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INSTALLATION AND MAINTENANCE MANUAL

554515_A_PUB_DATE_1_FEB_2014.DOC

4.2. SPACE REQUIREMENTS

REQUIRED MACHINE WORKING CONDITIONS

See chapter „3. TECHNICAL SPECIFICATION“.
The washer must not be installed or stored in an area where it will be exposed to water and/or weather.
Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover
the floor around the washer. Do not install the washer above an open gutter. Close any nearby gutters
so that waste water steam cannot collect near/inside the washer.

SIZE OF A LAUNDRY ROOM

IGNORING THE REQUIREMENT FOR SPACES BETWEEN MACHINES AND WALLS CAN MAKE SERVICE
AND MAINTENANCE WORK DIFFICULT.

Total space requirements for the system installation are usually determinate by a detailed plan of the building.
The machine dimensions are stated in the chapter „3. TECHNICAL SPECIFICATIONS“.

Leave at least

1 m / 39.36“

of a space between the machine rear and the wall for the maintenance access.

Between the lateral sides of each machine leave a minimum space of

0.7 m / 27.55“

, for machines of 80-100-120 kg /

180-230-275 lb

0.8 m / 31.49“

. Above the machine must be minimum

0.7 m / 27.55“

of free space for the maintenance

access. The waste piping or outlet channel must be dimensioned to the discharged water quantity and the
number of washing machines.

4.3. MACHINE POSITIONING

CARRYING CAPACITY OF THE FLOOR

WARNING!

ALWAYS CONSULT THE STATIC REQUIREMENTS WITH A STATIC ENGINEER IN ORDER TO MEET
THE REQUIREMENTS OF PERMISSIBLE LOADS, VIBRATIONS AND NOISE LEVEL IN THE BUILDING!
THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED, IT MUST BE
SECURED MOUNTED TO A NON-COMBUSTIBLE, ADEQUATE FLOOR STRUCTURE. A CONCRETE
FOUNDATION IS REQUIRED. METAL REINFORCED WOOD FLOORS ARE NOT ALLOWED DUE TO
THE RISK OF FIRE AND EXCESSIVE VIBRATIONS. NEVER INSTALL THE WASHER ON AN UPPER
FLOOR OR OVER A BASEMENT WITHOUT A LOAD SUPPORT DESIGNED BY A STRUCTURAL
ENGINEER.

MACHINE ANCHORING

MACHINE

kg / lb

Without tilting

Without weighing

Wihout tilting

With weighing

With forward tilting

Without weighing

With forward tilting

With weighing

With forward and

backward tilting,

Without weighing

33 / 80

anchoring
recommended

(1)

see picture 4.3.A

not to be

anchored

- - -

40 / 100

anchoring
recommended

(1)

see picture 4.3.A

not to be

anchored

anchoring of the rear
side is necessary,
anchoring of the
front side is
recommended

(1)

,

see picture 4.3.F

must be anchored
see picture 4.3.G

-

55 / 125

anchoring
recommended

(1)

see picture 4.3.A

not to be

anchored

anchoring of the rear
side is necessary,
anchoring of the
front side is
recommended

(1)

,

see picture 4.3.F

must be anchored
see picture 4.3.G

-

Table 4.3.A. – Machine anchoring, (based on various machine versions – on request)

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Summary of Contents for LH-1000

Page 1: ...High spin industrial washer extractors 33kg 40kg 55kg 80kg 100kg 120kg Original user s manual Original installation and maintenance manual 554515 A Publication date 1 Feb 2014 ...

Page 2: ......

Page 3: ... 3 SYMBOLS ON THE MACHINE DEPENDING ON THE MACHINE MODEL 6 4 OPERATION INSTRUCTION 8 4 1 BEFORE WASHING 8 4 2 OPENING THE DOOR 8 4 3 LOADING THE MACHINE WITH LINEN 8 4 4 CLOSING THE DOOR 9 4 5 PROGRAM SELECTION 9 4 6 WASH PROGRAMS OVERVIEW 9 4 7 ADD DETERGENTS 9 4 8 START THE WASHER 10 4 9 END OF WASH CYCLE 11 4 10 HOW TO OPEN DOOR WHEN FAILURE OCCURS 11 5 FIRST SERVICE AT TECHNICAL PROBLEM 12 ...

Page 4: ... hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact Do not operate the washer extractor when parts are broken or missing or when covers are open The machine must not be o...

Page 5: ... a vapour outlet to prevent pressure building in the washer extractor WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTERSERVICING REPLACE ANDSECURE ALL PANELSINTHEORIGINAL WAY TAKETHESE MEASURES FORCONTINUEDPROTECTIONAGAINST ELECTRICAL SHOCK INJURY FIREAND ORPROPERTYDAMAGE WARNING SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE MACHINE FAILURE TO MAINTAIN LEGIB...

Page 6: ...lb MACHINE Figure 3 B Hanging control 1 Button for drum rotating direction of rotating is clockwise from the frontal view 2 Button for drum rotating direction of rotating is counter clockwise from the frontal view 3 Button for tilting direction of tilting is forward 4 Button for tilting direction of tilting is backward 5 Button for permission of washer tilting two hand control 6 Button for permiss...

Page 7: ...INCREASING THE TIME SEQUENCE CONFIRM THE SELECTION INFO overview of available wash programs and program information CANCEL THE SELECTION SERVIS servicing information MOVE UP DIRECTION OF TILTING IS FORWARD not applicable for 33 kg 80 lb DELAYED START FUNCTION the delay starts running upon the pressing of the start button MOVE DOWN DIRECTION OF TILTING IS BACKWARD not applicable for 33 kg 80 lb 0 t...

Page 8: ...needs In order to tilt the machine backwards press and hold two buttons at the same time the button for tilting see figure 3 B pos 4 and the button 5 After a certain time delay of up to approx 10 seconds the machine starts tilting Tilting can be interrupted if you release the pressed buttons When the extreme position is reached tilting is stopped Tilting is possible only with open drum door Machin...

Page 9: ...ASH PROGRAMS OVERVIEW Wash program 1 Hot wash intensive 90 C Wash program 2 Warm wash intensive 60 C Wash program 3 Coloured wash intensive 40 C Wash program 4 Bright wash intensive 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash program 9 Bright wash 30 C ECONOMY level Was...

Page 10: ...tergent can lead to poor wash results and suds overflow which can damage the machine Take care that the lid of the soap dispenser is closed when the machine starts 4 8 START THE WASHER After selecting the desired wash program number by pressing the START button the wash cycle will be started If you enter a number that does not correspond to any of the available programs the display shows the messa...

Page 11: ...n be interrupted if you release the pressed buttons When the extreme position is reached tilting is stopped Tilting is possible only with open drum door Unloading the linen WARNING DURING UNLOADING WHILE THE DRUM IS ROTATING NOBODY MUST STAND IN FRONT OF THE MACHINE THE LINEN COMES OUT OF THE MACHINE BY ITSELF DO NOT PULL THE LINEN OUT WHILE THE DRUM IS ROTATING To make the linen unloading easier ...

Page 12: ... Fill Fill failure Full stop request for Continue While filling E12 OverFill Failure due to water overfill water level above the pre set value Full stop tumble After filling or during the filling procedure E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full stop request for continue While heating E15 Too Hot Too Hot Full stop tumble While heating E...

Page 13: ...onfiguration menu E80 SoapTimeOut Incorrect signal for liquid detergent dispensing Full stop tumble Whole cycle E81 No Reheat Heating Failure Full stop tumble Wash Step Traceability only E82 No Refill Refill failure Full stop request for Continue Wash Step Traceability only E83 Power Interruption No successful wash cycle termination Info that the wash cycle has to be repeated Abnormal Cycle Termin...

Page 14: ...or traceability For Info only Traceability function whole cycle E551 TRACEYBILIT Y Full Internal Traceability memory is full For Info only Traceability function whole cycle E560 E563 USB Errors Errorsincommunication with USBflash disk For Info only Only in Advanced menu Data Export Import E600 E628 Softw Err Software Error Full stop safety time Any time ...

Page 15: ...ERS 80 100 120 kg 180 230 275 lb WITHTWO WAYTILTING FORWARDANDBACKWARD 30 4 INSTALLATION 31 4 1 HANDLING TRANSPORT AND STORAGE 31 4 2 SPACE REQUIREMENTS 32 4 3 MACHINE POSITIONING 32 4 4 CONNECTIONS 43 4 5 PUTTING THE MACHINE INTO SERVICE 51 5 MAINTENANCE 54 5 1 INTRODUCTION 54 5 2 DAILY 54 5 3 MONTHLY OR AFTER 200 WORKING HOURS 54 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS 54 5 5 EVERY 6 MONTH...

Page 16: ...omply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc During transportation and storage never use excessive forces on the packing because components can be damaged protruding the con...

Page 17: ... qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used Improper ass...

Page 18: ... THE APPLIANCE AND ALL PERSONS WHO INSTALL OPERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS IT IS UP TO THE USER TO TAKE PROPER CARE WHEN OPERATING THE APPLIANCE WARNING DO NOT REMOVE WARNING SIGNS PLACED ON THE APPLIANCE OBSERVE SIGNS AND LABELS TO AVOID PERSONAL INJURIES SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE APPLIANCE FAILURE TO MAINTAIN...

Page 19: ...ture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer Any changes in the machine installations must be approved by dealer or manufacturer Otherwise the dealer manufacturer is not responsible for possible injuries or damages In...

Page 20: ...11 DRUM DIMENSIONS Diameter mm inch 914 36 914 36 914 36 Depth mm inch 510 20 610 24 790 31 1 Drum volume dm gal 335 88 400 106 518 137 Door opening mm inch 540 21 3 540 21 3 540 21 3 WEIGHT Net weight kg lb 1190 2623 1560 3439 1630 3594 Net weight with forward tilting kg lb 1735 3825 1810 3991 Gross weight kg lb 1310 2888 1700 3748 1770 3902 Gross weight with forward tilting kg lb 1875 4134 1950 ...

Page 21: ...ion 2 inch G1 4 Air pressure MPa bar PSI 0 3 0 5 3 5 43 73 Powder dispenser cups 5 5 5 Liquid soap signals 8 8 8 External liquid soap connections 6 6 6 Hosefor press airconnection machine with forward tilting mm inch outside diameter 8 0 31 Air pressure machine with forward tilting Mpa bar PSI 0 35 3 5 51 GENERAL DATA Ambient temperature C F 5 to 35 41 to 95 Relative humidity 30 to 90 without cond...

Page 22: ...RUM DIMENSIONS Diameter mm inch 1110 43 70 1200 47 24 1300 51 18 Depth mm inch 838 33 860 33 85 870 34 25 Drum volume dm gal 807 213 1003 265 1180 312 Door opening mm inch 530 20 86 650 25 59 WEIGHT Net weight kg lb 2640 5820 3170 6989 3480 7672 Net weight with forward tilting kg lb 2990 6592 3520 7761 3830 8444 Gross weight kg lb 2830 6239 3410 7518 3710 8179 Gross weight with forward tilting kg ...

Page 23: ...s 6 tubes 1 x 1 x Hosefor press airconnection machinewithforwardtilting mm inch outside diameter 8 0 31 Air pressure machine with forward tilting Mpa bar PSI 0 35 3 5 51 GENERAL DATA Ambient temperature C F 5 to 35 41 to 95 Relative humidity 30 to 90 without condensation Height above sea level m ft up to 1000 3280 Storage temperature C F 1 to 55 34 to 131 Max static load on floor kN 30 9 36 9 40 4...

Page 24: ... panel 2 Tub ventilation Ø 60mm 2 4 3 Lubrication points 4 Entry soap supply cable 5 Entry main power cable 6 Main switch 7 Hard cold water inlet 8 Hot water inlet 9 Soft cold water inlet 10 Hose connection soap supply 11 Data plate 12 Steam inlet 13 Equipotential bounding terminal 14 Drain outlet 15 Soap dispenser air relieve 16 Frequency inverter cover 17 Compressed air inlet 18 Soap dispenser 1...

Page 25: ...8 74 730 28 74 K 2 mm inch 1567 61 69 1567 61 69 1567 61 69 L mm inch 422 16 61 422 16 61 422 16 61 M mm inch 80 3 15 80 3 15 80 3 15 N mm inch 80 3 15 80 3 15 80 3 15 O mm inch 70 2 75 70 2 75 70 2 75 P 2 mm inch 1782 70 16 1782 70 16 1782 70 16 P 1 2 mm inch 1672 65 82 1672 65 82 1672 65 82 Q mm inch 60 2 36 60 2 36 60 2 36 R 2 mm inch 1285 50 59 1285 50 59 1285 50 59 S mm inch 65 2 56 65 2 56 6...

Page 26: ...6 82 52 C WITHOUT LOAD mm inch 980 38 58 D mm inch 910 35 83 E mm inch 1260 49 61 F mm inch 1747 68 78 G mm inch 1878 73 94 H mm inch 614 24 17 662 26 06 I mm inch 1463 57 60 1643 64 68 J mm inch 228 8 98 K mm inch 275 10 83 L mm inch 247 9 72 M mm inch 399 15 71 N 90 O mm inch 232 9 13 P mm inch 413 16 26 Q 170 R mm inch 602 23 70 S 15 13 T mm inch 478 18 82 410 16 14 U mm inch 2026 79 76 2043 80...

Page 27: ...e stated in mm inches 1 Box of electrical components 2 Soap dispenser ventilation 3 Control panel 4 Soap dispenser 5 Electrical signals liquid soap 6 Steam inlet 7 Tub ventilation 8 Cover for pneumatic components 9 Hose connection soap supply 10 Hard cold water inlet 11 Soft cold water inlet 12 Hot water inlet 13 Compressed air inlet 14 Entry main power cable 15 Main switch 16 Drain outlet 17 Elec...

Page 28: ...7 83 3 27 N mm inch 210 8 26 210 8 26 210 8 26 O 1 mm inch 1900 74 80 1518 59 76 1548 60 94 P 1 for position 9 mm inch 1787 70 35 1405 55 31 1435 56 50 Q 1 mm inch 1983 78 07 1950 76 77 1980 77 95 R mm inch 1460 57 48 1754 69 05 1820 71 65 S 1 mm inch 282 11 10 268 10 55 243 9 57 T 1 mm inch 437 17 20 419 16 50 394 15 51 U 1 mm inch 662 26 06 696 27 40 722 28 43 V 1 mm inch 735 28 93 768 30 24 795...

Page 29: ...ch 1366 53 78 1394 54 88 1392 54 80 E BOTTOMOFTHEDOOROPENING mm inch 1008 39 68 1045 41 14 995 39 17 F mm inch 910 35 83 977 38 46 915 36 02 G mm inch 1993 78 46 2057 80 98 2145 84 45 H mm inch 688 27 09 701 27 60 726 28 58 I mm inch 496 19 53 644 25 35 682 26 85 J mm inch 391 15 39 402 15 83 381 15 K mm inch 155 6 10 L mm inch 419 16 50 403 15 87 421 16 57 M 140 N mm inch 396 15 60 412 16 22 441 ...

Page 30: ...E BOTTOMOFTHEDOOROPENING mm inch 1008 39 68 1045 41 14 995 39 17 F mm inch 910 35 83 977 38 46 915 36 02 G mm inch 1952 76 85 2016 79 37 2096 82 52 H mm inch 630 24 80 660 25 98 660 25 98 I mm inch 496 19 53 644 25 35 674 26 54 J mm inch 391 15 39 402 15 83 381 15 K mm inch 155 6 10 L mm inch 412 16 22 424 16 69 449 17 68 M 140 N mm inch 396 15 60 412 16 22 450 17 72 O 146 150 P mm inch 209 8 23 8...

Page 31: ...ing the package Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover water inlet and outlet pipes etc MAKE SURE THAT THESE COMPONENTS ARE SECURED SO AS TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE Make sure that the filling door are secured to avoid its opening during the handling Lift the m...

Page 32: ...o the discharged water quantity and the number of washing machines 4 3 MACHINE POSITIONING CARRYING CAPACITY OF THE FLOOR WARNING ALWAYS CONSULT THE STATIC REQUIREMENTS WITH A STATIC ENGINEER IN ORDER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADS VIBRATIONS AND NOISE LEVEL IN THE BUILDING THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED IT MUST BE SECURED MOUNTED TO A NON COMBUSTIBLE A...

Page 33: ... 1 Anchoring necessary in case of uneven or tilted floor in case of slippery surface and in case of floor with variable surface structure Anchoring also necessary in any other cases when there is a risk of the machine moving along the floor surface during its operation The machine is to be located on a leveled concrete floor to comply with static and dynamic stress of the machine Check the positio...

Page 34: ...1_FEB_2014 DOC Figure 4 3 A Machines 33 40 55 kg 80 100 125 lb without weighing system and tilting system 1 Machine line of contour 2 Machine footing 3 Waste sump 4 Anchoring bolt not supplied with the machine on request 5 Draining elbow 6 Cover of waste sump ...

Page 35: ...NCE MANUAL 35 Figure 4 3 B Machines 80 100 120 kg 180 230 275 lb without weighing system and tilting system 1 Machine line of contour 2 Machine footing 3 Waste sump 4 Anchoring bolt not supplied with the machine on request 5 Draining hose 6 Cover of waste sump ...

Page 36: ...80 30 70 X5 mm inch 130 5 12 15 0 59 13 0 51 15 0 59 X6 mm inch 77 3 03 132 5 20 132 5 20 145 5 71 X7 mm inch 60 2 36 40 1 57 X8 mm inch 160 6 29 150 5 9 X9 mm inch 350 13 77 415 16 33 X10 mm inch 300 11 81 X11 mm inch 250 9 84 X12 mm inch 200 7 87 X14 mm inch 750 29 52 750 29 52 X15 mm inch 150 5 9 150 5 9 X16 mm inch 180 7 08 180 7 08 X17 mm inch 200 7 87 200 7 87 X18 mm inch 1000 39 36 1000 39 ...

Page 37: ...o the floor it stands on the load sensor feet Take into consideration that the entire machine acts as a measuring gauge Therefore anything that you place onto the machine or anything that is in physical contact with it influences the weighing process Make sure that the water connection as regards the pressure in the hoses does not interfere with the weighing The hoses must not pull or push the mac...

Page 38: ...55 kg 100 125 lb with forward tilting make sure the clearance is the same on both sides of the pins THREADED ROD M14 x 120 AND CHEMICAL FILLING ARE NOT SUPPLIED WITHTHEMACHINE ANCHORING BOLT SUPPLIED WITH THE MACHINE Figure 4 3 F Machines 40 55 kg 100 125 lb with forward tilting and without the weighing system drilling points for anchoring bolts machine cabinet dimensions are stated in mm inches A...

Page 39: ...he view B shows the distance adjustment of the air spring plate pos 1 from the hinge for tilting system pos 10 by means of an arm pos 5 The bolt pos 6 must be in the middle of the slotted hole of the arm pos 5 see the detail view G 4 The detail view F shows the adjustment of free play between the plates pos 3 and 4 on both sides The distance shall be 1 mm 0 04 5 Tighten the bolts pos 9 attaching t...

Page 40: ... NOT SUPPLIED WITH THE MACHINE ON REQUEST VIEW FROM ABOVE Figure 4 3 J Machines 80 100 120 kg 180 230 275 lb with forward tilting and without weighing system drilling points for anchoring bolts dimensions are stated in mm inches REAR SIDE FRONT SIDE ANCHORING BOLT NOT SUPPLIED WITH THE MACHINE ON REQUEST Figure 4 3 K Machines 80 100 120 kg 180 230 275 lb with forward tilting and with weighing syst...

Page 41: ...g plate side figure 4 3 L pos 1 and the machine frame pos 2 to 133 mm 5 24 see the detailed view F 3 Set the X distance see detailed view A i e the distance between the axis of the air springs on the plate pos 1 from the machine frame The X dimension is the same for both sides 4 The detail view F shows the adjustment of free play between the plates pos 3 and 4 on both sides The distance shall be 1...

Page 42: ... 52 D 316 12 44 355 13 98 374 14 72 table 4 3 E Machines 80 100 120 kg 180 230 275 lb dimensions are stated in mm inches Figure 4 3 M Machines 80 100 120 kg 180 230 275 lb with two way tilting forward and backward drilling points for anchoring bolts dimensions are stated in mm inches VIEW FROM ABOVE REAR SIDE FRONT SIDE ANCHORING BOLT SUPPLIED WITH THE MACHINE ANCHORING BOLT SUPPLIED WITH THE MACH...

Page 43: ...PORTANT TEMPERATURE IN WASHING TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise In principle the manufacturer strives that the real temperature inside the washer is never higher than...

Page 44: ...erature direct injury will appear VENTING WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING figure 3 3 pos 2 and 15 figure 3 5 pos 2 and 7 DO NOT COVER The vent air opening is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water It allows also proper measuring of the water level For the sa...

Page 45: ...CD In some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter ALCI or earth ground leakage current breaker Specifications Tripping current 100mA if locally not available allowed use a 30mA trip current preferably selective type with small time delay set Install max 2 machines on each RCD for 30mA only 1 machine Ty...

Page 46: ...isconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W N conductors Make sure there can not be accidental contact since the supply cable stays under voltage even when the main switch is off Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE terminal Connect the supply cable conductors to the terminals mai...

Page 47: ...2 30 6 AWG 9 6 AWG 9 63 50 50 10 AWG 7 10 AWG 7 80 63 16 AWG 5 16 AWG 5 100 80 25 AWG 3 16 AWG 5 125 100 35 AWG 2 25 AWG 3 160 125 50 35 AWG 2 200 160 70 50 250 200 95 70 300 250 120 95 Table 4 4 Manufacturer s recommended minimal conductor section 1 Protection conductor 2 Phase conductor 3 Phase conductor 4 Phase conductor 5 Neutral conductor 6 Molded tube 7 The stripped length of conductors Figu...

Page 48: ...ously make sure to make equipotential bonding between all these appliances The external protective terminal for this purpose is located on the rear panel of the machine frame figure 4 4 E pos 3 The minimum protection conductor s cross section depends on the supply cable cross section and can be found in table 4 4 However for the protection purposes with the supply cable section of min 4 mm we reco...

Page 49: ...nt figure 4 4 F to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 5 of Ø 8 mm 0 315 in the plastic hose connection part for each pump On the plastic hose connection part is also a nipple of Ø 12 mm Use this nipple ONLY for entering diluted soap Drill with Ø 11 5 mm 0 45 By default these nipples are closed Drill only the ones that will b...

Page 50: ... electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing position 3 After connection of conductors to the respective positions of the connector P screw clamps fix up the cable by tightening the cable bushing against discon...

Page 51: ...remove the three striking color transport braces securing the vibrating machine components during the transport One brace figure 4 5 A pos 1 is located in the front part of the machine accessible after removal of the front lower cover The two braces 2 are placed in the rear machine part accessible after removal of the rear cover After removal of the braces mount the covers back to their places MAC...

Page 52: ... into operation remove the six striking color transport braces securing the vibrating machine components during the transport The three braces are placed on the left side of the machine and three braces are placed on the right side of the machine accessible after removal of the side covers After removal of the braces mount the covers back to their places Figure 4 5 C Machines 80 100 120 kg 180 230...

Page 53: ...areful reading of the operation manual before the machine start and following the instructions stated 6 Check of the drum rotation direction during extracting MACHINES 33 40 55 kg 80 100 125 lb LOOKING AT THE MACHINE FROM THE FRONT VIEW THE DRUM ROTATION DURING EXTRACTION MUST BE COUNTER CLOCKWISE MACHINES 80 100 120 kg 180 230 275 lb LOOKING AT THE MACHINE FROM THE FRONT VIEW THE DRUM ROTATION DU...

Page 54: ...lean the machine cabinet to remove any traces of washing soaps 4 Soap hoppers must be cleaned at the end of each working day 5 Clean up the door gaskets to remove sediments and dirt Do not use solvents or acids to clean the rubber door gasket Do not use oil or grease on rubber After the machine has been cleaned up leave the door opened to provide the machine venting and to prolong the door gasket ...

Page 55: ...nd this entire assembly is bolted to the bottom of the switchboard 4 The switch controlling element is inserted into the rubber bushing 3 located into the limiter 2 which is bolted to the drum front face 1 The switch attached to the switchboard is a part of the machine skeleton which is attached to the frame and the limiter with the bushing is a part of the assembly that vibrates The vibration swi...

Page 56: ...2 36 between the limiters 2 and the vibration switch 4 see the side view 3 Moving the holder 6 with the switch left or right direction B you will centre the switch control element to the distance axis between the limiters 2 VERIFYING OF THE FUNCTION Perform the verifying as follows 1 Open the control panel cover 2 Start extraction mode 3 After reaching of the maximum RPM carefully switch over the ...

Page 57: ...ont face of the drum 2 Limiter 3 Bushing 4 Switchboard bottom 5 Vibration switch 6 Adjusting nut 7 Vibration switch holder FRONT SIDE RIGHT SIDE Figure 5 6 B Machines 80 100 120 kg 180 230 275 lb dimensions are stated in mm inches 1 Front part of moving frame 2 Limiters 3 Machine frame 4 Vibration switch 5 Adjusting nut 6 Vibration switch holder ...

Page 58: ...ten the loosened bolts using the torque value stated in the following tables MACHINES 33 40 55 kg 80 100 125 lb TIGHTENING MOMENTS VALUES OF BOLTS AND NUTS FOR MACHINES 33 40 55 kg 80 100 125 lb figure 5 7 A BOLT NUT DIMENSION NUMBER OF PCS TIGHTENING MOMENTS Nm TIGHTENING MOMENTS lbf ft A M20 x 65 24 12 600 443 B M12 x 30 8 70 52 B 33 kg 80 lb nut KM13 1 450 332 C M12 x 35 6 70 52 D M30 x 80 1 80...

Page 59: ...0 369 100 kg 230 lb 12 A 120 kg 275 lb M20x70 16 600 443 80 kg 180 lb 4 B 100 120 kg 230 275 lb M10x60 6 60 44 C 80 100 120 kg 180 230 275 lb M16x75 12 500 369 80 100kg 180 230lb M8x25 D 120 kg 275 lb M8x30 8 40 30 E 80 100 120 kg 180 230 275 lb M12x45 4 30 22 Table 5 7 B Figure 5 7 B Machines 80 100 120 kg 180 230 275 lb MARKING OF THE BOLTS A hub flange bolts B bolts fixing the door hinges C bol...

Page 60: ...CATION POINTS QUANTITY AND LUBRICATION PERIODS MACHINES 33 40 55 kg 80 100 125 lb LUBRICANT Use a multipurpose lithium lubricant containing high pressure additives of consistency NLGI 2 SKF LGEP 2 ESSO BEACON EP 2 LUBRICATORS For main bearings and seals figure 5 8 A lubricators are located on the rear machine cabinet and marked by the symbol Lubrication point see User s manual chapter 3 SYMBOLS ON...

Page 61: ...under stress and their life service has been shortened If the belts are too loose they can be slipping on the pulley and cause a noisy operation In the case of need tighten the belts Change the belts if worn out or damaged Testing force of belt tensioning which can be measured by tension meter is indicated in table 5 9 Procedure for approximate belt tensioning according to force measured by tensio...

Page 62: ... faces If all points A B C D are touching the ruler the pulleys are aligned 1 Main housing with the pulley 2 Drum 3 Drive motor 4 Ruler Figure 5 9 5 10 WATER AND STEAM FILTERS Machines are equipped with filters on water and steam inlets if the machine has steam heating The washers 80 100 120 kg 180 230 275 lb is equipped with a filter for steam only It is necessary to clean up the filters occasion...

Page 63: ... the casing 2 from the door bearer 3 always by a whole turn that the groove in the casing thread 2 appears bellow the securing bolt 1 3 To make the casing turning 2 easier use the semicircle notches 4 between the casing 2 and the handle pin 5 in which you insert cylindrical object a bolt etc By turning the handle the casing 2 will also move 4 After the door thrust has been adjusted tighten up the ...

Page 64: ... not been sufficient exchange the door seal 5 12 SPRING UNIT MACHINES 33 40 55 kg 80 100 125 lb Spring units figures 5 12 A pos 1 are to be adjusted in the case that you found out the suspended machine part is not in a horizontal position without linen and water or after the spring unit has been replaced WARNING MAIN SWITCH MUST BE OFF The spring unit adjusting is achieved by turning the nuts 2 wi...

Page 65: ...NO case a higher value If the fuse blows again do not change it but find the cause of the failure Contact your commercial distributor for help if necessary 5 14 EARTH LEAKAGE TRIPS If the laundry is equipped with the earth leakage trip in the inlet circuit of the electric switchboard it is necessary to test it regularly The earth leakage trip is a very sensitive device and it provides a safety for...

Page 66: ...URE DURING OPERATION When the power supply has been interrupted during a washing cycle the door lock stays in a blocked position and the door cannot be opened UNBLOCKING OF THE DOOR LOCK IN CASE OF EMERGENCY If the power blackout takes too long you can make an emergency unblocking of the door lock The emergency door opening has been described as follows WARNING BEFORE THE EMERGENCY DOOR OPENING TU...

Page 67: ...ANCE MANUAL 67 Figure 6 1 A Machines 33 40 55 kg 80 100 125 lb view from above Figure 6 1 B Machines 80 100 120 kg 180 230 275 lb door lock cover 6 2 ERROR INDICATION SHOWN ON DISPLAY See User s manual chapter 5 See Programming manual chapter Troubleshooting ...

Page 68: ...re parts drain valve 1 way inlet valve 2 way inlet valve 3 way inlet valve steam valve door lock microswitch door lock coil fuses thermostat sensor motor contactor heating contactor heating element V belts door seal Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer ...

Page 69: ...ly For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of ...

Page 70: ...E INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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