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The casing of the  Battle Fogger is steel with a powder paint coating. To clean simply wash
with mild soap and warm water.

With normal use we do not recommend flushing or cleaning the heat exchanger, with the
use of genuine Le Maitre fluids. Using high quality Le Maitre fluid should result in a long
heat exchanger life. (See warranty policy later in this manual).

Exterior:

Heat Exchanger:

Maintenance

7. When replacing the parts ensure all mating surfaces are flat and clean to promote good

thermal conduction. Note that the hole pattern of the plates is not identical. One of the
four outer  bolts is offset more than the other three. Place the larger wear plate on the
block. Place the copper tube on the wear plate. Adjust the runs of tube so they don’t
touch the bolts. Place the smaller wear plate on and set the heavy aluminum plate on.
Next add the upper steel plate while checking that the wires are not pinched or shorted.
Move the tube side to side as required to allow the squeezing plates to rest only on the
flattened area of the tube.

8. Thread the five nuts and lock washers on finger tight. Check alignment of the layers.

Tighten the center bolt down snug with a 1/2” socket.  Repeat with the other four bolts.
Move to the center bolt and pull tighter by a quarter turn. This will give 5-7 foot pounds
of torque. Repeat this on the remaining four bolts.

9.  Install top insulation and plug in fog machine and allow to heat up fully.  Run fog

through the fog machine until it reaches its lowest output. Turn off fog and disconnest
power to unit. Remove the upper insulation and allow the unit to cool further (approxi-
mately 15 minutes), then all five bolts tighten another 1/2 turn and the thermal couple
screw until snug. 

Caution: The heat exchanger is still extremely hot, care must be

taken not to burn yourself while tightening the bolts.

10. Replace the upper insulation and cover by inserting the tangs into the slots and slid the

cover forward. Fasten the cover down with the two screws.

11. Replace the jug and check the tubing is not pinched or touching the copper tubing.

12. Slide the lid into place and fasten with the six screws.

13. Plug the machine in and allow it to come to full heat. You are now ready to fog away!

Summary of Contents for Battle Fogger

Page 1: ...Battle Fogger Operations Manual V30 10 02 ...

Page 2: ... Handset Operations Page 5 Remote Handset LED Indicators Page 5 Remote and External Control Features Page 6 Battle Fogger Tube Change Procedure Page 7 Maintenance Page 8 Recommended Fluids Page 9 Warranty Page 10 Safety Precautions Page 10 Accessories Table of Contents Please Read Carefully Before Operating ...

Page 3: ...Heater Status temperature Microprocessor Control Introduction Water Base Fog Technology Water Base Fog technology is achieved by pumping a Glycol Water mixture through a Heat exchanger The heat exchanger has been heated to the point where at the fog fluid mixture will vaporize The fluids own vaporization forces the hot mixture out of the output nozzle where when it mixes with the ambient air it fo...

Page 4: ...genic sensitivity may experience irritation discomfort or allergic symptoms when exposed to fog effects IMPORTANT SAFETY INSTRUCTIONS Do not touch or place hands expose skin within 50 cm of discharge nozzle SAVE THESE INSTRUCTIONS READ THESE IMPORTANT SAFETY INSTRUCTIONS WARNING Ensure that this unit is grounded at all times Failure to do so may result in serious injury WARNING Never use alternati...

Page 5: ... 9 1 2 24 cm Width 9 3 8 23 8 cm Length 22 1 2 57 1 cm Net Weight 11 3 Kg 25 lbs Weight With Fluid 15 8 Kg 35 lbs Power Rating 110 Volt A C 50 60 Hz 12 Amps 240 Volt A C 50 60 Hz 6 Amps Included Full Timer Remote RCT Replacement Kit Technical Specifications Battle Fogger ...

Page 6: ...f the handset indicator of the remote handset does not illuminate ensure the connector is properly inserted 5 The handset indicator will flash slowly as the machine heats up The indicator will begin flashing quickly when the fog machine is ready to operate Fog is available at this point but full fog output will not be available After approximately 9 minutes the indicator will be solid when the fog...

Page 7: ...re dealer Remote Handset LED Indicator Note In order to prime the fog machine the handset indicator must be a solid red 1 The fog output time is set using the Duration control 0 to 5 minutes and the time between successive fog outputs is set using the Interval control 0 to 30 minutes Continual flow can be achieved if Interval setting is 0 7 Activating the Smoke switch will effect a pulsing fluid f...

Page 8: ...line may be under significant pressure if the tube was plugged 4 Be careful not to damage any exposed wiring Re move the upper steel plate by loosening the five nuts with a 1 2 socket Gently lift the plate back out of the way leaving the high temperature switch undisturbed 5 Lift the aluminum plate up cautiously to avoid damage to the Thermal sensor 6 Remove the copper tube and two thin aluminum w...

Page 9: ...n the flattened area of the tube 8 Thread the five nuts and lock washers on finger tight Check alignment of the layers Tighten the center bolt down snug with a 1 2 socket Repeat with the other four bolts Move to the center bolt and pull tighter by a quarter turn This will give 5 7 foot pounds of torque Repeat this on the remaining four bolts 9 Install top insulation and plug in fog machine and all...

Page 10: ...ng in the movies We have decided that there are many other applications for this fluid When using this in the LSX or LSG you will find it works very well if you are having problems with the smoke rising too quickly It has also been used for quick burst of steam effects nitrogen bursts etc It will dissipate at about twice the rate of the Molecular Fluid It is very similar to the Quick Dissipating b...

Page 11: ...press returned then you are respon sibleforanydifferenceinfreightcost ReturnPolicy Return of any product must be done within 30 days of purchase The pack age must be returned freight prepaid and the RA number clearly marked on the outside of the box Arestocking charge of up to 25 may be levied Only credits are issued to the dealers account Any product not returned within 30 days is considered purc...

Page 12: ... Effects 6 Do not continue to produce Fog output in an enclosed area when visibility is reduced below 50cm 7 Avoid direct Fog output continuously at persons structure or objects within close prox imity of the discharge nozzle 8 Ensure that adequate exhausting arrangements are available in the event of an emergency 9 Do not place hands or exposed skin within the first 50cm of the discharge nozzle a...

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