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LeeBoy 8510E, Operation, Service And Parts Manual

The LeeBoy 8510E Operation, Service and Parts Manual is essential for maintaining and operating your equipment efficiently. This comprehensive manual covers all aspects of the machine's operations and includes detailed instructions for servicing and replacing parts. Download your free manual from manualshive.com today.

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Option - HD Berm Screed Extension Assembly - Right (2 of 2)

Item 

No

Part Number

Qty

Description

Remarks

38

1007991

1

Element Backup Plate, 12”

39

1015918

1

Heating Element, 500W/240V, 11”

40

1015358

1

Rear Asphalt Blocker Plate

41

105-4-20-12-F

2

CSFHS, 1/4-20 x .75, FT

42

118-8-40-3/8x16

1

Shoulder Bolt, ø1/2 x 2.5L, 3/8-16

43

118-12-40-5/8x11

1

Shoulder Bolt, ø3/4 x 2.5L, 5/8-11

44

300-10

1

Washer, Flat, 5/8

45

204-10-11-5

1

Nut, Lock, Stover, 5/8-11, GR5

46

1006439

2

Extension Adjuster Cover

47

1006401

1

AOA Adjuster Assembly

48

118-12-28-5/8x11

1

Shoulder Bolt, ø3/4 x 1.75L, 5/8-11

49

1015947

1

Screed Bulkhead Union Adapter

50

1006395

1

Vertical Lift Bar

51

100-8-13-28-5

6

CSHH, 1/2-13 x 1.75, GR5

52

300-8

12

Washer, Flat, SAE, 1/2

53

204-8-13-5

6

Nut, Lock, Stover, 1/2-13, GR5

54

1006398

1

Extension Access Cover Plate

55

100-5-18-16-5

10

CSHH, 5/16-18 x 1.00, GR5

56

302-5

12

Washer, Lock, 5/16

57

300-5

12

Washer, Flat, SAE, 5/16

58

1015351

1

Main Asphalt Blocker Plate

59

1015423

1

Vibrator Mount Weldment

60

1015356

1

Adjuster Mount Plate

61

100-5-18-12-5F

2

CSHH, 5/16-18 x .75, GR5, FT

62

1015357

1

Hinge Rod Retainer Tab

63

200-6-16-5

1

Nut, Hex, 3/8-16, GR5

7

Illustrated Parts List

LeeBoy 8510E Conveyor Paver

7-149

Summary of Contents for 8510E

Page 1: ...Operations Service And Parts Manual LEEBOY MODEL 8510E CONVEYOR PAVER Manual No 1019442 01 This manual applies to Serial Number 171056 and above...

Page 2: ......

Page 3: ...1 2 3 4 5 6 7 SAFETY INFORMATION AND SPECIFICATIONS COMPONENT LOCATION OPERATION MAINTENANCE SCHEMATICS ILLUSTRATED PARTS LIST Thumb Index...

Page 4: ...bject you to government penalties and void your warranty Tampering with emission controls is in violation of federal law and can result in civil penalties of up to 3 750 each day an engine or piece of...

Page 5: ...r Visibility 1 9 Storage Precautions 1 9 Maintenance Precautions 1 9 Safety Decals 1 10 Safety Decals Care 1 11 Decal Installation Sticker Type 1 11 Decal Installation Top Protected 1 11 Limited Warra...

Page 6: ...ation 4 1 Receiving the Machine 4 3 Initial and Daily Inspection 4 3 Hopper Cylinder Valve Lock 4 3 Screed Lock Pins 4 3 Start Up Procedure 4 4 Stopping the Engine 4 4 DPF Regeneration REGEN 4 4 PV480...

Page 7: ...edure 4 33 Towing 4 33 Optional Components 4 34 Umbrella Option 4 34 High Deck Option 4 34 Rubber or Steel Track Options 4 34 Electric Screed Options 4 34 Truck Hitch Attachment 4 34 Steering Wheel Op...

Page 8: ...ief 5 12 Engine Maintenance 5 12 Check Engine Lubrication Oil 5 12 Change Engine Oil and Filter 5 13 Change Air Filter 5 13 Engine Drive Belt 5 14 DPF Service 5 14 Fuel System 5 15 Fuel Tank 5 15 Chan...

Page 9: ...Start Up Procedure 5 37 Auger and Conveyor Chain Tension Adjustment 5 38 Spraydown Pump 5 39 Plus One Troubleshooting 5 40 Plus One Fault Codes 5 40 Paver Troubleshooting Chart 5 41 PV480 Diagnostic T...

Page 10: ...aulic Schematic Propane Heat 3 of 4 6 59 Hydraulic Schematic Propane Heat 4 of 4 6 61 Illustrated Parts List 7 1 Quick Reference 7 5 Drive Assembly Poly Pads Cast Steel 1 of 2 7 6 Drive Assembly Poly...

Page 11: ...e Details 7 78 Joystick Controls 7 80 Control Box Slide Assembly 7 82 Control Box Assembly 1 of 2 7 84 Control Box Assembly 2 of 2 7 86 Seat Assembly Details 7 88 Option Legend LP Screed Overview 7 90...

Page 12: ...ft 2 of 2 7 144 Option HD Berm Screed Ext Assembly Right 1 of 2 7 146 Option HD Berm Screed Ext Assembly Right 2 of 2 7 148 Option HD Berm Screed Remote Assembly 7 150 Option HD 3 1 Depth Screws 1 of...

Page 13: ...he safe and efficient use of your machine including procedures for proper operation and maintenance Use it with all relat ed supplemental books engine transmission manuals and any other manuals suppli...

Page 14: ...NOTES xiv LeeBoy Model 8510E Conveyor Paver...

Page 15: ...y Precautions 1 8 Starting and Stopping Precautions 1 8 Parking Precautions 1 8 Operating Precautions 1 8 Poor Visibility 1 9 Storage Precautions 1 9 Maintenance Precautions 1 9 Safety Decals 1 10 Saf...

Page 16: ...NOTES Safety LeeBoy 8510E Conveyor Paver 1 2...

Page 17: ...manual provides important information to familiarize you with safe operating and maintenance procedures Even though you may be familiar with similar equipment you MUST read and understand this manual...

Page 18: ...poisoning Never block windows vents or other means of ventilation Always ensure that all connections are tightened to specifications after repair is made to the exhaust system SAFETY PRECAUTIONS The...

Page 19: ...a frozen battery Always slowly warm the battery to room temperature before charging Fire and Explosion Hazard Diesel fuel is flammable and explosive under certain conditions Never use a shop rag to c...

Page 20: ...iercing Hazard High pressure hydraulic fluid or fuel can penetrate your skin and result in serious injury Avoid skin contact with high pressure hydraulic fluid or diesel fuel spray caused by a hydraul...

Page 21: ...nd body when operating the paver Allow machine to cool before repairing or maintaining working components If hot asphalt touches skin flush area immediately with cold water DO NOT apply ice to the aff...

Page 22: ...rushed under a moving machine Check brakes steering and other control devices in accordance with instructions before starting Be sure both steering levers joysticks are in neutral DO NOT bypass the pa...

Page 23: ...n the sides of machines when working at night Ensure all workers wear reflective safety vests Use impact barriers movable or stationary to protect workers and direct the traffic flow safely away from...

Page 24: ...rder a replacement kit NOTE It is the responsibility of the owner and operator to make sure that all safety labels are readable and located on the paver as designated by LeeBoy Both Sides Both Sides D...

Page 25: ...n paper remove the smallest split backed paper 5 Align decal over the specified area and carefully press exposed portion into place 6 Slowly remove the remaining backing and carefully smooth the remai...

Page 26: ...NOTES Safety LeeBoy 8510E Conveyor Paver 1 12...

Page 27: ...nformation 2 3 Specifications Charts 2 4 Torque Specifications 2 7 Standard Inch Fasteners 2 7 Metric Fasteners 2 8 Hydraulic Fittings 2 8 Determining Proper Torque 2 9 LeeBoy 8510E Conveyor Paver 2 1...

Page 28: ...sed parts of any kind Repairs due to normal wear and tear or brought about by abuse or lack of maintenance of the machine Attachments not manufactured or installed by LeeBoy Liability for incidental o...

Page 29: ...If your dealer is unable to resolve the problem contact LeeBoy directly Record dealer information in the space provided For additional information about LeeBoy please visit www leeboy com Record of O...

Page 30: ...ith Standard Screed 17 720 lbs 8037 65 kg With HD Screed 18 190 lbs 8250 84 kg Paving Width 8 15 ft 2 4 4 6 m Tunnel Area 5 5 sq ft 51 m2 Table 2 2 Engine Specifications ITEM SPECIFICATION Manufacture...

Page 31: ...I CH 4 CI 4 Hydraulic Oil All Weather 32 Torque Hub 90 WT Gear Oil Grease Shell Avania EP Grease or Equivalent Chain Lube Chain Lube Agent Table 2 6 Machine System Capacity Specifications ITEM SPECIFI...

Page 32: ...ements on main screed One 1 1000 watt electric heat element on each screed extension Two 2 54 000 BTU propane burners on main screed One 1 45 000 BTU propane burner on each extension Main Screed Width...

Page 33: ...d 1 4 20 UNC 8 6 11 8 12 9 16 12 28 UNF 10 7 14 9 14 10 19 14 5 16 18 UNC 17 13 23 18 25 18 34 24 24 UNF 19 15 26 20 27 20 37 27 3 8 16 UNC 31 23 42 31 44 33 60 45 24 UNF 35 26 47 35 49 37 66 50 7 16...

Page 34: ...597 1079 809 1139 854 1544 1158 M30 x 3 5 1079 809 1463 1097 1544 1158 2093 1570 Hydraulic Fittings Tightening Flare Type Tube Fittings 1 Check the flare and flare seat for defects that might cause le...

Page 35: ...oot All of the methods involve making the setting proportional to the effective change in length of the wrench multiplied by the desired final torque The equations and illustration below describe prop...

Page 36: ...l face NOTE The coupling nut must be in motion for an accurate torque reading If the nut is stopped before final torque value is achieved it must be loosened and retightened until the torque is attain...

Page 37: ...43 158 175 Table 2 19 Torque Specifications for DIN 24 DIN 60 and Inverted Cone Style Coupling Terminations DIN 24 DIN 60 AND INVERTED CONE Size mm Torque lb ft Light Series Tube OD Heavy Series Tube...

Page 38: ...65 20 80 24 95 32 120 1 The torque values obtained from tightening pipe threads can vary considerably depending upon thread condition Adequate sealing can occur at values much lower than the maximum v...

Page 39: ...eyors 3 4 Screed 3 4 Torque Hubs 3 4 Standard Equipment Options 3 4 Machine Overview 3 5 Operator Control Panel 3 6 Steering and Speed Control Box 3 7 Left Hydraulic Controls 3 8 Right Hydraulic Contr...

Page 40: ...NOTES Leeboy Model 8510E Conveyor Paver 3 2 Component Location...

Page 41: ...radiator mounted in front of the engine cools the engine As coolant flows through the radiator airflow from the engine driven fan removes heat Refer to the Engine Operator s Manual accompanying your...

Page 42: ...Wheel Option Roll Up Curb Attachment Option Heated End Gates Option Hopper and Conveyors The hopper wings are hydraulically raised and lowered to open and close the hopper When fully open the hopper c...

Page 43: ...decreases pile height 6 Joysticks Controls travel direction and speed on each side of machine 7 Operator Control Console Machine and operator controls 8 Spraydown Hose Reel Contains hose reel and spr...

Page 44: ...his light turns off 3 PV480 Digital Display Displays paver setup and calibration information engine operating information and engine and paver system fault information 4 2 Speed Light Illuminates when...

Page 45: ...ontrol Switch When this switch is in the GRADE position the power is ON regardless of the joystick position 16 Right Tow Sets the thickness of the asphalt 17 Work Light Switch Turns work light on and...

Page 46: ...e right extension in Pull lever DOWN to move right extension out 4 Screed Float Raises or floats screed Push lever UP to lower screed in FLOAT position Once pushed UP lever locks in FLOAT position Pul...

Page 47: ...raise the screed NOTE Screed must be in the FLOAT position when paving 2 Left Cut Off Lever Opens push up and closes push down left cut off gate 3 Right Cut Off Lever Opens push up and closes push dow...

Page 48: ...Screw Controls the depth of the end gate 3 Screed Extension Burner Ignites and heats the screed extension 4 Flight Screw Controls the depth of the asphalt 5 Propane Tank Controls and Pressure Gauge Co...

Page 49: ...ulator Gauge Indicates propane line pressure 3 Propane Tank Open Close Valve Opens and closes propane pressure Burner Controls 1 3 4 2 Figure 3 7 Main Screed Burner Controls ITEM NO CONTROL NAME FUNCT...

Page 50: ...Controls auger speed Turn the dial clockwise to increase speed turn the dial counterclockwise to decrease speed 4 Auger Speed Dial Controls auger speed in AUTO or MANUAL mode 5 Berm Switch Raises and...

Page 51: ...is heating the screed plates approximately 20 minutes 3 Circuit Breaker Breaker will trip if electrical issue occurs 4 Start Heat Button After turning on the power press the Start Heat button Once the...

Page 52: ...3 14 Leeboy Model 8510E Conveyor Paver Component Location NOTES...

Page 53: ...egeneration REGEN 4 4 PV480 Powerview Display 4 5 Gauge Screen 4 5 Set Points and Throttle Speed 4 5 Soft Keys Buttons 4 6 Status Icons 4 7 Main Menu 4 8 Gauges 4 8 Diagnostics 4 9 System Info 4 10 Us...

Page 54: ...9 Basic Paving 4 30 Setting the Crown 4 30 Mat Texture Adjustment 4 31 Unloading and Loading 4 32 Unloading 4 32 Loading 4 32 Tie Down Procedure 4 33 Towing 4 33 Optional Components 4 34 Umbrella Opti...

Page 55: ...pstick Fuel Tank Check for adequate fuel supply Fill if needed Always fill tank at end of the day to prevent condensation in the tank Hydraulic Tank Check the tank for oil level and leaks Radiator Che...

Page 56: ...mal idle speed Once the DPF cycle has been activated it is important not to shut off the engine as the regeneration cycle will fail and could possibly damage the engine If the regeneration cycle fails...

Page 57: ...to select set points while not in the menu Select the desired throttle speed using the keypad buttons The throttle speed selections are IDLE 1300 RPMs PAVE 1800 RPMs and TRAVEL 2200 RPMs Figure 4 4 1...

Page 58: ...n Sends message to ECU to stop regenerating the DPF should not be used unless necessary Freeze Frame Requests the freeze frame data from the ECU when faults are present Main Menu Two full pages that l...

Page 59: ...culate Filter Lamp A Solid Lamp is the initial warning that soot levels are rising in the DPF A Flashing Lamp indicates a DPF REGEN is needed on some systems the lamp will become RED when flashing The...

Page 60: ...Menu soft key and then the Select soft key Figure 4 6 Gauge Screen Main Menu Press the Main Menu soft key to view the menu action items Figure 4 5 Scroll through the Main Menu list using the UP DOWN s...

Page 61: ...mber SPN and Failure Mode Indicator FMI Text Description if available and the ID Name of the device that transmitted the DM1 message Press the UP DOWN soft keys to reach the next diagnostic in the lis...

Page 62: ...e 4 11 Figure 4 11 Application and Configuration Information Screen Logged Diagnostics Use the UP DOWN soft keys and stop the cursor next to the action item Logged Diagnostics Figure 4 9 Press the sel...

Page 63: ...ft keys and stop the cursor next to the action item Lamp Info Press the select soft key This screen shows the Diesel Particulate Filter DPF Lamp symbols and provides a description and cautionary infor...

Page 64: ...Backlight Screen User Settings Scroll through the Menu list using the UP DOWN soft keys and stop the cursor next to the action item User Settings Press the select soft key The screen displays the fol...

Page 65: ...nit preference using the soft keys USA Standard Metric kPa Metric Bar Figure 4 20 Set Unit Preferences Screen Language Use the UP DOWN soft keys and stop the cursor next to the action item Language Fi...

Page 66: ...can regenerate See Section 5 Troubleshooting for a complete listing of fault codes Table 4 4 Parked Ready Regen Action Description Cancel Regen Communicates with the engine that Regen is not wanted o...

Page 67: ...want to perform regen Ensure the machine is in neutral and parking brake applied The coolant temperature must be in operating range typically 155 1 60 F Set the engine to low idle Once these condition...

Page 68: ...engine will automatically return to normal idle speed The machine can return to normal usage Figure 4 28 Parked Regeneration Green Popup Message Screen Figure 4 26 Parked Regeneration Message Screens...

Page 69: ...ion to all messages shown below on the controller for the safety of personnel and to prevent engine and property damage if DPF regeneration is needed Regen Level 1 Regen Level 2 Regen Complete Regen L...

Page 70: ...is disengaged the Run Stop switch is in the RUN center position and the joysticks must be in the NEUTRAL center position Plus One Controller The Plus One is a 50 pin controller operating in the backgr...

Page 71: ...is a safety measure in the event the operator leaves the station with the control box still active The operator must move joysticks to NEUTRAL center position then toggle the Run Stop switch from RUN...

Page 72: ...are required for safe operation To steer the unit to the right SLOWLY push the left joystick farther forward than the right joystick The farther the joystick is pushed the more the paver turns Slow a...

Page 73: ...handle and spray area Release the wand handle when finished 4 Turns the Spray Down switch on the control panel OFF Never spray cleaning solvent or release agent near the screed heating element or nea...

Page 74: ...Extension Ignitor Extension Ignitor Extension Ignitor Valves Main Ignitor Main Burner Valves Main Ignitor Valve 2 3 4 5 Figure 4 36 Screed Burner Valves Propane Burner Ignition IT IS IMPORTANT TO OPEN...

Page 75: ...n The heating cycle is timed to optimize the heat generated at the screed plates When using the screed extension s light the screed extension s after the main screed burner has been lit following thes...

Page 76: ...E Allow the screed and screed extension to heat 15 minutes before beginning to pave Lower the screed two inches off the ground while heating to prevent cold air and wind from affecting the heating pro...

Page 77: ...veyor Paver is equipped with two automatic conveyors that deliver asphalt evenly to produce a smooth asphalt mat Figure 4 40 The conveyor is a very important part of the paver that moves material from...

Page 78: ...sion using the extension levers on the hydraulic controls Pages 3 8 and 3 9 1 2 3 4 5 Figure 4 43 Screed Flight Screw and Endgate 1 Elevation Gauge 2 Electric Flight Screw 3 Endgate Depth Screw 4 Endg...

Page 79: ...making a cold joint set the endgate down about 1 4 inch 6 35 mm for a nice even edge Figure 4 44 Remote Screed Control Box A remote control box is provided on both sides of the main screed with switch...

Page 80: ...are not needed when paving under eight feet wide 2 4 m To operate the sonic auger sensor Figure 4 47 Sonic Auger Sensor Option To operate the sonic auger sensor 1 Plug in the sonic auger sensor unit...

Page 81: ...to stop dumping the asphalt into the hopper Use a reference guide such as a curb gutter adjacent mat or string line It is very important that the first pass be straight as it will serve as your guidel...

Page 82: ...5 Open hopper wings Page 4 24 NOTE Allow only a partial load of asphalt to enter the hopper when first starting to pave 6 Turn the left and right conveyor sonic paddle switches to the AUTO position N...

Page 83: ...mproved Mat Texture Adjustment The screed extension can be adjusted for a smoother or coarser mat texture by using the Angle of Attack AOA adjustment screw Figure 4 54 There are three adjusters in eac...

Page 84: ...hange in the surface The track drive sprocket or other components can be damaged by excessive shock The paver must be loaded screed end first to prevent damage 1 Move paver to base of ramp Line up tra...

Page 85: ...e hub Figure 4 58 This allows you to pull the release mechanism out which disconnects the torque hub Figure 4 58 Be sure to push release mechanism back into place and reinstall tighten bolts on cap wh...

Page 86: ...tion requires a two man operational crew Paving functions are operated from either side with lower controls to accommodate ease of operation Rubber or Steel Track Options The LeeBoy 8510E paver is equ...

Page 87: ...ck to the neutral position to stop paver NOTE If the joystick steering function is not being used the Run Stop switch must be in the center OFF position NOTE The engine will not start unless the E STO...

Page 88: ...re 4 63 One Foot Screed Extension Heating Element Figure 4 62 Heated Endgate Heated Endgates The heated endgate also heats the edge of the endgate producing a smoother joint as you pave Figure 4 63 To...

Page 89: ...ness These controllers send signals to the screed to precisely maintain mat thickness and slope as you pave Figure 4 65 Automatic Temperature Control Box Automatic Temperature Control Automatic temper...

Page 90: ...it The Auger Lube Kit combines the four 4 auger bearings grease points into one lubrication point located on the back of the auger in front left of the right operator station Figure 4 67 Auger Lube Ki...

Page 91: ...Routine Maintenance 5 6 Every 1000 Hours or Annual Routine Maintenance 5 6 Torque Hub Lubrication 5 6 Lubrication Points 5 7 Maintenance Adjustments 5 8 Conveyor Flight Chain 5 8 Conveyor Drive Chain...

Page 92: ...ulic Motors 5 26 Rear Conveyor Shaft Bearings and Sprockets 5 27 Conveyor Drive Motors 5 27 Auger and Inner Bearings 5 28 Auger End Mounts 5 29 Auger Motors 5 29 Main Screed Wear Plate 5 30 Screed Ext...

Page 93: ...top guide X Engine Operator s Manual accompanying your paver for more detailed engine service information When performing any routine maintenance always include the previous routine maintenance hours...

Page 94: ...ety Prop in Position Crush Hazard Safety prop must be placed in position Use extreme care when working under conveyors Clear the area of untrained personnel Raising and Lowering Conveyor The conveyor...

Page 95: ...he next day Poor housekeeping will increase maintenance costs 2 Raise conveyors and place safety prop into position Figure 5 4 Clean any asphalt material off all flat surfaces Remove any debris from s...

Page 96: ...vironmental regulations Every 100 Hour or Monthly Maintenance 1 Check and adjust conveyor drive chains Page 5 8 2 Check and adjust conveyor flight chains Page 5 8 3 Check auger drive chains lubricate...

Page 97: ...2 B Screed crown on chain Weekly 3 A Slope cylinder pivot Weekly 4 A Flange bearing and fitting on flight screw and flange bearing on T handle of extensions both sides Weekly 5 A Grease fittings for...

Page 98: ...urn etc 5 Continue alternating tightening to adjust to one 1 inch deflection 1 2 inch up and 1 2 down between the front roller and first idler The pressure on the chain will be noticeable as the bolts...

Page 99: ...nd insert a block to support the screed Turn off the engine 3 Loosen the top slide rail lock down bolts Figure 5 9 4 Tighten the top rail adjusting setscrews until all are snug starting from the outsi...

Page 100: ...Speed switch to the HIGH position if adjusting high gear The blue 2 Speed light will illuminate 2 Adjust screw on bottom of the hydraulic motor for low gear on top for high gear until you feel back pr...

Page 101: ...tch clicks OFF tighten setscrew and reconnect linkage 5 Repeat procedure for the lower flap If the lower flap switch did not click OFF 1 Loosen Setscrew B Figure 5 11 2 Slide the actuator arm IN or OU...

Page 102: ...gauge reads 1500 PSI 7 When the pressure gauge reads 1500 PSI disconnect Porta Power and gauge Do not tamper with the adjustment part of the relief cartridge valve Relief Cartridge Valve Port B Port...

Page 103: ...ainer under the filter element 3 Use a filter removal wrench to remove the filter turning counterclockwise 4 Drain and discard the oil filter in accordance with Step 9 above NOTE Discard the used rubb...

Page 104: ...ficient operation and allow automatic regeneration more efficiently while paving Engine Drive Belt Adjust the engine drive belt every 250 service hours and replace it every 500 hours Regardless of the...

Page 105: ...ement onto the filter head carefully tightening the element by hand 9 Start the engine and check for any fuel leaks Fuel System Fuel Tank The fuel level is indicated on the digital display fuel gauge...

Page 106: ...ulic oil fill cap and add hydraulic oil Figure 5 19 DO NOT use unfiltered hydraulic oil Check the hydraulic oil level using the sight gauge Keep the hydraulic oil filled to the correct level DO NOT ov...

Page 107: ...move the plug from the bottom of the hydraulic tank 6 Allow all the hydraulic oil to drain from the hydraulic tank 7 Reinstall the hydraulic oil drain plug and tighten securely Close valve 8 Change th...

Page 108: ...cation ALWAYS turn the master battery switch off when working on the electrical system or welding anywhere on the machine Damage to electrical components could result Battery Servicing Batteries conta...

Page 109: ...hine is operating Ensure wiring is properly connected before connecting the battery Always connect a booster battery in the proper polarity negative to negative and positive to positive Electric Heat...

Page 110: ...eakers can be manually reset by depressing the trip button back into place when they are extended If the breaker still does not reset you need to test or possibly replace an element If the element is...

Page 111: ...trol box on the terminal block The voltage should be the same as what you measured at the generator If the voltage is lower make certain the generator is turning the correct speed by testing with a Hz...

Page 112: ...To perform this procedure 1 Shut down the machine 2 Detach the wires on top of the capacitor 3 Remove the capacitor and replace with new one 4 Reattach wires Dielectric Grease Dielectric grease is a...

Page 113: ...om the cylinder rod and idler bracket Idler will slide out 5 Remove the idler bracket and bolt to the new idler 6 Install idler ensuring cylinder and clip pin are aligned properly 7 Lower sprocket bac...

Page 114: ...l steps for poly or steel tracks only Check that the track chain is full seated with the drive sprocket and rollers are aligned with chain center Tighten the tension relief Lower paver to ground remov...

Page 115: ...hub sprocket rollers and or cylinder Lower the undercarriage for replacing above components except rollers Torque Hub If the torque hub has been damaged or worn use to following procedures for replace...

Page 116: ...result from an oil leak under high pressure Always wear safety glasses and protective clothing Stop the engine immediately if any hydraulic leak is noted DO NOT start the engine until the leak has be...

Page 117: ...unt 4 Slide new or repaired drive motor into slide mount 5 Secure with four bolts 6 Reconnect hydraulic hoses to motor 7 Check for leaks Rear Conveyor Shaft Bearings and Sprockets 1 Drive paver onto a...

Page 118: ...de down as you loosen the tensioners tap with a rubber mallet if needed Auger Inner Bearings Motor Mount Bolts Drive Chain Tensioners Figure 5 36 Auger Inner Bearings 7 Remove the upper end mount bolt...

Page 119: ...tings 5 Remove the two nuts on the cover and pry the cover apart Figure 5 38 NOTE Heating asphalt may be required 6 Loosen auger tension adjusters 7 Loosen the two bolts securing the auger motor mount...

Page 120: ...e wear plate to the bottom of the screed Figure 5 41 NOTE Clamp the center portion of the screed frame to hold the frame in place before lifting it from the worn wear plate Wear Plate Bolts Figure 5 4...

Page 121: ...ield NOTE If equipped with electric screed heat option remove all wiring and heating elements 5 Carefully slide the hinge pin out The wear plate will disconnect and fall to the ground 6 Hold the new w...

Page 122: ...m gear pump is easier to access from the front access panel inside the hopper Tandem Gear Pump Figure 5 44 Tandem Gear Pump Use the following procedure for replacing either of the gear pumps 1 Access...

Page 123: ...izing and storage 1 Store the machine in a dry protected area Cover seat with plastic Place a DO NOT OPERATE tag on the main control panel Cover all exposed control panels with tarps or plastic Ensure...

Page 124: ...a citrus tank ensure the tank is full to prevent rust 10 If machine is equipped with water tank s the tank should be drained The pump and filter must also be purged to prevent freezing 11 If machine...

Page 125: ...ine transmission and ABS systems if equipped Refer to the truck owner manual for any other recommendations Weldment Figure 5 46 Welding If the machine has been damaged or metal parts worn due to exten...

Page 126: ...ft Forward Relief set at 3625 PSI Use 4000 PSI gauge 2 Right Forward Relief set at 3625 PSI Use 4000 PSI gauge 3 Conveyor Relief set at 3400 PSI Use 4000 PSI gauge 4 Charge Relief set at 25 400 PSI Us...

Page 127: ...er and lock washer in the SAE two bolt flange 6 Torque the capscrew to the wet torque value defined for the capscrew grade and size It is CRITICAL to use the correct mounting hardware Hubs pulleys spr...

Page 128: ...ical drive or close to vertical drive Center distance between two shafts is greater than three 3 feet Chain is operated under heavy load and high frequency of on and off drive Direction of the drive i...

Page 129: ...Spraydown Pump The following troubleshooting information is provided in the event of any issues with the spraydown pump located on the paver near the right hydraulic controls Figure 5 50 Spraydown Pu...

Page 130: ...control box that has control Run Stop switch in the RUN position The fault occurs when neither steering control box is in control Plus One Fault Codes Blink Sequence Fault Corrective Action Continuous...

Page 131: ...ace Engine starter relay faulty Replace E Stop engaged Disengage E Stop Engine turns over but does not start Low fuel Add fuel to fuel tank Low battery Faulty alternator Replace or rebuild Indicator l...

Page 132: ...adjustment Adjust hold downs on extensions Screed leaving streak down center of pavement No lead crown in screed Crown leading edge of screed Screed worn out or damaged Replace Extensions set too low...

Page 133: ...erator malfunction Ensure generator is spinning Check voltage and frequency Rebuild or replace if needed Only part of the electric screed heats Screed section not plugged into bottom of the control bo...

Page 134: ...ostic counter zero 91 2 Accelerator position sensor correlation error Deviation from designed correlation in two sensors Voltage of accelerator position sensor 1 is 4 8V or less Forced idle Accelerato...

Page 135: ...ensor voltage 0 1V or less Key switch turn OFF Engine is not forcibly stopped by ECU STRONGLY recommend operator stop engine promptly 132 15 Boost pressure Low Boost pressure sensor output is below ta...

Page 136: ...ic counter zero 174 4 Fuel temperature sensor Low Ground short circuit of sensor harness Voltage of temperature sensor in supply pump is 0 1V or less Diagnostic counter zero 190 0 Engine speed Engine...

Page 137: ...y Key switch turn OFF 723 2 G sensor pulse number error After fault opening PLV rail pressure is above 160 MPa Diagnostic counter zero Engine stops 723 8 No input of G sensor pulse Open circuit or sho...

Page 138: ...oltage 0 08V or less Key switch turn OFF 3251 3 Differential pressure sensor 1 High Open circuit or B short circuit of sensor harness DPF differential pressure sensor voltage 4 7V or more Key switch t...

Page 139: ...bration increases and may stop Key switch turn OFF 523523 3 Nos 1 4 cylinder injector short to B at power supply side or all cylinder injectors short to B Wiring harness short to B Injectors that have...

Page 140: ...engine speed 700 min 1 rpm should be used as a reference Key switch turn OFF to minimize PM emission to DPF and avoid extremely high pressure in injection system 523540 2 Pump seizing 2 Rail pressure...

Page 141: ...throttle lift sensor High Intake throttle lift sensor voltage 4 89V or more Key switch turn OFF 523582 4 Intake throttle lift sensor Low Intake throttle lift sensor voltage 0 1V or less Key switch tu...

Page 142: ...ove the main connector from the rear of the PV480 digital display controller 3 Inspect the terminals in positions 14 green and 26 yellow for the CANbus communication 4 If terminals are properly seated...

Page 143: ...access door 2 Fuses can be checked by removing the fuse and using a continuity tester OR checking for 12VDC on each pin on the back of the fuse 3 Confirm operation of ECU and main relays If the ECU r...

Page 144: ...Maintenance LeeBoy 8510D Conveyor Paver 5 54 NOTES...

Page 145: ...nerator Valve Adapter Harness 6 27 Hydraulic Cooler Harness SPAL Fan 6 29 Screed 6 Function Control Box Assembly Left 6 31 Screed 6 Function Control Box Assembly Right 6 33 10kW Screed Heat Control Bo...

Page 146: ...6 51 Hydraulic Schematic Electric Heat 4 of 4 6 53 Hydraulic Schematic Propane Heat 1 of 4 6 55 Hydraulic Schematic Propane Heat 2 of 4 6 57 Hydraulic Schematic Propane Heat 3 of 4 6 59 Hydraulic Sch...

Page 147: ...BRN RED PRP BRN WHT GRN BLU RED WHT WHT RED PRP BLU FUEL IGN PWR BERM MANIFOLD WHT RED TELEMETRICS POWER RED TELEMETRICS PWR LT TOW UP LT TOW DN RT TOW UP RT TOW DN GEN ON INPUT TOPCON POWER ESTOP OUT...

Page 148: ...LeeBoy 8510E Conveyor Paver 6 4 Schematics NOTES...

Page 149: ...N PWR WHT RED TELEMETRICS PWR LT TOW UP LT TOW DN RT TOW UP RT TOW DN GEN ON INPUT TOPCON POWER ESTOP OUT HORN SCREED POWER ESTOP IN SCREED POWER HORN ESTOP IN ESTOP OUT BERM DN BERM UP AUG PWR AUG MA...

Page 150: ...LeeBoy 8510E Conveyor Paver 6 6 Schematics NOTES...

Page 151: ...HORN GEN RT FRONT LIGHT LT FRONT LIGHT DOWN WHT BRN BLU GRN RED RED TOPCON POWER B A C TEMP GRN BRN WHT GRN BLU RED WHT WHT RED BLU FUEL RED TELEMETRICS POWER LT AUGER POWER RT AUGER POWER RT TOPCON...

Page 152: ...LeeBoy 8510E Conveyor Paver 6 8 Schematics NOTES...

Page 153: ...HARNESS 4 OF 6 Schematic for Part 1018805 Figure 6 4 Main Harness 4 of 6 LT REAR LIGHT A B C D LT PILE HEIGHT RT TOPCON PRP WHT RED WHT PRP RED BRN BRN RED 3 LeeBoy 8510E Conveyor Paver 6 9 Schematic...

Page 154: ...LeeBoy 8510E Conveyor Paver 6 10 Schematics NOTES...

Page 155: ...art 1018805 Figure 6 5 Main Harness 5 of 6 LOWER MANIFOLD BLU GRN BRN LT TOPCON PRP B A A B RT TOW LT TOW PRP PRP BERM MANIFOLD PIN DESCRIPTION RT BERM UP RT BERM DN LT BERM UP LT BERM DN 4 LeeBoy 851...

Page 156: ...LeeBoy 8510E Conveyor Paver 6 12 Schematics NOTES...

Page 157: ...RED UNTERMINATED TOPCON PWR LT TOPCON RT TOPCON LIGHT PILE HEIGHT POT PILE HEIGHT POT LIGHT SW GENERATOR LT SCREED RT SCREED FUEL RH TOW LT TOW HORN BEACON LOWER MANIFOLD DOWN IGN PWR SW TERMINAL GND...

Page 158: ...LeeBoy 8510E Conveyor Paver 6 14 Schematics NOTES...

Page 159: ...30 1 31 2 32 1 33 1 34 2 1 1 1 1 1 40 1 41 1 42 2 43 44 4 23 10 33 1019127 LOCKOUT RELAY VIBRATOR RELAY TOW POINT 1019128 PROPEL PLUS 1 10A VIBRATOR RELAY 25A EMPTY NEUTRAL RELAY 10A AUGER 10A RIGHT...

Page 160: ...LeeBoy 8510E Conveyor Paver 6 16 Schematics NOTES...

Page 161: ...4 3 2 1 AUGER 10A 20A 10A 10A 20A 10A 10A 10A 20A AUG AUG 30 B A C C A B C A B 30 10A CIRCUIT BREAKER G 4 3 2 1 1 13 24 3 14 20 1 2 3 4 1 2 3 4 30 C3 C2 C1 B A C C A B C A B 1 2 3 4 10 11 12 13 14 20...

Page 162: ...LeeBoy 8510E Conveyor Paver 6 18 Schematics NOTES...

Page 163: ...NEUTRAL N O B B 1 NEUTRAL N C 3 NEUTRAL COM 2 NEUTRAL N O 3 5 VDC 5 GND 4 OUTPUT REV FWD 1 NEUTRAL COM LEFT JOYSTICK RIGHT JOYSTICK RUN STOP J D B C G F LEFT FORWARD LEFT REVERSE RIGHT FORWARD RIGHT R...

Page 164: ...LeeBoy 8510E Conveyor Paver 6 20 Schematics NOTES...

Page 165: ...548 04 Figure 6 10 Electronic Steering Cord A B C F I G E H D G D H E I F C B A AMPHENOL CONNECTOR AMPHENOL CONNECTOR A A B B C C D D E E F F G G H H I I ITEM PART NUMBER DESCRIPTION AMPHENOL CONNECTO...

Page 166: ...LeeBoy 8510E Conveyor Paver 6 22 Schematics NOTES...

Page 167: ...BLK 14G LH CONV RH CONV VIBRATOR LH AUGER RH AUGER GROUND 1 2 1 2 1 2 1 2 1 2 LH CONV RH CONV VIBRATOR LH AUGER RH AUGER C6 DT04 12PA LB PART 983207 2 SPEED GRY BLK 2 1 2 SPEED 1 2 3 4 GENERATOR VALV...

Page 168: ...LeeBoy 8510E Conveyor Paver 6 24 Schematics NOTES...

Page 169: ...BULKHEAD TO GENERATOR HARNESS Schematic for Part 1016724 Figure 6 12 Bulkhead to Generator Harness TERMINAL A B C D E F AMPHENOL LeeBoy 8510E Conveyor Paver 6 25 Schematics 6...

Page 170: ...LeeBoy 8510E Conveyor Paver 6 26 Schematics NOTES...

Page 171: ...tic for Part 1017192 Figure 6 13 Generator Valve Adapter Harness A B C C B A BLU RED TO MAIN HARNESS TO GENERATOR HARNESS TO GENERATOR BILL OF MATERIALS ITEM LB PART NUMBER DESCRIPTION DEUTSCH LeeBoy...

Page 172: ...LeeBoy 8510E Conveyor Paver 6 28 Schematics NOTES...

Page 173: ...14 Figure 6 14 Hydraulic Cooler Harness BATT ISO SW OPEN SIDE BATT NEG TERMINAL LB PT NO FOR FUSE HOLDER TERMINAL TEMP SWITCH FAN BATT ISO SW OPEN SIDE BATT NEG TEMP SWITCH FAN IGN PWR IGN PWR FAN CNT...

Page 174: ...LeeBoy 8510E Conveyor Paver 6 30 Schematics NOTES...

Page 175: ...DESCRIPTION BRN PRP RED UP DN RED OFF AUTO MAN RED RED A B C D E F G H L M N O P R S T U W RED WHT LH SCREED POWER HORN ESTOP IN ESTOP OUT LH BERM DN LH BERM UP PRP LH AUG MAN LH AUG AUTO LH AUG OUTP...

Page 176: ...LeeBoy 8510E Conveyor Paver 6 32 Schematics NOTES...

Page 177: ...c for Part 1018749 Figure 6 16 Screed 6 Function Control Box Assembly Right 1018926 E STOP HORN RIGHT AUGER RIGHT BERM RIGHT AUGER AUTO OFF MANUAL RIGHT TOW ITEM PART NUMBER DESCRIPTION 1018751 101892...

Page 178: ...LeeBoy 8510E Conveyor Paver 6 34 Schematics NOTES...

Page 179: ...BOX ASSEMBLY 1 OF 2 Schematic for Part 1016891 Figure 6 17 10kW Screed Heat Control Box Assembly 1 of 2 1 18 11 1 1 1 1 6 1016901 1 1 8 1 9 1 10 1 11 1 1 1 1 16 18 6 16 10 9 8 16 LeeBoy 8510E Conveyor...

Page 180: ...LeeBoy 8510E Conveyor Paver 6 36 Schematics NOTES...

Page 181: ...10KW SCREED HEAT CONTROL BOX ASSEMBLY 2 OF 2 Schematic for Part 1016891 Figure 6 18 10kW Screed Heat Control Box Assembly 2 of 2 1 9 9 LeeBoy 8510E Conveyor Paver 6 37 Schematics 6...

Page 182: ...LeeBoy 8510E Conveyor Paver 6 38 Schematics NOTES...

Page 183: ...D 9 GND 10 C21 C22 1 1 2 GND 5 2 GND 6 C18 C19 1 1 2 GND 7 2 GND 8 R PMP REV R PMP FWD L PMP FWD L PMP REV GND 1 C16 PUMP NEUTRAL C1 C3 C13 CALIBRATE OPTIMIZE GND 11 ALARM STATUS LIGHT ENG ENABLE VIB...

Page 184: ...LeeBoy 8510E Conveyor Paver 6 40 Schematics NOTES...

Page 185: ...ED 2 PIN TOWER MALE PINS A B 1 2 DT06 2S BLK YEL RED BLK 1 2 3 4 1 2 3 4 DT04 4P DT06 4S 12015792 LB PART 3519 12124582 LB PART 36164 2 EA 12015323 LB PART 36166 2 EA DT06 2S DT04 4P DT06 4S LOCK SWIT...

Page 186: ...LeeBoy 8510E Conveyor Paver 6 42 Schematics NOTES...

Page 187: ...JUMPER HEATER ELEMENT HARNESS Schematic for Part 1008877 Figure 6 21 Jumper Heater Element Harness LeeBoy 8510E Conveyor Paver 6 43 Schematics 6...

Page 188: ...LeeBoy 8510E Conveyor Paver 6 44 Schematics NOTES...

Page 189: ...OPTIONAL AUTOMATIC TEMPERATURE CONTROL HARNESS Schematic for Part 1017774 Figure 6 22 Optional Automatic Temperature Control Harness WATLOW CONNECTIONS LeeBoy 8510E Conveyor Paver 6 45 Schematics 6...

Page 190: ...LeeBoy 8510E Conveyor Paver 6 46 Schematics NOTES...

Page 191: ...F EXT RET 910170 C72 1 LH CUTOFF EXT RET 1016711 C74 1 CONVEYOR LIFT P GP GEN T M59 1 1017710 B A B A B A B A B A B A B A IN T CONVEYOR RAISE LEFT EXTENSION RIGHT EXTENSION SCREED LIFT LEFT CUTOFF RIG...

Page 192: ...LeeBoy 8510E Conveyor Paver 6 48 Schematics NOTES...

Page 193: ...2 1 1017733 22 5cc 19cc X1 L2 B A L1 M35 1 LH DRIVE MOTOR 811362 2 8 1 45 in 46 24 cc M2 M1 X2 X1 L2 B A L1 M36 1 RH DRIVE MOTOR 811362 2 8 1 45 in 46 24 cc M2 M1 X2 73 69 74 72 70 15 34 29 32 FRONT R...

Page 194: ...LeeBoy 8510E Conveyor Paver 6 50 Schematics NOTES...

Page 195: ...1 2 D M44 1 1014873 02 10 4cc EXT RET 1014284 C71 1 LH SCREED LIFT EXT RET 1014284 C70 1 RH SCREED LIFT P GP GEN T M59 1 1017710 040 M78 1 1018059 RSL LSL LSR RSR GP3 P3 CM LCT LC RCT RC P2 GP2 GP1 P1...

Page 196: ...LeeBoy 8510E Conveyor Paver 6 52 Schematics NOTES...

Page 197: ...5 EXT RET 610110 C67 1 LH SIDEWING EXT RET 610110 C66 1 RH SIDEWING EXT RET 910170 C73 1 RH CUTOFF EXT RET 910170 C72 1 LH CUTOFF EXT RET 1016711 C74 1 CONVEYOR LIFT B A B A B A B A B A B A B A IN T C...

Page 198: ...LeeBoy 8510E Conveyor Paver 6 54 Schematics NOTES...

Page 199: ...SCREED LIFT LEFT CUTOFF RIGHT CUTOFF SIDEWING M75 1 1017901 OUT IN OUT C98 1 1016426 11 2 BTU min F 27 GPM OUT IN 31 8 CC 1018244 P15 1 040 M79 1 1018059 RSL LSL LSR RSR GP3 P3 CM LCT LC RCT RC P2 GP...

Page 200: ...LeeBoy 8510E Conveyor Paver 6 56 Schematics NOTES...

Page 201: ...1017733 22 5cc 19cc X1 L2 B A L1 M63 1 LH DRIVE MOTOR 811362 2 8 1 45 in 46 24 cc M2 M1 X2 X1 L2 B A L1 M68 1 RH DRIVE MOTOR 811362 2 8 1 45 in 46 24 cc M2 M1 X2 73 69 74 72 70 15 34 29 32 FRONT REAR...

Page 202: ...LeeBoy 8510E Conveyor Paver 6 58 Schematics NOTES...

Page 203: ...D LIFT EXT RET 1014284 C93 1 RH SCREED LIFT OUT IN 31 8 CC 1018244 P15 1 040 M79 1 1018059 RSL LSL LSR RSR GP3 P3 CM LCT LC RCT RC P2 GP2 GP1 P1 RA RAT LA LAT T1 T2 2S TT SR SL 54 1A 5 16A 16B 17B 39...

Page 204: ...LeeBoy 8510E Conveyor Paver 6 60 Schematics NOTES...

Page 205: ...125 EXT RET 610110 C92 1 LH SIDEWING EXT RET 610110 C91 1 RH SIDEWING EXT RET 910170 C96 1 RH CUTOFF EXT RET 910170 C95 1 LH CUTOFF EXT RET 1016711 C97 1 CONVEYOR LIFT B A B A B A B A B A B A B A IN T...

Page 206: ...LeeBoy 8510E Conveyor Paver 6 62 Schematics NOTES...

Page 207: ...e Paddle Assembly 2 of 2 7 22 Hopper Wings 7 24 Rear Auger Assembly 1 of 2 7 26 Rear Auger Assembly 2 of 2 7 28 Fuel Tank Assembly 7 30 Upper Hydraulic Tank Assembly Electric Screed Heat 7 32 Upper Hy...

Page 208: ...reed Overview 7 90 Option Legend LP Screed Frame 7 92 Option Legend LP Screed Extensions 7 94 Option Legend LP Screed Heater Assembly 7 96 Option Legend Screed Slide Plates 7 98 Option Legend Screed P...

Page 209: ...Option HD Berm Screed Remote Assembly 7 150 Option HD 3 1 Depth Screws 1 of 2 7 152 Option HD 3 1 Depth Screws 2 of 2 7 154 Option HD Screed Heated Endgates 7 156 Option HD Screed Heated Safety Edge E...

Page 210: ...Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 4...

Page 211: ...LIES Description Part Track Assembly w Poly Pads 851101P Track Assembly w Cast Pads 851101 Continuous Rubber Track 982585 WEAR PLATES LEGEND LP Screed Main Screed Wear Plate 981724SRV Extension Heat B...

Page 212: ...5b 3 4a 4b 4c 4d 4e 4f 4g 45 1a 2 5a 6 7 8 9 10 11 12 13 13 13 15 16 17 16 18 22 23 24 25 26 27 28 29 30 14 20 19 21 35 36 37 38 39 40 41 38 42 42 43 44 Figure 7 1 Drive Assembly Poly Pads Cast Steel...

Page 213: ...r Breather Included With Item 6 REF 1016860 1 Track Tensioner Hose Kit Not Shown REF 811331 01 A R Seal Kit Track Tensioner Cylinder 8 811329A 2 Track Idler Yoke Front 9 1001589 2 Track Idler Front 10...

Page 214: ...5b 3 4a 4b 4c 4d 4e 4f 4g 45 1a 2 5a 6 7 8 9 10 11 12 13 13 13 15 16 17 16 18 22 23 24 25 26 27 28 29 30 14 20 19 21 35 36 37 38 39 40 41 38 42 42 43 44 Figure 7 1 Drive Assembly Poly Pads Cast Steel...

Page 215: ...04 NWO FG 2 Elbow Adapter 45 4 ORFS 4 O Ring 37 FS2700 12 12 4 Bulkhead Union Adapter 12 ORFS 12 ORFS 38 FS0306 12 5 Bulkhead Lock Nut 12 ORFS 39 FS2704 04 04 04 FG 1 Run Tee Bulkhead Adapter 04 ORFS...

Page 216: ...Drive Assembly Continuous Rubber 1 of 2 10 11 12 1b 1a 2 3a 3b 4 5 6 7 8 9 13 14 14 14 13 15 16 17 16 18 19 20 21 34 22 19 25 24 23 24 26 27 28 19 29 30 30 31 32 33 35 36 37 38 39 36 40 40 41 42 Illus...

Page 217: ...8 6 Track Roller B 1 Inner Flange 15 100 M12 1 75 60 8 8F 16 CSHH M12x1 75 x 60mm C8 8 FT 16 302 9 A R Washer Lock 9 16 17 100 M12 1 75 50 8 8F A R CSHH M12x1 75 x 50mm C8 8 FT 18 100 M16 2 35 8 8F A...

Page 218: ...Drive Assembly Continuous Rubber 2 of 2 10 11 12 1b 1a 2 3a 3b 4 5 6 7 8 9 13 14 14 14 13 15 16 17 16 18 19 20 21 34 22 19 25 24 23 24 26 27 28 19 29 30 30 31 32 33 35 36 37 38 39 36 40 40 41 42 Illus...

Page 219: ...head Lock Nut 12 ORFS 37 FS2704 04 04 04 FG 1 Run Tee Bulkhead Adapter 04 ORFS x3 38 FS0306 04 1 Bulkhead Lock Nut 4 ORFS 39 FS2704 12 12 12 FG 1 Run Tee Bulkhead Adapter 12 ORFS x3 40 FS2406 12 10 3...

Page 220: ...PUSH BAR ASSEMBLY Figure 7 3 Push Bar Assembly 12 13 11 14 15 16 1 2 2 3 3 4 3 3 5 6 7 8 7 8 7 9 10 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 14...

Page 221: ...REF 980032 2 Pushbar Roller Assembly Includes Items 3 5 6 5 980033 1 2 Push Roller Tube 6 980034 2 Pushbar Roller Shaft 7 100 8 13 24 5 16 CSHH 1 2 13 x 1 50 GR5 8 1017118 4 Washer 50 ID x 2 00 OD 9...

Page 222: ...1 OF 2 Figure 7 4 Conveyor Assembly 1 of 2 1 2 3 4 5 6 4 5 6 7 7 8 9 10 11 12 13 14 16 15 17 18 19 20 21 22 23 19 20 21 24 10 25 29 26 30 31 32 33 27 28 32 35 34 Illustrated Parts List LeeBoy 8510E Co...

Page 223: ...6 16 12 F 5 CSFHS 3 8 16 x 75 FT 19 802112SRV 1 Guard Clamp 20 100 9 12 24 5F 2 CSHH 9 16 12 x 1 50 GR5 FT 21 302 9 2 Washer Lock 9 16 22 840162 1 Conveyor Center Rear Rubber 23 802114 1 Conveyor Cen...

Page 224: ...MBLY 2 OF 2 Figure 7 5 Conveyor Assembly 2 of 2 1 2 3 4 5 1 6 7 5 8 9 10 10 11a 12 13 13 14 15 16 12 11b Clean Out Bar 2 Per Assembly 1 Every 6th Flight Bar Illustrated Parts List LeeBoy 8510E Conveyo...

Page 225: ...2 Conveyor Bumper 9 200 6 16 5 2 Nut Hex 3 8 16 GR5 10 1016941SRV 2 Conveyor Chain Assembly w Clean Out Bars 11a 851118A 20 Conveyor Flight Chain Bar 11b 1014959 4 Conveyor Flight Clean Out Bar 2 Per...

Page 226: ...F 2 Figure 7 6 Conveyor Drive Paddle Assembly 1 of 2 35 36 39 38 41 42 43 34 30 31 32 33 27 37 28 29 18 19 20 21 22 23 24 25 26 3 4 5 6 8 5 11 12 10 1 2 9 7 13 15 16 17 14 33 40 Illustrated Parts List...

Page 227: ...10 Washer Lock 3 8 17 300 6 6 Washer Flat SAE 3 8 18 851120 2 Conveyor Drive Motor Sprocket 19 100 4 20 16 5F 2 CSHH 1 4 20 x 1 00 GR5 FT 20 302 4 2 Washer Lock 1 4 21 308 4 16 2 Washer Flat Fender 1...

Page 228: ...ssembly 2 of 2 CONVEYOR DRIVE PADDLE ASSEMBLY 2 OF 2 35 36 39 38 41 42 43 34 30 31 32 33 27 37 28 29 18 19 20 21 22 23 24 25 26 3 4 5 6 8 5 11 12 10 1 2 9 7 13 15 16 17 14 33 40 Illustrated Parts List...

Page 229: ...r Cutoff Assembly Right Includes 16 32 33 39 41 39 1016525 1 Conveyor Cutoff Hinge Weldment Right 40 1016526 1 Conveyor Cutoff Flap Weldment Right 41 1015298 1 Conveyor Flap Hinge Pin Right 42 100 8 1...

Page 230: ...er Wings HOPPER WINGS 34 12 13 14 15 15 12 16 17 18 19 22 23 20 21 22 23 19 18 24 30 31 32 25 26 27 17 29 10 11 28 33 3 3 4 4 5 6 7 9 10 11 8 8 1 2 38 37 36 35 Illustrated Parts List LeeBoy 8510E Conv...

Page 231: ...x 1 00 18 985057 2 Front Lip Rubber Outer 19 985062 2 Side Strip Flashing 20 985058 1 Front Lip Rubber Center 21 985063 1 Center Flashing 22 100 7 20 32 5F 10 CSHH 7 16 20 x 2 00 GR5 FT 23 300 7 10 W...

Page 232: ...12 13a 11 17 20 19 18 19 20 21 22 23 25 26 27 24a 28 29 30 31 3 33 34 35 36 32L 37 29 38 39L 40 41 42 43 44 45 40 46 5 16 3 2 47 3 48 49 50 51 52 53 54 55 1 2 3 4 5 6 7 8 9 56 3 16 56 3 16 47 3 16 47...

Page 233: ...er Mounting Shaft 15 100 8 13 32 5 6 CSHH 1 2 13 x 2 00 GR5 16 300 8 A R Washer Flat SAE 1 2 17 1016517 1 Cut Off Weldment Left 18 1016518 1 Cut Off Weldment Right 19 1007064 2 Cut Off Hinge Bar 20 40...

Page 234: ...12 13a 11 17 20 19 18 19 20 21 22 23 25 26 27 24a 28 29 30 31 3 33 34 35 36 32L 37 29 38 39L 40 41 42 43 44 45 40 46 5 16 3 2 47 3 48 49 50 51 52 53 54 55 1 2 3 4 5 6 7 8 9 56 3 16 56 3 16 47 3 16 47...

Page 235: ...41 45 41 851645 2 Auger Shaft Collar 42 1017379 4 Set Screw 3 8 16 x 75 Knurl Cup Point 43 810070 2 Bushing 2 00 ID x 2 50 OD x 2 50 44 1019053 01 2 Auger End Mount Long 45 29A 02 2 Grease Fitting 1 8...

Page 236: ...FUEL TANK ASSEMBLY 1 2 2 3 3 4 5 6 7 9 8 10 11 12 13 11 12 13 Figure 7 9 Fuel Tank Assembly Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 30...

Page 237: ...0 24 8F 5 PHMS Cross 10 24 x 5 FT 6 140030FL 1 Cap Fuel Tank Lockable 7 140030FN 1 Filler Neck Hydraulic Oil Fuel Cap 8 140030GK 1 Strainer Gasket Kit 9 116 10 16 6 Self Drilling Screw Hex Washer Head...

Page 238: ...SSEMBLY ELECTRIC SCREED HEAT 1 21 22 23 2 3 2 4 4 5 6 7 8 9 10 8 11 12 13 14 15 21 22 23 16 17 18 19 20 Figure 7 10 Upper Hydraulic Tank Assembly Electric Screed Heat Illustrated Parts List LeeBoy 851...

Page 239: ...r Run Tee 8 ORFS 8 O Ring 8 ORFS 10 1010402 1 Sender Temperature Hydraulic Oil 100 250 F 11 FS6801 12 12 NWO FG 1 Adapter Elbow 90 12 ORFS 12 O Ring 12 FS6400 10 12 O 1 Adapter Straight 10 ORFS 12 O R...

Page 240: ...ASSEMBLY PROPANE SCREED HEAT Figure 7 11 Upper Hydraulic Tank Assembly Propane Screed Heat 1 20 21 22 2 2 3 3 5 6 7 8 9 7 10 11 12 13 14 20 21 22 15 16 17 18 19 4 Illustrated Parts List LeeBoy 8510E...

Page 241: ...O Ring 8 ORFS 9 1010402 1 Sender Termperature Hydraulic Oil 100 250 F 10 FS6801 12 12 NWO FG 1 Adapter Elbow 90 12 ORFS 12 O Ring 11 6408 10 O 1 Plug Adapter O Ring 10 12 1014643 1 Sensor Level Hydrau...

Page 242: ...LOWER HYDRAULIC TANK ASSEMBLY Figure 7 12 Lower Hydraulic Tank Assembly 1 2 3 4 5 6 7 8 9 10 11 4 16 17 18 14 13 15 12 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 36...

Page 243: ...ifold Track Tensioner N S 8 6407 8 8 NWO 1 Adapter Union 8 O Ring 8 O Ring 9 FS6802 08 08 NWO FG 1 Adapter Elbow 45 8 ORFS 8 O Ring 10 FS6801 06 08 NWO FG 1 Adapter Elbow 90 6 ORFS 8 O Ring 11 FS6400...

Page 244: ...Figure 7 13 Hydraulic Test Ports HYDRAULIC TEST PORTS 1 2 3 4 5 6 7 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 38...

Page 245: ...Test Port Label 4 100 5 18 12 5F 4 CSHH 5 16 18 x 75 GR5 FT 5 302 5 4 Washer Lock 5 16 6 300 5 4 Washer Flat SAE 5 16 REF 1013588 48 3 SMS Test Hose Assembly w 4 Female JIC 48 Not Shown REF 1013588 9...

Page 246: ...ENGINE ASSEMBLY RADIATOR Figure 7 14 Engine Assembly Radiator 1 2 3 4 5 6 3 4 7 8 9 10 11 12 10 13 14 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 40...

Page 247: ...FG 1 Swivel Run Tee Adapter 12 ORFS 12 ORFS 12 ORFS 6 FS2406 12 10 1 Straight Reducer Adapter 12 FFORX 10 ORFS 7 1005365 23 1 Radiator Fan Guard 8 1009384 12 1 Lower Radiator Mount 9 1009384 18 1 Rad...

Page 248: ...ENGINE ASSEMBLY INTAKE EXHAUST Figure 7 15 Engine Assembly Intake Exhaust 1 2 3 2 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 42...

Page 249: ...g Elbow 90 8 1016249 28 1 Hose Clamp 9 1009253 31 1 Alternator Bracket 10 1009253 21 1 Alternator 11 1009253 20 1 Fan Belt 12 1016478 01 1 Radiator Fan 13 986537 17 1 Front Engine Mount Left 14 986537...

Page 250: ...ENGINE ASSEMBLY COMPONENTS 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Figure 7 16 Engine Assembly Components Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 44...

Page 251: ...ECU Mounting Bracket 10 1010471 1 Fuel Pump with Filter 11 1009253 19 1 Fuel Water Separator Filter 12 1009253 18 1 Fuel Filter 13 1016249 08 1 Fuel Filter Mount 14 1016249 07 1 Fuel Pump Filters Mou...

Page 252: ...ENGINE ASSEMBLY FUSE RELAY BOX Figure 7 17 Engine Assembly Fuse Relay Box 1 5 2 3 4 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 46...

Page 253: ...REF 1011049 39 1 Engine Fuse Block Kubota T4F 1 1009253 41 5 Power Block Relay 2 1017776 20 1 ATM Blade Fuse 20A 3 1017776 05 5 ATM Blade Fuse 5A 4 1017776 30 2 ATM Blade Fuse 30A 5 1009253 45 1 Fuse...

Page 254: ...ENGINE ASSEMBLY PUMPS 1 2 3 4 5 6 7 8 9 9 9 10 11 12 16 13 14 15 17 20 18 19 21 22 23 24 3 Figure 7 18 Engine Assembly Pumps Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 48...

Page 255: ...Pump Not Shown 986519 09 A R Valve Stem Kit H1 Pump Not Shown 986519 10 A R Gasket Screws H1 Pump Not Shown 9 6801 4 6 NWO 3 Elbow Adapter 90 4 JIC 8 O Ring 10 FS6801 12 12 NWO FG 1 Elbow Adapter 90 1...

Page 256: ...Figure 7 19 Generator GENERATOR 1 3 6 7 8 9 10 11 12 13 14 15 12 16 13 17 2 18 19 21 21 4 5 20 22 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 50...

Page 257: ...unt 10 3400DI 1 Water Tight Connector 3 4 x 3 4 MPT 11 38965 1 Conduit Lock Nut 3 4 NPT 12 100 6 16 20 5 3 CSHH 3 8 16 x 1 25 GR5 13 302 6 3 Washer Lock 3 8 14 301 6 1 Washer Flat USS 3 8 15 201 6 16...

Page 258: ...HYDRAULIC OIL COOLER Figure 7 20 Hydraulic Oil Cooler 1 2 3 4 5 6 7 8 9 10 11 12 10 11 12 13 14 15 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 52...

Page 259: ...12 16 12 NWO FG 1 Run Tee Adapter 12 ORFS 16 O Ring 12 ORFS 6 FS6801 16 16 NWO FG 1 Elbow Adapter 90 16 ORFS 16 O Ring 7 100 5 18 16 5F 4 CSHH 5 16 18 x 1 00 GR5 FT 8 302 5 4 Washer Lock 5 16 9 300 5...

Page 260: ...AULIC MANIFOLD LOWER 1 1 2 3 4 5 6 7 8 9 10 11 12 9 10 10 13 14 15 16 17 18 19 16 17 18 19 20 21 17 22 23 24 24 Figure 7 21 Hydraulic Manifold Lower Illustrated Parts List LeeBoy 8510E Conveyor Paver...

Page 261: ...9 FS6400 10 08 O 2 Straight Adapter 10 ORFS 8 O Ring 10 FS6500 10 10 FG 3 Swivel Elbow Adapter 90 10 ORFS 10 ORFS 11 FS6400 06 06 O 4 Straight Adapter 6 ORFS 6 O Ring 12 FS6400 08 08 O 4 Straight Ada...

Page 262: ...Figure 7 22 Hydraulic Cylinders HYDRAULIC CYLINDERS 13 17 15 16 11 12 12 10 1 2 2 4 5 3 4 5 7 6 7 6 1 2 1 8 9 10 4 5 4 5 14 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 56...

Page 263: ...ters Includes Items 8 10 8 1016711 1 Conveyor Lift Cylinder 3 00 x 9 00 9 FS6802 06 06 NWO FG 1 Elbow Adapter 45 6 ORFS 6 O Ring 10 FS6801 06 06 NWO FG 3 Elbow Adapter 90 6 ORFS 6 O Ring REF 1019176 1...

Page 264: ...6 6 8 11 12 13 13 12 10 9 10 17 16 25 14 15 16 14 15 16 14 15 16 3 17 15 16 17 15 16 18 19 20 21 22 23 24 7 17 15 16 28 29 18 19 20 21 17 15 16 26 27 Figure 7 23 Hoods and Covers Left Illustrated Part...

Page 265: ...H 5 16 18 x 1 00 GR5 15 302 5 A R Washer Lock 5 16 16 301 5 A R Washer Flat USS 5 16 17 100 5 18 12 5F A R CSHH 5 16 18 x 75 GR5 FT 18 100 8 13 24 5 4 CSHH 1 2 13 x 1 50 GR5 19 300 8 8 Washer Flat SAE...

Page 266: ...HOODS AND COVERS RIGHT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 14 15 16 14 15 13 14 15 Figure 7 24 Hoods and Covers Right Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 60...

Page 267: ...016435 1 Edge Trim 7 1016438 1 Edge Trim Lower 8 1016431 1 Access Door Right 9 980460 1 Lever Latch REF 35560 A R Replacement Key 10 100 6 16 12 5F 2 CSHH 3 8 16 x 75 GR5 FT 11 302 6 2 Washer Lock 3 8...

Page 268: ...re switch Bleeder Valve Screw Raise the screed all the way to the up position to assist with priming If the pump does not prime loosen the bleeder valve screw inside of the cut out until the pump prim...

Page 269: ...Spray Down Pump Weldment 18 1016094 1 Decal Spray Down Pump Operation 19 100 5 18 14 5F 11 CSHH 5 16 18 x 75 GR5 FT 20 302 5 11 Washer Lock 5 16 21 300 5 11 Washer Flat SAE 5 16 22 2501 6 6 3 Elbow A...

Page 270: ...MBLY THINNER 3 2 1 0 1 2 3 THICKER 856472 1 2 3 4 5 9 6 7 8 3 10 11 12 13 14 15 16 17 18 21 23 24 20 22 14 15 16 23 24 10 25 19 Figure 7 26 Tow Point Assembly Illustrated Parts List LeeBoy 8510E Conve...

Page 271: ...t 13 851209 2 Screed Pull Arm Pivot Mount 1 Left 1 Right 14 100 6 16 16 5F 4 CSHH 3 8 16 x 1 00 GR5 FT 2 Left 2 Right 15 302 6 4 Washer Lock 3 8 2 Left 2 Right 16 308 6 24 4 Washer Flat Fender 3 8 x 1...

Page 272: ...39 39 40 38 42 OPEN CUT OFF LEFT CLOSE IN SIDE WINGS OUT OPEN CUT OFF RIGHT CLOSE FLOAT DOWN SCREED MUST BE IN FLOAT WHEN PAVING UP IN EXTENSION RIGHT OUT IN EXTENSION LEFT OUT 1019223 WARNING CONVEY...

Page 273: ...6 18 x 3 00 GR5 19 1019222 1 Low Deck Manual Valve Brace Plate 20 100 6 16 24 5 2 CSHH 3 8 16 x 1 50 GR5 21 204 6 16 5 3 Nut Lock Stover 3 8 16 GR5 22 100 6 16 16 5F 1 CSHH 3 8 16 x 1 00 GR5 FT 23 101...

Page 274: ...39 39 40 38 42 OPEN CUT OFF LEFT CLOSE IN SIDE WINGS OUT OPEN CUT OFF RIGHT CLOSE FLOAT DOWN SCREED MUST BE IN FLOAT WHEN PAVING UP IN EXTENSION RIGHT OUT IN EXTENSION LEFT OUT 1019223 WARNING CONVEY...

Page 275: ...10054 6 Valve Section 39 1017901FLS 1 Electronic Valve Float Section 40 910056 1 Outlet Cover V 20 41 1019223 1 Decal Manual Controls Left 42 350050 5 Clevis 1 4 28 43 920136 5 Push Pull Cable 136 3 S...

Page 276: ...LOSE IN SIDE WINGS OUT IN EXTENSION RIGHT OUT OPEN CUT OFF LEFT CLOSE FLOAT DOWN SCREED MUST BE IN FLOAT WHEN PAVING UP 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 16 15 Figure 7 28 Low Deck Controls Right Ill...

Page 277: ...1 Control Handle Pivot Rod 6 350050 5 Clevis 1 4 28 7 100 6 24 16 5F 2 CSHH 3 8 24 x 1 00 GR5 FT 8 302 6 2 Washer Lock 3 8 9 300 6 2 Washer Flat SAE 3 8 10 100 5 18 16 5 4 CSHH 5 16 18 x 1 00 GR5 11...

Page 278: ...XTENSION RIGHT OUT IN EXTENSION LEFT OUT 1019223 WARNING CONVEYOR RAISE LOWER ALWAYS FOLD HOPPER SIDEWINGS OUT BEFORE RAISING THE CONVEYOR 41 34 40 38 38 38 38 38 38 39 37 1 2 3 4 5 6 7 9 8 9 10 11 12...

Page 279: ...1 Low Deck Radiator Duct Brace 19 1019381 1 High Deck Manual Valve Brace 20 100 6 16 16 5F 6 CSHH 3 8 16 x 1 00 GR5 FT 21 100 8 13 20 5F 10 CSHH 1 2 13 x 1 25 GR5 FT 22 204 8 13 5 2 Nut Lock Stover 1...

Page 280: ...XTENSION RIGHT OUT IN EXTENSION LEFT OUT 1019223 WARNING CONVEYOR RAISE LOWER ALWAYS FOLD HOPPER SIDEWINGS OUT BEFORE RAISING THE CONVEYOR 41 34 40 38 38 38 38 38 38 39 37 1 2 3 4 5 6 7 9 8 9 10 11 12...

Page 281: ...350050 7 Clevis 1 4 28 42 920136 5 Push Pull Cable 136 x 3 Sroke Not All Shown 43 1018562 1 Lower Control Assembly Includes Items 5 6 45 48 44 1018563 1 Lower Control Weldment 45 1018568 1 Lower Contr...

Page 282: ...UT OFF RIGHT CLOSE IN SIDE WINGS OUT IN EXTENSION RIGHT OUT OPEN CUT OFF LEFT CLOSE FLOAT DOWN SCREED MUST BE IN FLOAT WHEN PAVING UP 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 16 8 9 15 Figure 7 30 High Deck...

Page 283: ...00 6 9 Washer Flat SAE 3 8 10 100 5 18 16 5 4 CSHH 5 16 18 x 1 00 GR5 FT 11 302 5 4 Washer Lock 5 16 12 300 5 4 Washer Flat SAE 5 16 13 126 5 16 12 7 Set Screw Hex Socket Oval 5 16 18 x 75 14 200 5 18...

Page 284: ...CONTROL VALVE DETAILS 8 8 8 9 10 14 15 2 1 3 3 3 3 3 3 4 5 6 7 11 12 13 Figure 7 31 Control Valve Details Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 78...

Page 285: ...910058 A R Valve Lever Mounting Bracket 7 141060 A R Valve Spool End Clevis 8 910062 A R Valve Section Seal Kit 9 910059 A R Valve Spool Seal Kit 10 141020 A R Anit Cavitation Valve Plug 11 141050 1 F...

Page 286: ...JOYSTICK CONTROLS LEFT FORWARD LEFT REVERSE RIGHT FORWARD RIGHT REVERSE RUN STOP 986539 N N 1 2 3 4 6 6 7 8 9 10 5 Figure 7 32 Joystick Controls Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 80...

Page 287: ...nt Right 3 1002546SRV 1 Cup Holder Left 4 1002547SRV 1 Cup Holder Right 5 490010 2 Hand Grip 6 1016272SRV 2 Dual Joystick Control Box 7 100 4 20 16 5F 8 CSHH 1 4 20 x 1 00 GR5 FT 8 300 4 16 Washer Fla...

Page 288: ...CONTROL BOX SLIDE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 11 13 12 11 10 13 14 15 16 17 18 19 20 21 Figure 7 33 Control Box Slide Assembly Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 82...

Page 289: ...ster 7 1014898 2 Grab Handle 8 490010 2 Hand Grip 9 100 6 24 32 5 2 CSHH 3 8 24 x 2 00 GR5 10 302 6 6 Washer Lock 3 8 11 300 6 16 Washer Flat SAE 3 8 12 100 6 16 16 5F 10 CSHH 3 8 16 x 1 00 GR5 FT 13...

Page 290: ...1 2 4 5 6 7 3 8 8 12 13 9 9 8 8 11 10 14 15 16 17 18 22 19 20 21 23 24 25 1019128 PROPEL PLUS 1 10A VIBRATOR RELAY 25A EMPTY NEUTRAL RELAY 10A AUGER 10A RIGHT CONVEYOR 10A LEFT CONVEYOR 10A HORN 10A S...

Page 291: ...Plug Connector 03 Pin 17 1010657 1 Panel Mount Connector 03 Pin 18 983211 1 Wedgelock Connector W3P Deutsch 19 981916 1 Receptacle Connector 31 Pin HD34 24 31 20 981916 01 1 Connector Nut 24 Shell 21...

Page 292: ...1 2 4 5 6 7 3 8 8 12 13 9 9 8 8 11 10 14 15 16 17 18 22 19 20 21 23 24 25 1019128 PROPEL PLUS 1 10A VIBRATOR RELAY 25A EMPTY NEUTRAL RELAY 10A AUGER 10A RIGHT CONVEYOR 10A LEFT CONVEYOR 10A HORN 10A S...

Page 293: ...8805 1 Main Harness Not Shown REF 1016536 1 Lower Manifold Harness Not Shown REF 1019514 1 Hydraulic Oil Cooler Harness Not Shown REF 1016724 1 Bulkhead to Generator Harness Not Shown REF 1014667 1 Pl...

Page 294: ...SEAT ASSEMBLY DETAILS 1 2 3 4 5 6 7 8 10 9 12 11 13 4 5 16 17 18 15 14 12 Figure 7 35 Seat Assembly Details Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 88...

Page 295: ...ssembly Includes Items 14 18 REF 1013231 1 Beacon Light LED Amber Strobe 14 1018434 4 Beacon Light Mount 15 122 10 24 12F 3 PHMS Cross 10 24 x 75 FT 16 300 10 3 Washer Flat SAE 10 17 205 10 24 5 3 Nut...

Page 296: ...OPTION LEGEND LP SCREED OVERVIEW Figure 7 36 Option Legend LP Screed Overview 1 2 3 4 4 5 6 7 8 9 9 10 11 12 13 14 15 16 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 90...

Page 297: ...Cylinder Right 7 7 40 Screed Pull Arm Assembly Left 8 7 40 Screed Pull Arm Assembly Right 9 7 40 Screed Thickness Adjuster Standard 10 7 41 Screed Endgate Assembly Standard Left 11 7 42 Screed Endgat...

Page 298: ...LP SCREED FRAME Figure 7 37 Option Legend LP Screed Frame 1 2 3 4 5 6 8 7 9 9 10 11 12 13 14 15 16 17 18 19 20 21 16 17 20 22 23 24 25 26 27 26 28 27 26 28 Illustrated Parts List LeeBoy 8510E Conveyo...

Page 299: ...1 1 Goup Manual Crown Includes Items 10 14 10 870182 1 Crown Valley Assembly Rear 11 870172 1 Crown Valley Assembly Front 12 870190 1 Roller Chain 40 x 52 Pitch 13 100 10 11 32 5 4 CSHH 5 8 11 x 2 00...

Page 300: ...OPTION LEGEND LP SCREED EXTENSIONS Figure 7 38 Option Legend LP Screed Extensions 1 2 3 4 5 8 6 7 9 10 11 12 13 14 15 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 94...

Page 301: ...Cover Assembly Single Adjust 1 Per Assembly 6 100 6 24 16 5F 20 CSHH 3 8 24 x 1 00 GR5 FT 10 Per Assembly 7 302 6 20 Washer Lock 3 8 10 Per Assembly 8 854447SRV 2 Shaft 688 x 43 50 1 Per Assembly 9 1...

Page 302: ...LEGEND LP SCREED HEATER ASSEMBLY Figure 7 39 Option Legend LP Screed Heater Assembly 1 3 4 2 5 6 7 8 9 5 6 7 8 9 7 7 7 10 10 11 12 13 13 14 14 15 15 15 Illustrated Parts List LeeBoy 8510E Conveyor Pav...

Page 303: ...16 18 LH LP Gas 5 1008654SRV 2 Burner Wand Assembly ST4PQV 6 851183 2 Quick Disconnect 1 4 Male 7 982504 2 Burner Wand Assembly ST5 Igniter 8 230240 2 Hose Clamp 28 2 1 8 9 1008653SRV 1 Burner Wand A...

Page 304: ...OPTION LEGEND SCREED SLIDE PLATES Figure 7 40 Option Legend Screed Slide Plates 1 2 3 4 3 4 3 4 3 4 5 5 6 7 6 7 6 7 6 7 1 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 98...

Page 305: ...2 Slide Assembly with Fiber Bushings Includes Items 3 4 3 988588 8 Fiber Bushing 4 Per Assembly 4 851256 8 Snap Ring 4 Per Assembly 5 988601 4 Screed Extension Shaft Chrome 2 Per Assembly 6 100 8 20 2...

Page 306: ...22 23 4 19 24 1018927 E STOP HORN LEFT AUGER LEFT BERM LEFT AUGER AUTO OFF MANUAL LEFT TOW 1018927 E STOP HORN LEFT AUGER LEFT BERM LEFT AUGER AUTO OFF MANUAL LEFT TOW 34 35 36 27 30 31 32 37 33 28 29...

Page 307: ...s Items 17 23 4 17 851370SRV 2 Flight Screw Assembly 18 870030 A R Bearing Mount Included With Item 17 19 855582SRV 2 Flight Screw Depth Rod Assembly 20 100 8 13 32 5 4 CSHH 1 2 13 x 2 00 GR5 21 302 8...

Page 308: ...OPTION LEGEND SCREED ENDGATE LEFT Figure 7 42 Option Legend Screed Endgate Left 13 14 15 16 1 2 3 3 4 5 6 7 8 9 10 11 12 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 102...

Page 309: ...UNC 2B 6 890081SRV 1 Jointer Assembly Tilt Screw 7 890070 1 Tilt Screw Swivel Nut 8 300 7 1 Washer Flat SAE 7 16 9 982963SRV 1 End Gate Wear Plate 10 100 8 13 12 5F 3 CSHH 1 2 13 x 75 GR5 FT 11 302 8...

Page 310: ...OPTION LEGEND SCREED ENDGATE RIGHT Figure 7 43 Option Legend Screed Endgate Right 13 14 15 16 1 2 3 3 4 5 6 7 8 9 10 11 12 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 104...

Page 311: ...9 UNC 2B 6 890081SRV 1 Jointer Assembly Tilt Screw 7 890070 1 Tilt Screw Swivel Nut 8 300 7 1 Washer Flat SAE 7 16 9 982963SRV 1 End Gate Wear Plate 10 100 8 13 12 5F 3 CSHH 1 2 13 x 75 GR5 FT 11 302...

Page 312: ...ND LP SCREED DETAILS Figure 7 44 Option Legend LP Screed Details 19 20 21 22 24 17 23 24 17 25 18 1 2 5 3 4 6 7 8 9 10 17 10 11 12 16 13 14 15 26 27 29 28 Illustrated Parts List LeeBoy 8510E Conveyor...

Page 313: ...00 4 16 Washer Flat SAE 1 4 15 204 4 20 5 8 Nut Lock Stover 1 4 20 GR5 16 1018801 2 Electric Vibrator Mounting Plate 17 204 8 13 5 14 Nut Lock Stover 1 2 13 GR5 18 1016995 1 Group Grip Strut Walkboard...

Page 314: ...OPTION LEGEND SCREED OVERVIEW Figure 7 45 Option Legend Electric Screed Overview 1 2 3 4 4 5 6 7 8 9 9 10 11 12 13 14 15 16 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 108...

Page 315: ...r Right 7 7 40 Screed Pull Arm Assembly Left 8 7 40 Screed Pull Arm Assembly Right 9 7 40 Screed Thickness Adjuster Standard 10 7 41 Screed Endgate Assembly Standard Left 11 7 42 Screed Endgate Assemb...

Page 316: ...Figure 7 46 Option Legend Screed Frame 33 1 2 3 4 5 7 8 5 6 9 9 13 10 11 12 14 15 16 5 6 15 17 18 19 20 21 22 24 23 25 25 26 27 28 29 30 31 32 34 35 35 36 32 37 36 32 37 Illustrated Parts List LeeBoy...

Page 317: ...ements Cover 19 100 5 18 12 5F 4 CSHH 5 16 18 x 75 GR5 FT 20 302 5 4 Washer Lock 5 16 21 300 5 4 Washer Flat SAE 5 16 REF 1018709 1 Hydraulic Cylinder Assembly Left Includes Items 22 23 22 851191 1 Hy...

Page 318: ...OPTION LEGEND SCREED EXTENSIONS Figure 7 47 Option Legend Screed Extensions 10 1 2 3 4 5 6 8 9 8 9 18 7 11 12 13 14 15 16 17 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 112...

Page 319: ...mbly 7 985120 2 Bar 25 x 1 50 x 36 00 1 Per Assembly 8 100 6 24 16 8F 44 CSHH 3 8 24 x 1 00 GR8 FT 22 Per Assembly 9 302 6 44 Washer Lock 3 8 22 Per Assembly 10 854447SRV 2 Shaft 688 x 43 50 1 Per Ass...

Page 320: ...ND SCREED DETAILS Figure 7 48 Option Legend Screed Details 1 2 5 3 4 6 8 7 9 10 11 12 22 21 23 24 25 27 20 26 27 20 28 13 20 14 15 19 16 17 18 29 30 32 31 Illustrated Parts List LeeBoy 8510E Conveyor...

Page 321: ...es Items 16 18 16 100 4 20 24 5 8 CSHH 1 4 20 x 1 50 GR5 17 300 4 16 Washer Flat SAE 1 4 18 204 4 20 5 8 Nut Lock Stover 1 4 20 GR5 19 1018801 2 Electric Vibrator Mounting Plate 20 204 8 13 5 14 Nut L...

Page 322: ...igure 7 49 Option 10kW Screed Control Assembly 1011180 LEFT ENDGATE HEAT RIGHT ENDGATE HEAT 1 9 4 2 2 10 3 8 6 6 7 7 2 2 12 13 2 14 3 10 2 18 17 16 9 6 7 7 6 19 20 21 5 5 11 5 5 15 Illustrated Parts L...

Page 323: ...Plastic Hole Plug 875 Flush Mount 9 1016892 1 Circuit Breaker Boot 10 31983 1 Red Light 11 985687 1 Amphenol Connector 06 Pin Male 12 988230 1 Time Delay Relay ON 10A 13 985142 1 Electric Timer 06 60...

Page 324: ...HD SCREED OVERVIEW NON SLOPING Figure 7 50 HD Screed Overview Non Sloping 1 2 3 4 5 6 7 8 9 11 12 14b 15 16 14a 10 10 18 17 13 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 118...

Page 325: ...ly 6 Function Left 9 7 55 HD Screed Pull Arm Assembly 6 Function Right 10 7 56 HD Screed Thickness Adjuster Standard 11 7 57 HD Screed Endgate Assembly Standard Left 12 7 57 HD Screed Endgate Assembly...

Page 326: ...eed Frame Assembly 1 of 2 FOR USE ON BERM SCREED ONLY 14 15 17 18 19 20 21 8a 16 25 1 3 4 5 6 7a 11a 12 13 15 16 2 26 26 27 22 20 28 21 29 30 22 21 23 24 7b 8b 11b 11b 9b 9b 10 10 9a 9a 12 11a Illustr...

Page 327: ...nly 11b 1018243 2 L Shape Extension Slide Rail Bottom HD Berm Screed Only 12 1017612 2 L Shape Extension Slide Rail Top 13 1006405 1 Upper Screed Cover Left 14 1006406 1 Upper Screed Cover Right 15 85...

Page 328: ...SCREED FRAME ASSEMBLY 2 OF 2 Figure 7 52 HD Screed Frame Assembly 2 of 2 1 2 3 3 4 4 5 6 7 8 7 8 7 9 10 14 15a 13 15a 12 16 17 18 19 15b 15b 11 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 12...

Page 329: ...6 S Style Element Hold Down Bar 11 1016481 1 S Style Element End Cover Right 12 1016483 1 S Style Element End Cover Left 13 981710L 1 Hydraulic Cylinder 2 00 x 2 00 x 42 00 x 1 25 Rod 14 981710R 1 Hyd...

Page 330: ...EFT Figure 7 53 HD Screed Extension Assembly Left 1 2 26 27 6 28 29 30 31 3 3 34 32 33 5 6 7 6 8 9 10 4 14 15 6 19 16 17 18 36 37 38 35 20 21 22 23 15 8 24 25 21 22 11 12 13 Illustrated Parts List Lee...

Page 331: ...75L 5 8 11 17 300 12 1 Washer Flat SAE 3 4 18 200 10 11 5 1 Nut Hex 5 8 11 GR5 19 1006401 1 AOA Adjuster Assembly 20 1006398 1 Extension Access Cover Plate 21 100 5 18 16 5F 10 CSHH 5 16 18 x 1 00 GR5...

Page 332: ...GHT Figure 7 54 HD Screed Extension Assembly Right 1 2 26 27 6 28 29 30 31 3 3 34 32 33 5 6 7 6 8 9 10 4 14 15 6 19 16 17 18 36 37 38 35 20 21 22 23 15 8 24 25 21 22 11 12 13 Illustrated Parts List Le...

Page 333: ...28 5 8x11 1 Shoulder Bolt 3 4 x 1 75L 5 8 11 17 300 12 1 Washer Flat SAE 3 4 18 200 10 11 5 1 Nut Hex 5 8 11 GR5 19 1006401 1 AOA Adjuster Assembly 20 1006398 1 Extension Access Cover Plate 21 100 5...

Page 334: ...HD SCREED SLIDE PLATE ASSEMBLY Figure 7 55 HD Screed Slide Plate Assembly 1 1 2 3 4 3 4 3 4 4 3 5 5 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 128...

Page 335: ...o Shaft Assembly 1 Per Assembly 3 1006417 8 Fiber Bushing 2 00 ID x 2 25 OD 4 Per Assembly 4 980380 8 Spiral Internal Spring 2 00 ID Shaft 4 Per Assembly 5 1006415 4 HD Chromed Screed Extension Shaft...

Page 336: ...12 13 8 9 10 14 15 16 17 1018927 E STOP HORN LEFT AUGER LEFT BERM LEFT AUGER AUTO OFF MANUAL LEFT TOW 1018926 E STOP HORN RIGHT AUGER RIGHT BERM RIGHT AUGER AUTO OFF MANUAL RIGHT TOW 16 17 18 24 23 2...

Page 337: ...100 4 20 12 5F 8 CSHH 1 4 20 x 75 GR5 FT 15 204 4 20 5 8 Nut Lock Stover 1 4 20 GR5 16 1018750 1 Screed Control Box Left Includes Items 18 28 17 1018749 1 Screed Control Box Right Includes Items 18 2...

Page 338: ...HD SCREED THICKNESS ADJUSTER STANDARD Figure 7 57 HD Screed Thickness Adjuster Standard 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 18 19 16 20 17 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 132...

Page 339: ...5 2 Per Assembly 9 200 M12 1 75 8 8 4 Nut Hex M12x1 75 C8 8 2 Per Assembly 10 302 8 4 Washer Lock 1 2 2 Per Assembly 11 810110 4 Push Roller Bearing 1 250 2 Per Assembly 12 20931333 2 Tongued Washer 1...

Page 340: ...HD SCREED ENDGATES Figure 7 58 HD Screed Endgates 1a 2a 4 5 8 6 7 10 9 11 12 3 13 14 15 16 17 7 18 19 7 18 20 21 1b 2b 22 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 134...

Page 341: ...Tilt Screw Retainer Bar 1 Per Assembly 9 980457 2 Tilt Screw Swivel Shaft 1 Per Assembly 10 890081SRV 2 Tilt Screw 1 Per Assembly 11 855579 2 CR Shaft 1 00 x 4 50 1 Per Assembly 12 1011235 2 Endgate A...

Page 342: ...CREED VIBRATORS AND WALKBOARDS Figure 7 59 HD Screed Vibrators and Walkboards 1 8 2 3 7 4 5 6 9 16 10 12 13 14 15 12 11 12 NOT TO SCALE 17 18 20 19 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7...

Page 343: ...016995 Group Grip Strut Walkboard Includes 18 22 10 1016463SRV 1 Grip Strut Weldment Left 11 1016462SRV 1 Grip Strut Weldment Right 12 985163 4 Walkboard Hinge Plate 13 100 8 13 20 5F 4 CSHH 1 2 13 x...

Page 344: ...TRUS TANK LOW DECK HIGH DECK Figure 7 60 HD Screed Citrus Tank Low Deck High Deck 1 14 12 13 11 10 3 4 5 6 15 16 7 8 9 2 14 12 13 11 10 3 4 5 6 15 16 7 8 9 Illustrated Parts List LeeBoy 8510E Conveyor...

Page 345: ...sket Kit 6 116 12 12 6 Screw Self Drilling HWH 12 x 75 7 100 10 11 64 5 2 CSHH 5 8 11 x 4 00 GR5 8 300 10 4 Washer Flat SAE 5 8 9 204 10 11 5 2 Nut Lock Stover 5 8 11 GR5 10 981941 1 Flow Control 1 2...

Page 346: ...OPTION HD BERM SCREED OVERVIEW Figure 7 61 Option HD Berm Screed Overview 1 4 5 6 7 8 9 11 12 17 15 16 14 10 10 18 2 3 19 13 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 140...

Page 347: ...6 Function Left 9 7 55 HD Screed Pull Arm Assembly 6 Function Right 10 7 56 HD Screed Thickness Adjuster Standard 11 7 57 HD Screed Endgate Assembly Standard Left 12 7 57 HD Screed Endgate Assembly S...

Page 348: ...0 3 11 11 12 13 14 15 7 16 17 18 19 20 21 7 16 22 23 24 21 26 16 6 7 25 27 28 29 6 7 30 31 32 5 6 7 33 34 35 29 6 7 5 6 7 32 36 37 38 39 31 43 44 45 42 7 16 41 40 46 21 6 7 47 12 13 14 48 45 46 49 50...

Page 349: ...rm Height Indicator Bar 19 1015362 1 Decal Berm Height Indicator 20 1015360 1 Berm Height Linkage Plate 21 100 6 16 20 5 2 CSHH 3 8 16 x 1 25 GR5 22 1015349 1 Berm Hydraulic Cylinder Includes Items 23...

Page 350: ...0 3 11 11 12 13 14 15 7 16 17 18 19 20 21 7 16 22 23 24 21 26 16 6 7 25 27 28 29 6 7 30 31 32 5 6 7 33 34 35 29 6 7 5 6 7 32 36 37 38 39 31 43 44 45 42 7 16 41 40 46 21 6 7 47 12 13 14 48 45 46 49 50...

Page 351: ...ster Assembly 48 118 12 28 5 8x11 1 Shoulder Bolt 3 4 x 1 75L 5 8 11 49 1015947 1 Screed Bulkhead Union Adapter 50 1006395 1 Vertical Lift Bar 51 100 8 13 28 5 6 CSHH 1 2 13 x 1 75 GR5 52 300 8 12 Was...

Page 352: ...10 3 11 11 12 13 14 15 7 16 17 18 19 20 21 7 16 22 23 24 21 26 16 6 7 25 27 28 29 6 7 30 31 32 5 6 7 33 34 35 29 6 7 5 6 7 32 36 37 38 39 31 43 44 45 42 7 16 41 40 46 21 6 7 47 12 13 14 48 44 45 49 50...

Page 353: ...015415SRV 1 Extension Slide Weldment 18 1015361 1 Berm Height Indicator Bar 19 1015362 1 Decal Berm Height Indicator 20 1015360 1 Berm Height Linkage Plate 21 100 6 16 20 5 2 CSHH 3 8 16 x 1 25 GR5 22...

Page 354: ...10 3 11 11 12 13 14 15 7 16 17 18 19 20 21 7 16 22 23 24 21 26 16 6 7 25 27 28 29 6 7 30 31 32 5 6 7 33 34 35 29 6 7 5 6 7 32 36 37 38 39 31 43 44 45 42 7 16 41 40 46 21 6 7 47 12 13 14 48 44 45 49 50...

Page 355: ...uster Assembly 48 118 12 28 5 8x11 1 Shoulder Bolt 3 4 x 1 75L 5 8 11 49 1015947 1 Screed Bulkhead Union Adapter 50 1006395 1 Vertical Lift Bar 51 100 8 13 28 5 6 CSHH 1 2 13 x 1 75 GR5 52 300 8 12 Wa...

Page 356: ...OPTION HD BERM SCREED REMOTE ASSEMBLY Figure 7 64 Option HD Berm Screed Remote Assembly 1 2 3 4 5 5 6 7 9 8 10 11 12 12 13 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 150...

Page 357: ...Nut 1 2 5 900082 2 12V Curly Cord 6 851440 2 Toggle Switch Weather Boot 7 920283 3 2 Condulet Cover 3 4 8 920283 4 2 Condulet Box Gasket 3 4 9 851391 2 Toggle Switch SPST 2 POS 10 920283 2 2 Aluminum...

Page 358: ...10 11 13 14 15 12 16 17 18 21 18 22 23 24 27 28 29 30 31 32 33 34 35 36 37 38 33 40 39 41 42 36 43 36 44 46 47 19 20 LEFT HAND RIGHT HAND 16 25 26 45 Figure 7 65 Option HD 3 1 Depth Screws 1 of 2 Illu...

Page 359: ...er Assembly 16 100 6 16 20 5 8 CSHH 3 8 16 x 1 25 GR5 4 Per Assembly 17 302 6 6 Washer Lock 3 8 3 Per Assembly 18 300 6 10 Washer Flat SAE 3 8 5 Per Assembly 19 1015285 2 Nylon Dust Cover 1 Per Assemb...

Page 360: ...10 11 13 14 15 12 16 17 18 21 18 22 23 24 27 28 29 30 31 32 33 34 35 36 37 38 33 40 39 41 42 36 43 36 44 46 47 19 20 LEFT HAND RIGHT HAND 16 25 26 45 Figure 7 65 Option HD 3 1 Depth Screws 2 of 2 Illu...

Page 361: ...Per Assembly 41 95200879 2 Locknut 1 Per Assembly 42 1014926 2 Lower Planetary Drive Shaft 1 Per Assembly 43 21426507 2 Universal Joint 1 Per Assembly REF 20960332 A R Universal Joint Bearing As Need...

Page 362: ...HD SCREED HEATED ENDGATES Figure 7 66 Option HD Screed Heated Endgates 1a 3 2a 4 5 12 10 11 14 13 6 7 8 9 16 15 17 18 19 20 21 22 11 23 7 11 23 1a 2a Illustrated Parts List LeeBoy 8510E Conveyor Paver...

Page 363: ...10 Nut Hex 3 8 16 GR5 4 Per Assembly 8 1011155 2 Element Backup Bar 1 Per Assembly 9 1011158 2 Heating Element 500W 220V 30 1 Per Assembly 10 100 6 16 24 5F 4 CSHH 3 8 16 x 1 50 GR5 FT 2 Per Assembly...

Page 364: ...TY EDGE ENDGATES Figure 7 67 Option HD Screed Heated Safety Edge Endgates 1a 2a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 7 20 19 21 22 23 24 25 26 27 7 28 29 28 3a 1b 2b 3b 18 Illustrated Parts List LeeBoy...

Page 365: ...Cup 3 8 16 x 75 4 Per Assembly 10 200 6 16 5 8 Nut Hex 3 8 16 GR5 4 Per Assembly 11 1011155 2 Element Backup Bar 1 Per Assembly 12 1011158 2 Heating Element 500W 220V 30 1 Per Assembly 13 1011453 2 S...

Page 366: ...OPTION SCREED AUTOMATIC HEAT CONTROLLER Figure 7 68 Option Screed Automatic Heat Controller 1 2 4 3 10 9 8 11 7 8 9 5 6 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 160...

Page 367: ...Mounting Bracket Watlow 4 1017392 1 Temperature Controller Watlow PM6 5 3200DI 1 Connector Water Tight 1 2 x 1 2 MPT 6 1017746 1 Control Box Mounting Plate 7 122 4 20 8F 4 PHMS Cross 1 4 20 x 50 FT 8...

Page 368: ...n Dual Steering Wheels FORWARD REVERSE RUN STOP 1000708 02 WHEN STEERING PAVER WITH OTHER CONTROL MODULE THIS RUN STOP SWITCH MUST BE IN THE STOP POSITION CAUTION 1 1 3 4 5 6 7 5 6 7 2 2 8 Illustrated...

Page 369: ...6 2 Steering Wheel Box for Plus One 3 1002546SRV 1 Cup Holder Left 4 1002547SRV 1 Cup Holder Right 5 100 4 20 12 5F 8 CSHH 1 4 20 x 75 GR5 FT 6 302 4 8 Washer Lock 1 4 7 300 4 8 Washer Flat SAE 1 4 8...

Page 370: ...CURB ATTACHMENTS Figure 7 70 Option Curb Attachments 1 2 4 3 STEP 1 STEP 2 INSTALLATION OF CUTOFF STRIKE OFF PLATE OPTIONS ROLL UP CURB ATTACHMENT 24 Illustrated Parts List LeeBoy 8510E Conveyor Paver...

Page 371: ...860095LSRV A R Strike Off 24 Left Not Shown REF 860095RSRV A R Strike Off 24 Right Not Shown 3 851636LSRV A R Roll Up Curb Attachment 24 Left Standard 4 851636RSRV A R Roll Up Curb Attachment 24 Righ...

Page 372: ...OPTION 20 PAVER LEVELING SKI ASSEMBLY Figure 7 71 Option 20 Paver Leveling Ski Assembly 17 14 15 13 16 12 11 10 5 6 7 4 9 8 1 3 2 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 166...

Page 373: ...eve 1 16 7 1013865 2 Thimble Cable 063 8 870307 2 Hair Pin Clip Clevis Pin 9 1013870 2 Pin Position Lock 10 985190 1 Ski 20 Front 11 851243LSRV 1 Weldment Front Slide Bar Housing Left Side 12 851243RS...

Page 374: ...TION 30 40 PAVER LEVELING SKI ASSEMBLY Figure 7 72 Option 30 40 Paver Leveling Ski Assembly 10 9 13 5 11 15 16 19 18 17 21 4 14 6 7 8 2 3 1 12 20 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 1...

Page 375: ...2311 1 Weldment Rear Brace 40 Ski 11 1002302 1 Weldment Front Brace 40 Ski 12 870307 2 Hair Pin Clip Clevis Pin 13 1013870 2 Pin Position Lock 14 1002300 1 Weldment Ski Support Front Arm 40 15 851243L...

Page 376: ...32 CONTROL ASSEMBLY 1 OF 2 Figure 7 73 Option TopCon P 32 Control Assembly 1 of 2 1 2 3 4 5 6a 6b 7 8 9 10 15 14 14 16 17 18 19 17 15 16 13 20 11 12 21 22 22 Illustrated Parts List LeeBoy 8510E Conve...

Page 377: ...Temp Bail w Sleeves Assembly 17 1010499 04 2 GC 35 Sonic Tracker Cord Assembly 15 ft 18 1010499 03 1 Carrying Case 19 1010499 01 1 GC 35 Quick Reference Guide Not Shown 20 1010499 05 2 GC 35 Paver Bra...

Page 378: ...32 CONTROL ASSEMBLY 2 OF 2 Figure 7 73 Option TopCon P 32 Control Assembly 2 of 2 1 2 3 4 5 6a 6b 7 8 9 10 15 14 14 16 17 18 19 17 15 16 13 20 11 12 21 22 22 Illustrated Parts List LeeBoy 8510E Conve...

Page 379: ...embly 16 1010499 07 1 Temp Bail w Sleeves Assembly 17 1010499 04 1 GC 35 Sonic Tracker Cord Assembly 15 ft 18 1010499 03 1 Carrying Case 19 1010499 01 1 GC 35 Quick Reference Guide Not Shown 20 101049...

Page 380: ...RUCK HITCH ASSEMBLY Figure 7 74 Option Truck Hitch Assembly 1 2 3 4 4 7 8 9 10 11 12 13 5 6 12 14 15 16 17 21 22 22 23 24 26 25 26 27 28 29 18 19 20 30 Illustrated Parts List LeeBoy 8510E Conveyor Pav...

Page 381: ...8 Push Roller Bearing 1 250 13 810102 2 Push Bar Roller Assembly w Bearings Includes Item 12 14 100 8 13 20 5F 2 CSHH 1 2 13 x 1 25 GR5 FT 15 302 8 2 Washer Lock 1 2 16 855735 2 Flat Washer 500 x 2 0...

Page 382: ...S Figure 7 75 Option Umbrella and Fire Extinguishers Do not lower umbrella below this arrow Failure to comply may result in minor or moderate injury CAUTION 988207 Rev 1 1 2 3 4 5 Illustrated Parts Li...

Page 383: ...on Fire Extinguisher w Bracket 2 50 Lbs 4 982030 1 Option Fire Extinguisher w Bracket 5 Lbs REF 35828 1 Fire Extinguisher 5 Lbs 3A 40B C REF 12313 5DC 1 Mounting Bracket 5 Lbs Fire Extinguisher 5 9820...

Page 384: ...ULIC 3000 PSI 6FFSS 6FFSS 182 29 1 F387TCJCJC040404 171 HOSE ASSEMBLY HYDRAULIC 3000 PSI 4FFSS 4FFSS 171 30 1 F487STJCJ5121212 169 5 HOSE ASSEMBLY HYDRAULIC 4000 PSI 12FFSS 12FFS90M 169 5 31 1 F487STJ...

Page 385: ...E ASSEMBLY HYDRAULIC 3000 PSI 10FFSS 10FFS90M 14 1B 1 K811HTJCJ9161616 70 SG 155 67 5 UPPER TANK TO GENERATOR PUMP SUCTION 55 1 F787TCJCJ1080808 201 GEN MANIFOLD GEN PORT TO GEN MOTOR REAR 56 1 F387TC...

Page 386: ...KHEAD 83 1 F387TCJCJ1060606 87 7 SECTION REAR A PORT TO TOP RIGHT BULKHEAD Hose No Qty Part Number Description 1 1018994 Low Deck 7 Section Valve Hose Kit 18 1 F387TCJCJ7101010 87 7 SECTION OUT PORT T...

Page 387: ...ion 1 1015860 LP Hose Kit 90 1 7132TY04FJ 44 SG 060 41 HOSE ASSEMBLY HYDRAULIC 3000 PSI 4MP 4FJX 44 91 1 7132TY04FJ 23 5 HOSE ASSEMBLY HYDRAULIC LP GAS 4FJX 4FJX 23 5 92 1 7132TY04FJ 33 HOSE ASSEMBLY...

Page 388: ...FT WING Item Qty Part Number Description KIT 1 1007678 DECAL KIT SAFETY OPERATIONS 2 856443 DECAL LEEBOY ADDRESS 2 978800 DECAL REFLECTIVE TAPE 2 X12 2 983607 14 DECAL LEEBOY 9 75 X 4 2 856441 DECAL G...

Page 389: ...2 856482 CAUTION FLIGHT SCREW HANDLE 1 856484 DECAL CAUTION CROWN VALLEY ADJUSTMENT 2 1006199 DECAL KEEP RODS CLEAN Item Qty Part Number Description 2 73283 1 DECAL WARNING ENTANGLEMENT HAZARD 1 85643...

Page 390: ...CAUTION STEP 1 1007677 06 DECAL CROWN VALLEY 1 859792 DECAL WASH DOWN 1 856483 DECAL CAUTION CROWN VALLEY 2 859777 DECAL EXT WIDTH 2 1007677 02 DECAL EXTENSION ADJUSTMENTS 2 859781 04 DECAL TOOL BOX 1...

Page 391: ...NOTES 7 Illustrated Parts List LeeBoy 8510E Conveyor Paver 7 185...

Page 392: ...14584 16 7 7 Access Door Right 1016431 8 7 24 Access Door Mount Right 1016434 5 7 24 Adapter Connector 6 JIC 6 NPTF 2405 6 6 13 7 53 Adapter Connector 6 JIC 6 NPTF 2405 6 6 13 7 54 Adapter Elbow 45 16...

Page 393: ...8 7 12 Adjustable Push Roller 1016888 1 7 3 Adjustable Roller Mount Plate 1016324 2 7 3 Adjuster Mount Plate 1015356 60 7 62 Adjuster Mount Plate 1015356 60 7 63 Adjuster Screw 1006431 19 7 57 Adjust...

Page 394: ...bly w Mount 12 Left 1019051 32L 7 8 Auger Assembly w Mount 12 Right 1019052 32R 7 8 Auger Back Wear Plate 12 1016721 57 7 8 Auger Bearing 1007267 35 7 8 Auger Bearing Spacer Washer 1007323 34 7 8 Auge...

Page 395: ...3 7 19 Berm Asphalt Blocker Plate Left 1015372 36 7 62 Berm Asphalt Blocker Plate Right 1015348 36 7 63 Berm Extension Assembly Left 1015425SRV REF 7 62 Berm Extension Assembly Right 1015413SRV REF 7...

Page 396: ...04 7 7 39 Bushing 2 00 810070 22 7 74 Bushing 2 00 ID x 2 50 OD x 2 50 810070 43 7 8 C Cable Remote Assembly 984596 REF 7 73 Cable 063 851246 5 7 71 Cable 063 851246 6 7 72 Cap Adapter 10 ORFS FS304 C...

Page 397: ...50 41 7 29 Clevis 1 4 28 350050 6 7 30 Coil Cord 6S 6S 1 5 to 7 5 Ft 983050 15 7 42 Coil Cord 6S 6S 1 5 to 7 5 Ft 983050 15 7 43 Comer Undercarriage Weldment Comer Left 1009465 3b 7 2 Comer Undercarri...

Page 398: ...ivot Rod Right 1012776 5 7 30 Conveyor Automatic Micro Switch 900050SRV 37 7 6 Conveyor Bottom Pan Left 851127LSRV REF 7 4 Conveyor Bottom Pan Right 851127RSRV REF 7 4 Conveyor Bumper 410070 8 7 5 Con...

Page 399: ...Conveyor Idler Shaft 851124 2 7 5 Conveyor Lift Cylinder w Adapters 1019171 REF 7 22 Conveyor Lift Cylinder w Adapters 1019171 REF 7 23 Conveyor Lift Cylinder 3 00 x 9 00 1016711 8 7 22 Conveyor Lift...

Page 400: ...2 F 4 7 58 CSFHS 1 2 13 x 75 FT 105 8 13 12 F 4 7 66 CSFHS 1 2 13 x 1 00 FT 105 8 13 16 F 9 7 6 CSFHS 1 2 13 x 1 50 FT 105 8 13 24 F 17 7 4 CSFHS 1 2 13 x 2 00 GR5 FT 105 8 13 32 F 25 7 6 CSFHS 1 4 20...

Page 401: ...26 7 48 CSHH 1 2 13 x 2 00 GR5 100 8 13 32 5 12 7 62 CSHH 1 2 13 x 2 00 GR5 100 8 13 32 5 12 7 63 CSHH 1 2 13 x 2 50 GR5 100 8 13 40 5 30 7 7 CSHH 1 2 13 x 2 50 GR5 100 8 13 40 5 23 7 26 CSHH 1 2 13...

Page 402: ...3 CSHH 3 8 16 x 75 GR5 FT 100 6 16 12 5F 22 7 66 CSHH 3 8 16 x 75 GR5 FT 100 6 16 12 5F 27 7 67 CSHH 3 8 16 x 1 00 GR5 FT 100 6 16 16 5F 32 7 6 CSHH 3 8 16 x 1 00 GR5 FT 100 6 16 16 5F 53 7 8 CSHH 3 8...

Page 403: ...F 16 7 30 CSHH 3 8 24 x 75 GR5 FT 100 6 24 12 5F 27 7 37 CSHH 3 8 24 x 75 GR5 FT 100 6 24 12 5F 36 7 46 CSHH 3 8 24 x 75 GR5 FT 100 6 24 12 5F 27 7 53 CSHH 3 8 24 x 75 GR5 FT 100 6 24 12 5F 27 7 54 CS...

Page 404: ...18 48 5 18 7 27 CSHH 5 16 18 x 3 00 GR5 100 5 18 48 5 15 7 29 CSHH 5 8 11 x 1 25 GR5 FT 100 10 11 20 5F 27 7 4 CSHH 5 8 11 x 1 25 GR5 FT 100 10 11 20 5F 5 7 73 CSHH 5 8 11 x 1 25 GR5 FT 100 10 11 20 5...

Page 405: ...C8 8 FT 100 M16 2 60 8 8F 22 7 2 CSHH M16x2 x 65 C8 8 FT 100 M16 2 65 8 8F 24 7 1 CSSH 1 2 13 x 1 25 FT 102 8 13 20 F 31 7 8 CSSH 1 2 13 x 1 75 GR8 100 8 13 28 8 13 7 18 CSSH 3 8 16 x 1 50 FT 102 6 1...

Page 406: ...iagram 1019127 33 7 34 Decal Screed Control Left 1018927 28 7 56 Decal Screed Control Right 1018926 29 7 56 Decal Screed Control Left 1018927 37 7 41 Decal Screed Control Right 1018926 38 7 41 Decal S...

Page 407: ...0 12 NWO FG 8 7 19 Elbow Adapter 90 10 ORFS 12 O Ring FS6801 10 12 NWO FG 15 7 22 Elbow Adapter 90 10 ORFS 12 O Ring FS6801 10 12 NWO FG 15 7 23 Elbow Adapter 90 10 ORFS 8 O Ring FS6801 10 08 NWO FG 3...

Page 408: ...FS6801 08 08 NWO FG 30 7 29 Electric Screw Assembly Left 853853L 19 7 26 Electric Screw Assembly Right 853853R REF 7 26 Electric Screw Rod End Clevis 851211 21 7 26 Electric Timer 06 60 MIN 985142 13...

Page 409: ...Plate 1006442 5 7 66 Engine Cover Right 1016544 4 7 24 Engine Fuse Block Kubota T4F 1011049 39 REF 7 17 Engine Isolator 986537 14 16 7 15 Engine Mount Washer 1017061 17 7 15 Extension Access Cover Pl...

Page 410: ...7 9 Filler Neck Hydraulic Oil Fuel Cap 140030FN 18 7 10 Filler Neck Hydraulic Oil Fuel Cap 140030FN 17 7 11 Fire Entinguisher 10 Lbs 4A 80B c 1014536 REF 7 75 Fire Extinguisher 5 Lbs 3A 40B C 35828 R...

Page 411: ...ock 18 Gang ATC 685060 26 7 34 Fuse Box Foam Rubber 1009253 45 5 7 17 Fuse Holder 1009253 27 4 7 16 Fuse 10A ATC 36340 REF 7 34 Fuse 15A ATC 36341 REF 7 34 Fuse 20A ATC 36342 REF 7 34 Fuse 25A ATC 373...

Page 412: ...up Conveyor Assembly 1017200 GRP 7 6 Group Dual Joystick 1019211 GRP 7 32 Group Dual Steering Wheel OPTION 1019214 GRP 7 69 Group Electric Vibrators 1019720 10 7 44 Group Electric Vibrators 1019720 13...

Page 413: ...ssembly Left 1006443SRV 1a 7 66 HD Endgate Assembly Right 1006560SRV 1b 7 58 HD Endgate Assembly Right 1006560SRV 1b 7 66 HD Screed Citrus Tank Assembly High Deck 1011456SRV 2 7 60 HD Screed Citrus Ta...

Page 414: ...220V 30 1011158 12 7 67 Heating Element 500W 240V 11 1015918 39 7 62 Heating Element 500W 240V 11 1015918 39 7 63 High Deck Controls Assembly Right 1018555 REF 7 30 High Deck Controls Brace Right 1019...

Page 415: ...Right 851192 6 7 37 Hydraulic Cylinder 2 00 x 2 00 x 42 00 x 1 25 Rod 981710L 13 7 52 Hydraulic Cylinder 2 00 x 2 00 x 42 00 x 1 25 Rod 981710R 14 7 52 Hydraulic Cylinder 2 00 x 8 22 x 1 00 610110 12...

Page 416: ...ted Clamp 871111609 17 7 33 Insulation 25 x 1 00 x 12 00 w Adhesive 986522 11 7 53 Insulation 25 x 1 00 x 12 00 w Adhesive 986522 11 7 54 Intake Reducer Elbow 22 3 50 to 3 00 1019244 02 4 7 15 Interme...

Page 417: ...23 7 27 Low Socket Cap Screw M16x2 x 35 1008895 25 7 1 Low Socket Cap Screw M16x2 x 35 1008895 23 7 2 Low Socket Cap Screw M16x2 x 45 1008903 26 7 1 Low Socket Cap Screw M16x2 x 45 1008903 25 7 2 Lowe...

Page 418: ...31 Male Pipe Swivel Adapter 6 NPTF 6 JIC 6505 6 6 23 7 25 Manifold Track Tensioner N S 851544 7 7 12 Manual Case 985234 01 18 7 35 Manual Turnbuckle Assembly 1016151SRV 15 7 52 Mass Air Flow Sensor 98...

Page 419: ...4 Nut Hex 5 16 18 GR5 200 5 18 5 13 7 65 Nut Hex 5 8 11 GR5 200 10 11 5 38 7 8 Nut Hex 5 8 11 GR5 200 10 11 5 18 7 53 Nut Hex 5 8 11 GR5 200 10 11 5 18 7 54 Nut Hex 9 16 12 GR5 200 9 12 5 7 7 7 Nut He...

Page 420: ...4 8 13 5 53 7 62 Nut Lock Stover 1 2 13 GR5 204 8 13 5 53 7 63 Nut Lock Stover 1 4 20 GR5 204 4 20 5 12 7 26 Nut Lock Stover 1 4 20 GR5 204 4 20 5 9 7 32 Nut Lock Stover 1 4 20 GR5 204 4 20 5 20 7 33...

Page 421: ...7 38 Nut Lock Stover 7 16 14 GR5 204 7 14 5 16 7 47 Nut Lock Stover 7 16 20 GR5 204 7 20 5 18 7 26 Nut Nylon Lock 7 8 9 UNC 2B 987396 5 7 42 Nut Nylon Lock 7 8 9 UNC 2B 987396 5 7 43 Nut Hex Jam 1 2 1...

Page 422: ...0056 39 7 29 P P 32 Slope Module 1010499 09 21 7 73 Panel Mount Connector 03 Pin 1010657 17 7 34 Petcock Valve 1 4 NPT x 1 4 NPT LP Gas 1008544 11 7 39 PHMS Cross 10 24 x 5 FT 122 10 24 8F 5 7 9 PHMS...

Page 423: ...Drain 16 SAE Orb 1011971 13 7 12 Plus One Harness 1014667 REF 7 34 Poly Track Pad 14 851104 3 7 1 Polypad Track Undercarriage Assembly Left 1009741 1b 7 1 Polypad Track Undercarriage Assembly Right 1...

Page 424: ...7 25 Push Lok Hydraulic Hose Assembly 6FJX 6FJX90S 15 R8010639060606 15 AS B 13 13 25 REF 7 25 PV480 Display V3874 T4F 1016158 3 7 34 Q R Quick Disconnect 1 4 Male 851183 6 7 39 Quick Release Pin 100...

Page 425: ...13 7 5 Roll Up Curb Attachment 12 Left 851635LSRV REF 7 70 Roll Up Curb Attachment 12 Right 851635RSRV REF 7 70 Roll Up Curb Attachment 24 Left 851636LSRV 3 7 70 Roll Up Curb Attachment 24 Right 8516...

Page 426: ...8713 1 7 41 Screed Arm Weldment Adjustable Left 1017801 1 7 56 Screed Arm Weldment Adjustable Right 1018714 2 7 41 Screed Arm Weldment Adjustable Right 1017802 2 7 56 Screed Base Elements Cover 985124...

Page 427: ...7 47 Screed Heatbox Cover Assembly Single Adjust 988291SRV 5 7 38 Screed Lift Cylinder 2 50 x 12 00 x 1 00 1014284SRV 1 7 22 Screed Lift Cylinder 2 50 x 12 00 x 1 00 1014284SRV 1 7 23 Screed Lock Harn...

Page 428: ...13 6 16 12 9 7 67 Shaft Seal Snap Ring H1 Pump 986519 07 7 18 Shaft Seal 1 25 ID x 2 00 OD 1014930 20 7 65 Shaft w Sprocket 12 Auger 1007270 33 7 8 Shaft 3 8 CR x 1 1 2 855496 4 7 56 Shaft 688 x 43 50...

Page 429: ...2 7 21 Sonic Sensor Bracket Weldment 1015380 14 7 58 Sonic Sensor Bracket Weldment 1015380 19 7 66 Sonic Sensor Bracket Weldment 1015380 24 7 67 Sonic Sensor Mount 1008905 16 7 58 Sonic Sensor Mount 1...

Page 430: ...10 ORFS 10 O Ring FS6400 10 10 O 2 7 18 Straight Adapter 10 ORFS 10 O Ring FS6400 10 10 O 13 7 21 Straight Adapter 10 ORFS 8 O Ring FS6400 10 08 O 9 7 21 Straight Adapter 12 ORFS 12 O Ring FS6400 12 1...

Page 431: ...Strainer Hydraulic Suction 24 SAE O Ring 1011817 2 7 10 Strainer Hydraulic Suction 24 SAE O Ring 1011817 2 7 11 Strainer Suction 100 Mesh O Ring Seal 1014037 3 7 10 Strike Off 12 Left 860091LSRV 1 7...

Page 432: ...mb Screw 3 8 16 x 1 00 920070 3 7 28 Thumb Screw 3 8 16 x 1 00 920070 9 7 29 Thumb Screw 3 8 16 x 1 00 920070 3 7 30 Thumb Screw 3 8 16 x 1 00 920070 12 7 42 Thumb Screw 3 8 16 x 1 00 920070 12 7 43 T...

Page 433: ...57 Tongued Washer 1 21 ID x 1 86 OD 20931333 39 7 65 Tool Box 853963 9 7 35 Tool Tray Assembly 1016514 19 7 35 Top Asphalt Blocker Plate Left 1015374 25 7 62 Top Asphalt Blocker Plate Right 1015359 25...

Page 434: ...ot Mount 982005 4 7 72 Tuck Hitch Roller Assembly 930060 REF 7 74 U Ultrasonic Power Cable 982796 13 7 42 Ultrasonic Power Cable 982796 13 7 43 Ultrasonic Remote Pod 982795 14 7 42 Ultrasonic Remote P...

Page 435: ...Clevis 141060 7 7 31 Valve Spool End Spring Cap 141040 13 7 31 Valve Spool Seal Kit 910059 9 7 31 Valve Spring Center Kit 1017901FLS 12 7 31 Valve Stem Kit H1 Pump 986519 09 7 18 Valve Truck Lift 8522...

Page 436: ...mbly Right 1017494SRV 20 7 59 Walkboard Extension Assmbly Left 1017493SRV 28 7 44 Walkboard Extension Assmbly Left 1017493SRV 31 7 48 Walkboard Extension Assmbly Left 1017493SRV 19 7 59 Walkboard Hing...

Page 437: ...5 7 59 Washer Flat SAE 1 4 300 4 3 7 65 Washer Flat SAE 1 4 300 4 9 7 68 Washer Flat SAE 1 4 300 4 7 7 69 Washer Flat SAE 3 4 300 12 17 7 53 Washer Flat SAE 3 4 300 12 17 7 54 Washer Flat SAE 3 4 300...

Page 438: ...er Flat SAE 5 16 300 5 16 7 27 Washer Flat SAE 5 16 300 5 12 7 28 Washer Flat SAE 5 16 300 5 16 7 29 Washer Flat SAE 5 16 300 5 12 7 30 Washer Flat SAE 5 16 300 5 16 7 33 Washer Flat SAE 5 16 300 5 5...

Page 439: ...16 301 5 15 7 24 Washer Flat USS 5 8 301 10 12 7 4 Washer Flat USS 9 16 301 9 6 7 7 Washer Hardened SAE 1 1 2 310 24 40 7 8 Washer Lock 500 Nord Wedge 986810 23 7 37 Washer Lock 500 Nord Wedge 986810...

Page 440: ...Washer Lock 3 8 302 6 12 7 9 Washer Lock 3 8 302 6 22 7 10 Washer Lock 3 8 302 6 21 7 11 Washer Lock 3 8 302 6 13 7 19 Washer Lock 3 8 302 6 11 7 20 Washer Lock 3 8 302 6 11 7 24 Washer Lock 3 8 302...

Page 441: ...k 5 8 302 10 13 7 4 Washer Lock 5 8 302 10 29 7 8 Washer Lock 5 8 302 10 17 7 37 Washer Lock 5 8 302 10 7 7 46 Washer Lock 5 8 302 10 31 7 65 Washer Lock 5 8 302 10 19 7 74 Washer Lock 7 16 302 7 5 7...

Page 442: ...using Left 851243LSRV 15 7 72 Weldment Front Slide Bar Housing Right 851243RSRV 16 7 72 Weldment Fuel Tank 1015904 1 7 9 Weldment Hydraulic Tank Lower 1016275 1 7 12 Weldment Rear Brace 40 Ski 1002311...

Page 443: ......

Page 444: ...Printed in the U S A 500 Lincoln County Parkway Ext Lincolnton North Carolina 28092 Phone 704 966 3300 Fax Sales 704 483 5802 www LeeBoy com...

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