Vertiv Liebert NXC 0060kTJ1AFN02000 User Manual Download Page 1

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Liebert

NXC

0kVA

User Manual

Summary of Contents for Liebert NXC 0060kTJ1AFN02000

Page 1: ...Liebert NXC 0kVA User Manual ...

Page 2: ...NXC 60kVA UNINTERRUPTIBLE POWER SUPPLY USER MANUAL 10H52246UM60 rev 1 ...

Page 3: ...d Transgressors will be liable for damages All rights including rights created by patent grant or registration of utility model or design are reserved Delivery subject to availability The Manufacturer reserves the right to make changes and or improvements to the product without prior notice and without incurring obligations NXC 60kVA may differ from the model displayed on the front cover ...

Page 4: ...when exposed to flame Product Safety 1 If this product is to be stored or remain de energized for extended periods it must be placed in a clean dry environment within the specified temperature range 2 This product should be used in an appropriate operating environment For details refer to the section on the environmental requirement in this manual 3 The product must not be used in places Where the...

Page 5: ...ails refer to Chapter 11 Specifications Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved accessories only Warning high earth leakage current Always connect the unit to earth before connecting the input supply including both mains and battery supplies This equipment is fitted with an EMC filter Earth leakage current is 0 1000mA Tr...

Page 6: ...trained personnel only Components that may only be accessed by opening the protective cover using tools special key cannot be serviced by the user Battery voltage 300Vdc 564Vdc For service personnel Physical maintenance and servicing work on the battery requires special tools and should be carried out only by trained personnel Take special care when working with the batteries associated with this ...

Page 7: ...6 User Manual 10H52246UM60 Rev 1 01 2017 This Manual Describes The Following Equipment Product Model Liebert NXC 60kVA NXC 0060kTJ1AFN02000 ...

Page 8: ...oning And Fixing 21 2 8 Installation Drawings 21 Chapter 3 Electrical Installation 23 3 1 Power Cable Wiring 23 3 1 1 System Configuration 23 3 1 2 Maximum Steady State AC And DC Currents 23 3 1 3 Recommended UPS Cable Cross Sectional Area CSA 23 3 1 4 Selecting the UPS I O Switch 23 3 1 5 Distance Between The UPS Connection Point And The Floor 24 3 1 6 Notes 24 3 1 7 Power Cable Connection Termin...

Page 9: ...Changing the Current Date and Time 50 5 12 Control Password 50 Chapter 6 Battery 51 6 1 Introduction 51 6 2 Safety 51 6 3 UPS Battery 53 6 4 Installation Design Precautions 53 6 5 Battery Installation Environment And Number Of Batteries 53 6 5 1 Installation Environment 53 6 5 2 Number Of Batteries 54 6 6 Battery Protection 54 6 7 Battery Installation And Connection 54 6 7 1 Battery Installation 5...

Page 10: ...ia Dry Contact Port 80 Chapter 10 Service And Maintenance 81 10 1 Safety 81 10 2 Key Components and UPS Service Life 81 10 2 1 Service life parameters and proposed replacement intervals of key components 81 10 2 2 Replacing Air Filters 81 10 2 3 Replacing Fuses 82 10 3 UPS And Options Maintenance Procedure 82 Chapter 11 Specifications 83 11 1 Conformance And Standards 83 11 2 Environmental Specifi...

Page 11: ...put Maintenance bypass switch Bypass input switch Rectifier input switch Bypass input Mains input Battery charger Output switch Automatic inverter switch Inverter Rectifier Static switch Maintenance bypass UPS output Battery Output Figure 1 1 Block diagram for working principle of UPS single module The UPS has its own battery charger and adopts advanced temperature compensation technology to effec...

Page 12: ... main input returns within its normal operating limits inside the acceptable time interval the rectifier restarts automatically at this point its output power starts to increase gradually supplying the load and charging the battery again Therefore the power supply to the load will not be interrupted Disconnecting the battery If it is necessary to disconnect the external battery when carrying out m...

Page 13: ...p function 1 3 Parallel System Up to four UPS modules can be parallel connected to form a parallel system thus increasing the capacity and reliability of the system The load is shared equally between the paralleled UPS modules In addition two UPS modules or parallel systems can be used to create a dual bus system LBS The independent outputs of each UPS module or parallel system are synchronized vi...

Page 14: ...ly to the loads Output switch Inverter Rectifier UPS output Battery Automatic inverter switch Figure 1 4 Schematic diagram of battery mode Note The battery cold start function can be used to switch the UPS on directly in Battery mode provided the battery is charged during a mains failure Thus the battery power supply can be used independently to improve the availability of the UPS Automatic restar...

Page 15: ...d instantaneously transferred back to the bypass line In this operating mode the system can charge the battery as normal Bypass input switch Rectifier input switch Bypass input Mains input Battery charger Output switch Inverter Rectifier Static switch UPS output Battery Automatic inverter switch Figure 1 7 Schematic diagram of ECO mode If ECO mode is selected adjust the corresponding parameters vi...

Page 16: ...function must be used together with the Vertiv battery temperature detection device a standard option 6 EOD protection When the battery voltage falls to the EOD voltage level the battery converter shuts down automatically and the battery is isolated to avoid discharging it any further The EOD voltage may be set to between 1 6V cell and 1 85V cell VRLA 7 Battery low pre warning time The Battery low...

Page 17: ...rges the battery will be reduced correspondingly to provide optimal charging voltage for the battery thus prolonging the battery service life time This function must be used together with the Vertiv battery temperature detection device a standard option 1 6 Battery Protection The following battery protection functions are set up by the service engineer by modifying the Vertiv software settings Bat...

Page 18: ...voltage at the battery terminal reaches 320Vdc which is fatal to human beings 1 Wear safety glasses or goggles to protect the eyes from being damaged by arcs 2 Remove all the metal items including rings watches etc 3 Use tools with insulated handle 4 Wear rubber gloves 5 If the battery is damaged and or electrolyte is leaking from it it must be replaced Place the battery into the container that ca...

Page 19: ...nsulated torque wrench Torque screwdriver Multimeter Clip on ammeter 2 4 Unpacking Unpack the UPS and battery packages under the guidance of an authorized service engineer Proceed as follows 1 Remove the side panels and top cover Use a hammer or flat blade screwdriver to straighten the connection hooks used secure the side panels to the top cover as shown in Figure 2 2 Figure 2 2 Straightening the...

Page 20: ...direction Bottom pallet Fixing bolt Figure 2 4 Removing bottom pallet 3 After moving the cabinet to the place where it is to be installed raise the four adjustable feet and use the casters to move the cabinet to its final position To raise the adjustable feet proceed as follows as shown in Figure 2 5 first loosen the nut factory installed by unscrewing it downwards then remove the foot fixing piec...

Page 21: ...ir flow in order to avoid local temperature buildup Install air filters optional when operating the UPS in a dirty environment Note 1 When the battery cabinet is installed near the UPS the maximum permissible ambient temperature depends on the battery rather than the UPS Note 2 When the UPS is in ECO mode the power consumption is less than in Normal mode Suitable air conditioning systems shall be ...

Page 22: ...re are no special clearance requirements on the two sides In addition to the provisions of the local regulations in order to enable routine tightening of the power terminals within the UPS we recommended that the clearance at the rear of the UPS be sufficient to enable the free passage of personnel In any event as stated above in order to allow heat to dissipate properly there must be a space of a...

Page 23: ...iew 1528 860 Air inlet Front view 600 Left side view Top view door open Air outlet Air outlet Air inlet 314 218 600 143 192 363 395 860 764 40 55 764 35 170 84 Cable access area Ф11 foot installation hole Ф36 signal cable inlet Bottom view Figure 2 7 Top front side bottom view of the UPS unit mm ...

Page 24: ...And DC Currents The power cable must be selected in accordance with the current and voltage values indicated in Table 3 1 and the local wiring regulations also taking environmental conditions temperature and physical media and the provisions of Table 3B in IEC 60950 1 into consideration Table 3 1 Max steady state AC and DC currents UPS power kVA Rated current A Bus stud bolt nut specification Max ...

Page 25: ...re pulled Warning Failure to ground units correctly can cause EMI electric shock or fire risk 3 1 9 External Protective Device To guarantee safety it is necessary to install external circuit breakers on the UPS main bypass and battery input lines Because of the differences between specific installations this section is intended to provide general practical information for the installation engineer...

Page 26: ...input distribution protection switch and be able to provide overload protection refer to Table 11 6 and Table 11 7 3 1 10 Power Cable Connection Procedure See para 2 7 3 Cable Access Mode for information on the UPS cable access mode Connection terminal and cable routing method Figure 3 2 illustrates the UPS power cable connection terminals Figure 3 3 and Figure 3 4 illustrate the power cable entry...

Page 27: ...area respectively connect cables to battery input terminals and PE input terminal Step 3 Remove the right top cover lead rectifier input cable bypass input cable and output cable into the cabinet and route them Step 4 Respectively connect cables to the cabinet rectifier input terminals bypass input terminals and output terminals Step 1 Step 3 left side panel to cabinet base along right side panel ...

Page 28: ...ages between the terminals and earth Refer to Figure 3 2 Figure 3 4 open the front door of the UPS and remove the protective cover located at the lower left corner to reveal the power cable connection terminals see Figure 3 2 Connect the protective earth cable to the PE input terminal in the cabinet Warning 1 The earth cables and neutral line must be connected in accordance with local and national...

Page 29: ...ee copper shorting bars are connected between the rectifier input terminals mA mB mC and the corresponding bypass input terminals Connect the input neutral line to the neutral terminal N in the cabinet Ensure correct phase rotation Note that the common input copper shorting bars are factory fitted mA mB mC N oN oA oB oC N PE Mains input Output Shorting copper bar of common input configuration Figu...

Page 30: ...ineer ensure that the system output cables are safely isolated at their ends Connecting the batteries If the system includes an external battery ensure that the battery string terminals are connected to the correct terminals on the BCB and that the BCB terminals BAT BAT N BAT are connected to the corresponding battery input terminals on the UPS i e that is BAT to and BAT to BAT N to N making sure ...

Page 31: ...ellislot port J1 J2 J3 J4 J5 J6 2 1 3 4 5 6 7 2 1 3 4 5 6 7 Parallel communication port RS 485 communication port USB communication port RS232 communication port User dry contact port Figure 3 7 Illustration of communication box ports 3 2 2 Input Dry Contact Port The input dry contact ports J1 and J5 are shown in Figure 3 8 and described in Table 3 5 The input dry contact voltage is 12Vdc and the ...

Page 32: ...ort is shown in Figure 3 9 and described in Table 3 6 1 2 3 4 J4 GND UPS inside External ports J2 Figure 3 9 BCB port J2 Table 3 6 Description of BCB port J2 Silkscreen Port Pin No Pin name Meanings J2 BCB 2 1 DRV BCB undervoltage release Normally 12V trip at 0V 2 2 FB BCB backfeed signal input normally open Normally open auxiliary BCB contact signal Auxiliary contact closed when circuit breaker c...

Page 33: ...rmally closed remote EPO switch between these two terminals using shielded cable If this function is not used pins 3 and 4 on the REPO input port must be open while pins 1 and 2 must be shorted Note The UPS EPO action shuts down the rectifier inverter and static bypass but it does not disconnect the main input power internally To disconnect all power to the UPS open the external power switch bypas...

Page 34: ... 1 3 Intellislot port 2 recommended IS Relay card IS Relay Intellislot ports 1 and 3 Intellislot port 1 recommended IS 485L card IS 485L Intellislot ports 1 and 3 Intellislot port 3 recommended IS WEBL card IS WEBL Intellislot ports 1 3 Intellislot port 2 recommended Note 1 The Intellislot port 2 shares communication resources with the RS485 port To avoid conflict when using RS485 port in service ...

Page 35: ...Rev 1 01 2017 ECLECTRICAL INSTALLATION Top cover Step 1 Step 2 Note Step 1 Remove the top cover lead cables into the cabinet Step 2 Connect cables to corresponding terminals Figure 3 13 Signal cables wiring route top cable access ...

Page 36: ...le inlet one for left and one for right Note Step Take priority selection of the right side cable inlet lead cables into the cabinet and route them along the cabinet inside then connect them to corresponding terminals Figure 3 14 Signal cables wiring route bottom cable access ...

Page 37: ... and display panel Table 4 1 Description of the operator control and display panel elements No Function Key Function 1 Alarm indicator Red F1 F5 LCD menu keys FAULT CLEAR Fault reset switch ON Inverter start switch 2 Inverter indicator Green OFF Inverter shutdown switch ALARM CLEAR Alarm silencing switch EPO EPO switch 4 1 1 LED Indicators The two indicators show the operating working state of the...

Page 38: ...verter start switch ON Use this key to start the inverter Inverter shutdown switch OFF Use this key to shut down the inverter Fault reset switch FAULT CLEAR Use this key to clear the fault condition in order to restart the UPS Alarm silencing switch ALARM CLEAR When an alarm is active press this key to silence the audible alarm Press this key again to enable the buzzer again It is necessary to pre...

Page 39: ...50 1 50 1 380 380 380 0 99 0 99 0 99 System information window Data window Menu window Keypad window 16 21 17 A AB B BC C CA L N voltage V Frequency HZ L N current V L L voltage V Power factor Figure 4 3 Main screen The functions of the F1 F5 menu keys that appear on the current screen are illustrated by the self explanatory icons that appear in the keypad window as appropriate Press the F1 key fr...

Page 40: ...ndow Item Explanation NXC UPS series name Configuration Single ECO Unit1 Single UPS module system in dual conversion mode ECO The UPS is set up as a UPS module system and is running in ECO mode Unit1 1 of the parallel system formed by up to two UPS modules 60kVA UPS power is 60kVA 16 21 17 Current time format 24 hours hour minute second Audible alarm enabled or disabled disabled enabled Menu windo...

Page 41: ...connected Event active alarm Display the active alarms Records alarm history Display the alarm history Language language option Permits the user to select from 17 available LCD display languages Settings Display contrast Adjust the LCD contrast Date format set Three formats selectable MM DD YYYY DD MM YYYY YYYY MM DD Date time Set the date and time Comm1 baud rate Set the Intellislot port 1 commun...

Page 42: ...ore UPS Battery will be depleted confirm or cancel If you select battery maintenance test the battery will discharge until the UPS shuts down This prompt appears in order to request your confirmation Cancel to end the test and transfer the UPS to inverter mode System self test finished everything is OK No action required Please check the current warnings Check the active alarm messages Enter contr...

Page 43: ... once the overload condition is removed Unit overload timeout The UPS overload status persists and the overload times out When the time has expired the load automatically transfers to the bypass Load impact transfer A transfer to bypass occurred due to a large step load The UPS can recover automatically Switch on the load equipment in stages to reduce the load impact on the inverter Transfer time ...

Page 44: ...n be set to between 3 and 6 minutes by the user Generator in Dry contact signal indicating that the generator is connected BCB status abnormal Logic conflict between BCB drive signal and feedback signal BCB closed BCB state closed BCB open BCB state open Bypass overtemp The temperature at bypass side exceeds the threshold Byp overcurr timeout The bypass current has exceeded the threshold value for...

Page 45: ...lence the audible alarm 3 When the UPS uses traditional lead acid batteries the system provides an optional boost charge function If this case when the mains is restored after an extended mains failure the battery charging voltage is higher than the normal charging voltage this is normal and the charging voltage of the battery will return to the normal value after a few hours 5 1 2 Power Switches ...

Page 46: ...gs configuration software If you wish to set it by yourself use the sub menu under Settings on the LCD screen 2 Open the front door of the UPS and ensure that the internal maintenance bypass switch Q3 is set to OFF and switch Q6 is set to ON and that the input cables and copper bars are connected securely Warning To avoid being misinterpreted as fault conditions all operations where it is necessar...

Page 47: ... From Normal Mode To Maintenance Mode The following procedures will transfer the UPS from inverter output mode to the maintenance bypass mode Caution power supply interruption risk to load Before carrying out this procedure read the information on the LCD to make sure that the bypass supply is normal and that the inverter is synchronized with the bypass supply in order to avoid risking a short int...

Page 48: ...tral line switch Q6 2 Close the output switch Q5 3 Close the bypass input switch Q2 4 Once the LCD has started up the Event menu window is displayed until the system confirms that the record displays Bypass mode Warning Make sure that you close the bypass input switch before opening the maintenance bypass switch or the power supply to the load will be interrupted 5 Open the internal maintenance by...

Page 49: ... menu Press the Enter key F5 to confirm it 2 Select the desired test Use the up key F3 or down key F4 to highlight the desired test item Press the Enter key F5 to confirm it After the prompt use the up and right keys F3 F4 to enter the password and then press the Enter key F5 to confirm it 3 Wait until the test is complete After five seconds a pop window will appear to show the result of this diag...

Page 50: ...bypass begins to supply power to the load The rectifier indicator flashes while the rectifier is starting up Once the rectifier is running normally about 30 seconds later the rectifier indicator green remains on in the steady state 2 When the over temperature fault is cleared the rectifier starts automatically five minutes after the over temperature signal disappears 3 After pressing the EPO switc...

Page 51: ...me UPS operations and controls are password protected The default password is 12345 You can only perform the UPS self test and battery test if you have entered the correct password To change password proceed as follows 1 Press the F3 left or F4 right key on the OutPut menu screen to select the Settings menu 2 Press the F5 enter key to move the cursor to the screen data window 3 Press the F3 up or ...

Page 52: ...alified personnel are allowed to install and maintain the battery To ensure safety the external batteries must be installed inside a lockable cabinet or in a purpose designed dedicated battery room so that they are only accessible to qualified service personnel Confirm that the battery switch has been disconnected before carrying out maintenance work on the batteries Warning hazardous battery volt...

Page 53: ...h insulating material Failure to observe these precautions may cause the battery to catch fire and or explode and result in injury to or even death of personnel h Do not attempt to dismantle modify or demolish the battery as this may result in battery short circuits leakages and injuries i Clean the battery enclosure using a well wrung wet cloth To avoid any static or arcing do not use dry cloths ...

Page 54: ... For details refer to the battery manufacturer s specifications It is very important to charge the battery fully before carrying out onsite test on the battery backup time The test may take several days Therefore it should be conducted after the battery has been subject to uninterrupted float charging for at least one week The battery performance will increase once it has been in use for several w...

Page 55: ...ods 6 5 2 Number Of Batteries The number of batteries EOD voltage and float charging voltage under the 380V 400V 415V voltage system are consistent as shown in Table 6 2 Table 6 2 Number of batteries Parameter 380V 400V 415V Number of cells standard 180 240 EOD voltage 1 60Vdc Cell 1 85Vdc Cell 1 63V cell recommended Float charging voltage 2 2Vdc Cell 2 3Vdc Cell 2 27V cell recommended 6 6 Battery...

Page 56: ...ry terminals can cause explosions and fire and may result in damage to the battery and UPS as well as injuries to personnel 3 Once the battery cable connections have been completed fit the insulating shields on the terminals 4 When connecting the cable between battery terminal and protection device connect the cable to the protection device terminal first 5 The bending radius of the cable must be ...

Page 57: ...attery and connected to the UPS Refer to Figure 6 3 and Table 6 4 for a description of the BCB box and its components The BCB box protects the battery against over discharge and over current and also isolates the UPS and battery thus reducing the risk to a minimum for service personnel during maintenance The bars for connecting the power cables from the UPS and batteries are located inside the box...

Page 58: ...ent 1 Battery connection terminal N 2 UPS connection terminal N 3 Battery switch control board 4 Battery switch 5 Cable opening 6 Wall mounting holes 7 Grounding bar 8 Insulating plate 9 Base plate 10 Inspection cover The BCB cables are normally routed through the bottom of the box however the box may also be turned upside down if you wish to route the cables through the top ...

Page 59: ...ication box port J4 Meaning Signal state DRV DRV BCB trip control signal from UPS Normal high level BCB closed Abnormal low level BCB open IN AUX FB IN BCB auxiliary contact contact off BCB off Normal 0V BCB closed Abnormal open BCB open GND1 GND Signal ground GND1 to GND Note The cable connected to BCB port X102 must be routed separately from the power cable It uses dual insulated shielded cable ...

Page 60: ...battery terminal connection screws and ensure that they are firmly tightened Tighten any loose screws immediately 2 Ensure that all safety devices are in place and function correctly and that the battery management parameters have been set up correctly 3 Measure and record the air temperature inside the battery room 4 Check the battery terminals for signs damage or overheating and that the battery...

Page 61: ...es that are specific to the parallel system To install a parallel UPS system carry out the installation procedure for a single UPS module with the additional requirements described in this section 7 2 1 Preliminary Checks Make sure that the parallel cable options are correct that the modules are the same rating and model and that they have the same software and hardware release Warning In order ac...

Page 62: ...S 1 PARA 1 LBS 2 PARA 2 LBS 1 LBS 2 PARA 1 PARA 2 LBS 1 LBS 2 PARA 2 LBS 1 LBS 2 PARA 1 PARA 2 PARA 1 UPS 1 UPS 2 UPS 3 UPS 4 Figure 7 2 Parallel signal cables connection Parallel system 7 2 5 Remote EPO In addition to the individual EPO switches located on the single UPS module operator control and display panels the parallel system also feature a remote EPO function that can be used to shut down...

Page 63: ... three seconds 2 Close the all the bypass input switches 3 Close the bypass input switch QS2 rectifier input switch QS1 and all external output isolating switches if any on each UPS in turn At this point the system is on and the startup screen appears Refer to 4 2 1 Start Screen About 25 seconds later confirm that the LCD indicates that the rectifier power supply and the bypass power supply are wi...

Page 64: ...not display any more Warning 1 If UPS maintenance is required wait 10 minutes for the internal DC bus capacitors to discharge completely 2 Hazardous voltages are present at some points on the UPS circuits even when the rectifier input switch bypass input switch and battery switch are open Therefore UPS maintenance must be carried out by qualified personnel only 7 3 3 Procedures for Isolating One U...

Page 65: ...lies to the load so that it switches off 1 Pressing the EPO button on each shuts down the corresponding rectifier inverter static switch and battery charger 2 If the UPS has internal battery use the special tool to open the battery compartment then disconnect the three terminals BAT BAT and BAT N see Figure 5 3 for details If the UPS has external battery disconnect the corresponding external batte...

Page 66: ...rating voltage and frequency and the load must not exceed the power rating of a single UPS module system 7 4 2 External Protective Device Refer to 3 1 9 External Protective Device 7 4 3 Power Cable The dual bus power system power cable is similar the single system power cable Refer to 3 1 Power Cable Wiring 7 4 4 LBS Cable The shielded and double insulated parallel cables are available in lengths ...

Page 67: ...S 2 LBS cable Figure 7 6 Typical LBS system connections UPS module UPS 1 UPS 2 UPS 3 UPS 4 LBS cable Parallel cable LBS 1 PARA 1 LBS 2 PARA 2 LBS 1 LBS 2 PARA 1 PARA 2 LBS 1 LBS 2 PARA 1 PARA 2 LBS 1 LBS 2 PARA 1 PARA 2 Parallel cable UPS 1 UPS 2 UPS 3 UPS 4 LBS cable Parallel cable Parallel cable Figure 7 7 Typical LBS system connections parallel system ...

Page 68: ... bB bC Q2 Q5 UPS1 oN oA oB oC Q6 Input Output Bypass load sharing inductor Static switch Figure 8 1 Bypass load sharing inductor operating principle Preparation 1 Prepare the installation tools including a cross head screwdriver a pair of diagonal cutting pliers a sleeve and an adjustable spanner 2 Check that all installation materials are present and complete including three bypass load sharing i...

Page 69: ...ng the M5 12 SEMS screws 12 pcs 4 Connection of bypass load sharing inductors a Remove the fixing screws on three cables W01 W02 and W03 b Refer to Figure 8 3 connect one end of W31 W36 to inductor A Inductor B and Inductor C respectively Use the M6 16 SEMS screws M6 flat washers and nuts to secure them to the terminals The torque value is 4 8N m bA bB bC 1 2 1 2 1 2 W01 Q2 1 W04 P A W02 Q2 3 W05 ...

Page 70: ...W02 W03 W34 W35 W36 Figure 8 5 Inductor connections 3 5 Replace the left side panel and close the front door of the UPS Note Ensure that there are no foreign objects inside the UPS cabinet before closing the door At this point the bypass load sharing inductors installation procedure is complete Maintenance 1 Make sure that all the connections are secure Check all the connections at regular interva...

Page 71: ...esigned according to the specifications of the GP 12340 12V 34 0Ah valve regulated lead acid batteries or equivalent model If you request the site installed 40 block internal battery kit please purchase batteries of the same specification Preparation 1 Prepare the installation tools including a cross head screwdriver a pair of insulated gloves a sleeve an adjustable spanner and a multi meter 2 Che...

Page 72: ... compartment door see Figure 8 7 and keep them Battery compartment door Figure 8 7 Opening the battery compartment door Warning The following operations on the battery and battery tray may only be operated by authorized service engineers wearing the appropriate insulating safety gloves 4 Place the batteries into corresponding positions on battery trays one by one in accordance with the internal ba...

Page 73: ...her plain washer torque value 4 8N m Figure 8 8 Positioning the batteries on the battery tray 5 AS shown in Figure 8 9 insert the trays with batteries mounted into the battery compartment one by one and ensure that battery trays N 1 8 correspond to layers 1 4 from bottom to top of the battery compartment otherwise the battery voltage may be abnormal Warning Install battery trays from the bottom up...

Page 74: ... negative terminal of battery tray 5 to the cabinet negative terminal Use the multi meter to measure voltages between battery terminals N shown in Figure 3 2 so as to verify that the cables are connected correctly Warning At this point the battery voltage connected to the UPS cabinet exceeds 480V Insulating gloves and other protective measures must be used 8 Close the battery compartment door and ...

Page 75: ...eratures Preparation 1 Prepare the installation tools including a cross head screwdriver 2 Check that all installation materials are present and complete including a battery temperature sensor and a UF RS485 card Procedures Warning 1 Connect the cables strictly according to the instructions Failure to observe this may cause damage to the UPS and the battery 2 Shut down the UPS when installing the ...

Page 76: ...8 13 Temperature sensor DIP switch 4 Remove the right side panel of the cabinet position the battery temperature sensor at the rear of battery tray 1 and then insert the UF RS485 card into the Intellislot port 1 Refer to Figure 8 14 for more information on installing and connecting the battery temperature sensor Installation position of Route cable to Intellislot 1 port battery temperature sensor ...

Page 77: ...river 2 Check that all installation materials are present and complete including an IS WEBL card Procedure Note The IS WEBL card is hot pluggable therefore there is no need to shut the UPS down when installing it Warning Some electronic components are IS WEBL card are static sensitive therefore in order to protect it against static discharge do not touch the electronic components or circuit on the...

Page 78: ...ailure 9 On Battery Closed if not On Battery power Utility OK 10 Signal Ground Use for UPS Any Mode Shutdown 11 Signal Ground Use for UPS Any Mode Shutdown 12 UPS Any Mode Shutdown SWitch UPS output Off when shorted to Pin 10 or 11 13 Summary Alarm Closed if no alarm conditions are present 14 Summary Alarm Closed if Summary Alarm occurs 15 Common Summary Alarm 16 On UPS Closed if On UPS inverter p...

Page 79: ...information about the BCB box specifications and battery connections 8 1 9 Parallel Cables Shielded and double insulated parallel cables available in lengths of 5m 10m and 15m must be interconnected in a ring configuration between the UPS modules as shown in Figure 7 2 Method connect a module parallel cable from its PARA1 port to the PARA2 port of another module repeat for all the other parallel c...

Page 80: ...e input mains utility Figure 8 19 UPS with input isolating transformer Liebert NXC Output Transformer Version This UPS includes an isolation transformer at the UPS output This transformer provides electrical isolation between the UPS output and the load WARNING the connection between neutral and earth on the output transformer secondary terminal is delegated to the customer if required Figure 8 20...

Page 81: ...nt room environment via the IS WEBL card SNMP function The IS WEBL card should be installed in the UPS Intellislot port see Table 3 7 For information about installing and setting up the IS WEBL card refer to the Liebert IntelliSlot Web Card Quick Start Guide 9 2 Modbus Protocol Communication The UPS can achieve Modbus communication through the optional IS 485L card For information about installing...

Page 82: ... nominal working conditions environment load rate etc request professional assessment and advice on whether to replace such components with reference to the information provided in this section 10 2 1 Service life parameters and proposed replacement intervals of key components The key components listed in Table 10 1 are used in the UPS system To prevent system failures caused by these components m...

Page 83: ...procedure for the UPS and its options 1 Keep a good service history log Keeping a good service history log makes it easier to manage failures 2 Keep clean the UPS clean in order to prevent dust and or moisture from getting into it 3 Maintain the correct ambient temperature The ideal temperature for the battery is 20 C to 25 C If the temperature is too low it will reduce the battery capacity wherea...

Page 84: ...ttery life is halved for every 10 C increase above 20 C Storage and shipping temperature for UPS C 40 C 70 C Over voltage level Overvoltage level 2 Pollution level Pollution level 2 11 3 Mechanical Specifications Table 11 3 Mechanical specifications Item Unit Rated power kVA 60kVA Dimensions W D H mm 600 850 1600 Net weight kg 223 5 Gross weight kg 258 5 Color Black ZP7021 Protection degree IEC 60...

Page 85: ...Inverter output to critical load Item Unit Rated power kVA 60kVA Power factor 0 9 Rated AC voltage1 Vac 380 400 415 3 phase 4 wire with neutral reference to the bypass neutral 3 in 3 out Frequency2 Hz 50 60 Overload For linear load requirement 105 continues 105 125 of rated load 10min 125 150 of rated load 1min 150 200ms Non linear load capability3 100 Steady state voltage stability 1 for balanced...

Page 86: ...y2 Hz 50 60 Bypass voltage tolerance Vac Upper limit 10 15 or 20 default 15 Lower limit 10 20 30 or 40 default 20 Bypass frequency tolerance 10 or 20 default 20 Synchronisation window Hz Rated frequency 0 5 1 2 3 optional 1 Factory set to 380V 400V or 415V can be selected by service engineer at site 2 Factory set to 50Hz 60Hz can be selected by service engineer at site 11 8 Efficiency And Losses T...

Page 87: ...elie bin symbol see left is reproduced on this product in order to encourage you to recycle wherever possible Please be environmentally responsible and recycle this product at your local recycling facility at the end of its service life Do not dispose of this product as unsorted municipal waste Follow local municipal waste ordinances for proper disposal provisions in order to reduce the environmen...

Page 88: ...arge EPO Emergency power off I O Input output IGBT Integrated gate bipolar transistor LBS Load bus synchronizer LCD Liquid crystal display LED Light emitting diode PC Personal computer PE Protective earth RCCB Residual current circuit breaker RCD Residual current detector SCR Silicon controlled rectifier SNMP Simple network monitoring protocol STS Static transfer switch SVPWM Space vector pulse wi...

Page 89: ...sustances due to lack of reliable substitutes or currently viable alternative solutions 1 All solder used in the products contains lead 2 Copper alloy contains lead 3 Backlighting lamps contain lead 4 The ceramic materials used in certain capacitors the copper terminals and the copper leads of metallic film capacitors contain lead 5 The resistor glass contains lead 6 The LCD glass screen contains ...

Page 90: ...ademarks of Vertiv Co All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness herein Vertiv Co assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Specifications are subject to chan...

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