Lawson TXLS ROV, Operation & Maintenance Manual

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LAWSON ENGINEERS LTD Ref : PJ1682
Issue Date : 06.06.2006
INDEX.
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1 GENERAL DESCRIPTION................................................................................................................... 3
1.1 WINCH .......................................................................................................................................... 3
1.2 POWER PACK .............................................................................................................................. 3
1.3 A-FRAME ...................................................................................................................................... 7
1.4 SNUBBER...................................................................................................................................... 7
2 SYSTEM LEADING PARTICULARS ................................................................................................. 9
2.1 DESIGN ENVIRONMENT ........................................................................................................... 9
2.2 'A' FRAME & SKID....................................................................................................................... 9
2.3 SNUBBER...................................................................................................................................... 9
2.4 WINCH .......................................................................................................................................... 9
2.5 POWER PACK ............................................................................................................................ 10
2.6 PUMP ........................................................................................................................................... 10
2.7 MOTORS ..................................................................................................................................... 11
2.8 COILER MOTOR ........................................................................................................................ 11
2.9 SNUBBER ROTATE MOTOR.................................................................................................... 11
2.10 RESERVOIR................................................................................................................................ 11
2.11 COOLER ...................................................................................................................................... 11
2.12 FILTERS ...................................................................................................................................... 11
2.13 CYLINDERS................................................................................................................................ 12
2.14 SNUBBER AIR SPRINGS .......................................................................................................... 13
3 LIFT POINTS....................................................................................................................................... 14
4 SYSTEM ASSEMBLY PROCEDURE ............................................................................................... 15
5 SAFETY PRECAUTIONS................................................................................................................... 20
6 SYSTEM OPERATING INSTRUCTIONS ......................................................................................... 22
6.1 POWER PACK START UP......................................................................................................... 22
6.2 WINCH ........................................................................................................................................ 22
6.3 A-FRAME .................................................................................................................................... 23
6.4 SNUBBER.................................................................................................................................... 23
6.5 HPU CONTROLS and SYSTEM MONITORING. ..................................................................... 25
6.6 SAFETY CIRCUIT ...................................................................................................................... 26
7 TROUBLE SHOOTING. ..................................................................................................................... 27
7.1 THE HYDRAULIC SYSTEM. .................................................................................................... 27
7.2 THE ELECTRICAL CIRCUIT .................................................................................................... 29
7.3 AUTOMATIC GREASING SYSTEM ........................................................................................ 48
8 MAINTENANCE................................................................................................................................. 49
8.1 HYDRAULIC MAINTENANCE PROCEDURES...................................................................... 49
8.2 MANUAL LUBRICATION SCHEDULE................................................................................... 50
8.3 AUTOMATIC LUBRICATION SYSTEM.................................................................................. 51
9 SUBSYSTEM DISASSEMBLY / ASSEMBLY.................................................................................. 52
9.1 WINCH DISASSEMBLY PROCEDURE. .................................................................................. 52
9.2 WINCH ASSEMBLY PROCEDURE.......................................................................................... 53
9.3 A-FRAME / SKID DISASSEMBLY PROCEDURE................................................................... 53
9.4 A-FRAME / SKID ASSEMBLY PROCEDURE. ........................................................................ 54
9.5 SNUBBER DIS-ASSEMBLY PROCEDURE. ............................................................................ 54
9.6 SNUBBER ASSEMBLY PROCEDURE..................................................................................... 55
10 STORAGE PROCEDURES............................................................................................................. 56
10.1 MONTHLY STORAGE MAINTENANCE SCHEDULE. .......................................................... 56
10.2 START-UP AFTER STORAGE. ................................................................................................. 56
11 RECOMMENDED SPARES ........................................................................................................... 57
12 DRAWINGS & PARTS LISTS........................................................................................................ 58
13 MANUFACTURER’S INFORMATION......................................................................................... 59
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