BBM break before make MBB make before break Both...

Page 29: ...ding service is available it will be supplied to load equipment 502 2 1 BBM break before make bypass configurations have an off position in between the UPS position and the Line position When turning the handle through the OFF position power will be interrupted to the load equipment 502 2 2 MBB make before break bypass configurations can be switched from the UPS position to the Line position and v...

Page 30: ...f battery operation Each segment represents approximately 1 minute of runtime remaining When green AC line LED illuminates steady and single yellow battery operation LED is off Runtime Line Status 10 LED segment will represent nominal AC input voltage by illuminating the center two LED s For every two volts above or below the nominal voltage two LED s above or below the center point will illuminat...

Page 31: ...the protected loads by operating on Battery Power UPS will not operate on AC line even if AC line is within tolerance AC Line is inhibited Mode must be manually changed via keypad or RS232 With the keypad you can change operating modes display power quality events alarm logs and real time metering levels It is also possible to program parameters within the system clear power quality counters and p...

Page 32: ... 3 4 Clear Used to clear or reset parameters counters power quality alarm logs and to clear alarms 504 3 5 decimal point Used to display the power quality alarm logs The event log will record power quality events and alarms The event log will show the Event Event type Event date Event time Must start at the System status mode hit esc key You can scroll through the events by using the UP Down arrow...

Page 33: ...0 VAC output 03 AC Amps out Actual Level 2 Displays the measured AC output current amps of UPS 04 KVA Power out Calculated NP Displays the calculated kilo volt amps kVA load on output of UPS 05 KW Power out Actual Level 2 Displays the measured kilo watts kW of load on output of UPS 06 Percent Load Calculated NP Displays the calculated percent of load on output of UPS 07 Power Factor Calculated NP ...

Page 34: ...which alarms activate the dry contact for remote signaling sound beeper and alarm light 27 Alarm Mask 3 110 Level 1 Allows you to program which alarms activate the dry contact for remote signaling sound beeper and alarm light 28 Model Level 2 Tells microprocessor what size UPS system to be 29 Auto Restart 0 1 Level 1 Determines if the Herytage UPS will automatically restart after a low battery con...

Page 35: ...for standard batteries should be 2k 13 3k and 4k 24 6k 36 8k 48 10k 60 16k 109 20k 136 For other battery configurations calculate the setting as 2 3 4k 24 x total Amp Hours 33 6k 36 x total Amp Hours 33 8k 48 x total Amp Hours 33 10k 60 x total Amp Hours 33 16k 48 x total Amp Hours 33 20k 60 x total Amp Hours 33 45 Runtime e 80 NP Variable used In calculation of Runtime Do Not Change 46 Runtime Va...

Page 36: ...ber of minutes UPS has ran on battery power to reset press clear button when parameter is displayed 69 Inverter Runs Level 1 Number of times Inverter has turned on to reset press clear button when parameter is displayed 70 Chgr On V 13 0 Level 2 Voltage per battery that the battery charger turns on 71 Chgr Off V 14 0 Level 2 Voltage per battery that the battery charger turns off 72 Batt Fail V 6 L...

Page 37: ...0 Level 1 Percent of nominal input voltage parameter 18 at which the UPS will go to inverter based on load percent of 51 75 83 Brnout 76 80 Level 1 Percent of nominal input voltage parameter 18 at which the UPS will go to inverter based on load percent greater than 76 NP Not Programmable ...

Page 38: ... Parity Full Duplex The terminal will display system mode and alarm status once communications are established 602 System Status System Mode OFF System is turned off via keypad or shutdown on alarms Auto System is providing conditioned output to the protected loads UPS will operate on AC line if AC line is within tolerance If AC line is out of tolerance UPS will operate on Battery Power Line Condi...

Page 39: ...D parameter P New Value Enter UP Down keys Once a parameter is displayed you can use the up down arrows to scroll through the parameter list C Used to clear or reset parameters counters power quality alarm logs and to clear alarms L Used to display Power quality Alarm logs This event log will record power quality events and alarms The event log will show the Event Event type Event date Event time ...

Page 40: ... a phone line that originates from a PBX 2 To call the Herytage UPS utilize a computer fitted with a modem and modem terminal emulation software 3 Set terminal emulation parameters to ANSI terminal 9600 baud 8 data bits 1 stop bit No Parity Full Duplex Call Herytage UPS once connected computer will display system mode and alarm status ...

Page 41: ...nversion Inc customer service department 800 859 5711 702 Alarm Table Alarm Description Shut down Latching Thermo Error An over temperature condition exists in the inverter module the system will shutdown in 2 seconds Yes Yes Output overload In UPS mode on AC line line condition or as a line conditioner system will alarm at 101 to 125 load for 10 min before it will shutdown Over 125 load system wi...

Page 42: ...charger No Yes High AC output Indicates output voltage of Herytage power conditioner UPS has gone above V out High set point parameter 22 Yes Yes Low AC output Indicates output voltage of Herytage power conditioner UPS has gone below V out low set point parameter 21 Yes Yes Surge Fault Indicates input surge protection fuse s have opened No Yes Fan Failure Indicates transformer or SCR Heat sink ass...

Page 43: ...eter Factory Value 25 75 Alarm Mask 1 192 26 76 Alarm Mask 2 255 27 77 Alarm Mask 3 110 P25 75 Alarm Mask 1 Alarm Value Factory Enabled 192 Null Null Vin Low V Add 2 Vin High V Add 4 Vin High Spike Add 8 Vin Freq Error Add 16 Vin Glitch Detect Add 32 Vout Error Add 64 X Remote Off Add 128 X P26 76 Alarm Mask 2 Alarm Value Factory Enabled 255 Output Overload Add 1 X Thermo Add 2 X Memory Error Add ...

Page 44: ...ologies UPS12 270 Legacy Part number BBAT 0103 C D Technologies UPS12 300MR Legacy Part Number BBAT 10032 C D Technologies UPS12 310 Legacy Part number BBAT 0122 C D Technologies UPS12 350MR Legacy Part Number BBAT 10033 801 Battery safety cautions Important Safety instructions save these instructions CAUTION Wear protective clothing and eye wear CAUTION Batteries can present a risk of electrical ...

Page 45: ...may be due in connection with replacement or repair nor any installation transportation or postage costs No warranty is made with respect to other products sold by Seller which do not bear the name Legacy Power Conversion Inc and no recommendation of such other products shall imply or constitute any warranty with respect to them This warranty does not cover repair or replacement because of damage ...

Page 46: ...BILS 10003 rev E 45 This Page Intentionally Left Blank ...

Page 47: ...____________________________ State ____________________________________ Zip Code ____________________________________ Phone Number ____________________________________ Ext Type of Business ______________________________________ Load Equipment ______________________________________ Manufacturer Model Voltage VA ______________________________________ ______________________________________ __________...

Page 48: ...BILS 10003 rev E 47 Legacy Power Conversion Inc Suite 7 N9246 Hwy 80 South Necedah WI 54646 Place Stamp Here ...

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