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Do not measure line to ground. Voltages will vary widely when doing this.

 

When the load is applied, this voltage will drop

.  Ideally it will only drop to 5% below the 

average of the 3-phase voltages. 

If your load motor runs backwards, reverse the two single-phase carry through lines T1 and T2 at 

the motor that needs reversing.  If these lines are switched going to the idler, then the direction of 

all equipment will be reversed. 

3.3  GENERAL MAINTENANCE 

The rotary phase converter may operate continuously with or without a load.  The converter will 

run cool and quiet in the no load condition because the voltages are well balanced.   

1. Never start the converter with a load applied (including transformers)

2. The converter should start within a second or two.  Wait to start loads (including

transformers) until the converter reaches full speed.  A timer circuit can be used to

automatically start loads after the converter reaches full speed.

3.3.1  MAINTENANCE 

Keep dust and moisture from the control panel and the idler.  Keep dust from accumulating in the 

motor.  Dust can be blown out using compressed air.  Keep dust from accumulating on the 

surface of a TEFC model as this prohibits proper cooling. 

3.3.2  LUBRICATION 

Larson Electronics rotary phase converter idler/generators are custom made and come with pre-

packed bearings using the lubricant specifically designed for this idler. 

DO NOT use Lithium based lubricants

.  These may cause premature bearing failure and will 

void any warranty. 

Be careful not to force so much grease into the bearings that the excess finds its way into the 

windings of the idler.   Some idlers have sealed bearings and will never require greasing.  If the 

idler has grease fittings located on the end bells of the idler, use the chart below for a greasing 

schedule. 

Frame 

HP Range 

Hours running 

Grease Type 

Up to 210 

3-5 

12,000 

Polyrex EM 

210-280 

7.5-20 

9,500 

Polyrex EM 

280-360 

25-50 

7,400 

Polyrex EM 

>360 

60 & 75 

3,500 

Polyrex EM 

Summary of Contents for 240 VOLT SERIES

Page 1: ...ALL PURPOSE CNC HEAVY DUTY Rotary Phase Converters 240 480 VOLT SERIES Smart Digital Phase Converter Operation Installation Manual MTPC DRB 208 240 1P 20HP 3P...

Page 2: ...ether and insulated 4 7 5 8 6 9 Do not use wire nuts or ground any of these connections Use the supplied bolts and make all connections insulated Make sure the Phase Converter Panel the Idler Motor an...

Page 3: ...different voltage is needed then a transformer installed in front of the phase converter will be necessary The three phase output is delta configured This means that voltage measurements between phase...

Page 4: ...g 50 degrees C High humidity 2 1 2 INSTALLATION GUIDELINES CONTROL PANEL IDLER Steps to install the control panel and idler a Mount enclosure on a secure wall or on the idler idler mount models only A...

Page 5: ...losure cover is used for clarity f Wire the idler 240V Bolt idler leads 4 5 6 together Insulate this connection with electrical tape or heat shrink tubing Connect the ground line to the ground screw i...

Page 6: ...otect all wire and machinery with proper size breakers Always make sure rotary phase converter starts before external load s are applied A qualified electrician should do all wiring DO NOT assume that...

Page 7: ...minimum recommended based on largest hard starting CNC amps For combined HP s greater than 50 of maximum total HP listed in the tables above consult NEC local codes for conductor sizing The above cha...

Page 8: ...ner by turning the switch to the stop position As with most electrical equipment frequent stops and starts are harder on the rotary phase converter than steady operation The rotary phase converter is...

Page 9: ...tically start loads after the converter reaches full speed 3 3 1 MAINTENANCE Keep dust and moisture from the control panel and the idler Keep dust from accumulating in the motor Dust can be blown out...

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