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ADDITIONAL NOTES ON WIRING: 

It is important to have adequate single-phase electrical service.  The actual single phase current 

that  will  flow  through  the  converter  is  approximately  1.73  times  the  three-phase  current.    The 

National Electric Code requires 2.5 times the three-phase load current to allow for starting current 

and a margin of safety.  This is a good conservative calculation to determine your single phase 

branch circuit wire size and breaker size.   

The power required to run the phase converter is very small and is negligible in figuring out the 

power required.  The power required is calculated based on the load only.   

Wire can never be sized too large, but too small of wire can impede performance and even keep 

the converter from starting properly. Increase wire size one size for every 50 feet of run and round 

up. 

3.0   OPERATION & MAINTENANCE 

3.1   STARTING & STOPPING 

Larson Electronics phase converters are started by turning the rotary switch to the start position.  

The starting sequence is automatic and the switch needs only to be turned to start and released. 

The switch should return to the run position on its own.  Stopping the phase converter is done in a 

similar  manner,  by  turning  the  switch  to  the  stop  position.    As  with  most  electrical  equipment, 

frequent stops and starts are harder on the rotary phase converter than steady operation.    The 

rotary phase converter is extremely low cost to operate at idle (with no three-phase load), and this 

is preferable to a high level of stopping and starting.  If your load situation dictates that the rotary 

phase converter must be started and stopped frequently, call us about our On Demand with Delay 

Off kit for optimum product operation.

 

3.2  CHECKING VOLTAGES 

Measuring Voltage is the easiest way to test to see if the phase converter is working properly.  

When  voltages  are  balanced  on  the  three  3-phase  lines,  currents  are  balanced.   

Measuring 

current is more difficult as there are different types of current present in the running phase 

converter such as regenerative current.

 

Voltage Measurements: 

Measure L1 to L2  

This is your single phase voltage as supplied from the utility. To get the  

(T1 to T2) 

most accurate voltage measurements, make sure that the converter is on 

and the load is applied. 

Measure L1/T1 to T3  This is the voltage between the manufactured line (T3) and one of the 

single phase lines.  This voltage should be up to 5% higher than the T1 to 

T2 single-phase voltage. 

Measure L2/T2 to T3  This voltage is the least important.  It should also be within 5%.  

This 

voltage will drop when a load is applied. 

Summary of Contents for 240 VOLT SERIES

Page 1: ...ALL PURPOSE CNC HEAVY DUTY Rotary Phase Converters 240 480 VOLT SERIES Smart Digital Phase Converter Operation Installation Manual MTPC DRB 208 240 1P 20HP 3P...

Page 2: ...ether and insulated 4 7 5 8 6 9 Do not use wire nuts or ground any of these connections Use the supplied bolts and make all connections insulated Make sure the Phase Converter Panel the Idler Motor an...

Page 3: ...different voltage is needed then a transformer installed in front of the phase converter will be necessary The three phase output is delta configured This means that voltage measurements between phase...

Page 4: ...g 50 degrees C High humidity 2 1 2 INSTALLATION GUIDELINES CONTROL PANEL IDLER Steps to install the control panel and idler a Mount enclosure on a secure wall or on the idler idler mount models only A...

Page 5: ...losure cover is used for clarity f Wire the idler 240V Bolt idler leads 4 5 6 together Insulate this connection with electrical tape or heat shrink tubing Connect the ground line to the ground screw i...

Page 6: ...otect all wire and machinery with proper size breakers Always make sure rotary phase converter starts before external load s are applied A qualified electrician should do all wiring DO NOT assume that...

Page 7: ...minimum recommended based on largest hard starting CNC amps For combined HP s greater than 50 of maximum total HP listed in the tables above consult NEC local codes for conductor sizing The above cha...

Page 8: ...ner by turning the switch to the stop position As with most electrical equipment frequent stops and starts are harder on the rotary phase converter than steady operation The rotary phase converter is...

Page 9: ...tically start loads after the converter reaches full speed 3 3 1 MAINTENANCE Keep dust and moisture from the control panel and the idler Keep dust from accumulating in the motor Dust can be blown out...

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