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3

SECTION 3 – SAFETY RULES 

 

3-1.GENERAL SAFETY RULES 

 

 

Only a professional may open the device. Remove the 

power plug and make certain that the device is 
completely unplugged. . Discharge the components in 
the device, which store electricity. 

 

If you have any doubts, please contact a professional. 

Of course, you may contact our customer service, 
which has the appropriate resources and means, as 
well as professionally trained personnel. 

 

Always use appropriate length cables and make sure 

the work piece clamp is properly attached. 

 

Hazards could be caused by the main current as well 

as by the welding current. 

  The law prohibits the non-professional electrician to 

tamper with parts, which are connected with the main 
voltage, with the exception of the power plug or the 
main power switch.  

  Remove the device from the power during repair or 

maintenance work on the power source. If you need to 
leave the workstation, even only for a moment, you 
must noticeably block the power plug. 

  The highest and therefore the most dangerous 

voltage in the welding electrical circuit is the idling 
voltage. The maximum permission able idling voltage 
is determined in national and international 
requirements and depends on the type of welding 
power, the construction of the power source and the 
more or less electrical hazard of the work station. 

 

If a safe operation of the device seems doubtful, turn 

off the device and secure against unintentional use. 
Safe operation is no longer possible if 

o

 

the device shows visible damage or, 

o

  the device malfunctions 

o

 

the device no longer can operate

 

  Please note the relevant safety precautions during 

handling of the gas bottles. 

 
The Optiwelder is manufactured to be operated with 
230V~ main voltage

 

Yellow-green conductor = protection conductor (PE). The 
remaining conductors L1 and N are connected to phase 
and neutral of the power plug. Since the introduction of the 
Euro Norm IEC 38 (effective since May 1987) the mains 
voltage in all Europe is defined by 230V. 

The welding device is set by the manufacturer at 230V! 

– this means, the device may, due to the tolerance of +/- 
15%, also be operated on a 220V power. Devices that 
operate on a different power than 230V will be marked 
with a special sticker. 
 

AUTHORIZED SERVICE PERSONNEL ONLY MAY 
OPEN THE DEVICE! 

 

 

IF THE DEVICE HAS BEEN MADE FOR A SPECIAL

 

VOLTAGE, THEN SEE THE TECHNICAL DATA 
INDICATED ON THE DEVICE! THE POWER SWITCH 
MUST CORRESPOND WITH THE MAIN VOLTAGE AND 
THE POWER RECEPTACLE OF THE WELDING 
DEVICE. (See the technical data!) 
PLEASE ENSURE THAT THE MAIN POWER BOX CAN 
SUPPORT THE USE OF THIS DEVICE WITHOUT 
BLOWING A FUSE: 
USE ONLY THE PROVIDED POWER CONNECTORS! 

 
 
 

3-2. PERSONAL BODY PROTECTION AND DANGERS 

 

  Wear protective gloves on both hands during 

welding, since sparks and splashes are unavoidable. 
The protection gloves may not contain a high portion 
of easy melting plastic fibers. Gloves will protect from 
harmful UV rays during welding. 

 

Wear appropriate clothes, with no synthetics. 

Do not look into the welding arc with unprotected 
eyes; only use welding protection shield with 
correct protection 

lenses

 (min. Protection level 

11)

 

 

The arc emits besides light and heat rays, which 
could cause glares or burns, also UV rays. If 
insufficiently protected, these invisible ultra violet 
rays can cause a very painful conjunctivitis, which will 
become apparent several hours later.

 

 

Persons or helpers whom are in the vicinity of this 
light arc must be made aware of the danger and 
must also wear protective gear, if necessary, install 
protection walls. 

 

Arrange for enough fresh air, especially in small 
rooms, since smoke and harmful gases may develop. 

 

Do not perform any welding on receptacles, in which 
gas, fuel, mineral oils or similar were stored, even if 
they have been empty for some time, because the 
residues could cause an explosion. 

 

Special rules apply to rooms of high risk of fire and 
explosion. 

 

 
SECTION 4 – INSTALLATION 

 

4-1. SET UP RULES 
 

  Set up the device so that the cooling air can easily 

reach all surfaces of the casing. 

 

Do not cover the device in any way! 

 

  

  Set the device onto a sturdy, hard to inflame and 

insulated surface! 

 

Do not let metal dust (i.e. during sanding) get into the 

device 

 

Summary of Contents for optiwelder T1

Page 1: ...Operating Instructions Precision Welding Device optiwelder T1 and PUK Optic Device Lampert Werktechnik GmbH 230V...

Page 2: ...rer will not be liable for any damages which result from improper usage or treatment Please read the sections General Safety Rules and Personal Body Protection carefully before you start up the device...

Page 3: ...tanium and various NE metals and nickel alloys such as brass German silver monel or EVO Also suitable for precious metals and precious metals alloys Not approved for welding dentures Dentistry Any usa...

Page 4: ...The welding device is set by the manufacturer at 230V this means the device may due to the tolerance of 15 also be operated on a 220V power Devices that operate on a different power than 230V will be...

Page 5: ...ECTOR JACK FOR HAND PIECE 5 JACKS 6 For connecting the contact elements such as welding table clamps and holding pliers 4 3 DESRIPTION OF THE OPERATIONS ELEMENTS BACK SIDE Illus 2 FUSEBOX 7 Fuse box w...

Page 6: ...and set the gas flow to ca 3 6 liter per minute m a x i m u m operating pressure 10 bar Insert the power plug Switch the mains power switch 8 to ON the device will perform an automatic test The yellow...

Page 7: ...ng addition For deeply located welding spots the electrode should be longer It may be helpful to use wire as a welding addition to close holes or as reinforcement Only use welding wires as a welding a...

Page 8: ...RGON 99 9 ARGON 4 6 Maximum gas pressure 10 bar Inert class I Insulation class B Weight 5 20 kg 6 2 Identification Plate Symbol explanations Amperage Voltage Protection Method Hertz Alternating Curren...

Page 9: ...t im Leerlauf aus Install proper power protection Send device to be serviced 6 Welding unsatisfactory Wrong safety gas no inert gas Use inert gas Argon 4 6 7 Oxidation and soot development Gas pressur...

Page 10: ...EWG According to EMV electro magnetic compatibility guidelines 89 336 EWG The Manufacturer Lampert Werktechnik GmbH Julius Echter Str 4 97440 Werneck Germany declares that the product optiwelder T1 Sp...

Page 11: ...10...

Page 12: ...e for any damages which result from improper usage or treatment Please read the sections General Safety Rules and Personal Body Protection carefully before you start up the device Note The devices man...

Page 13: ...SAFETY RULES A professional may only open the device Remove the power plug and make sure the device is not under live power Always contact your professional if you are uncertain Before replacing the e...

Page 14: ...ON The view protection filter 2 must switch from dark to bright shortly after turning on the device for a test Perform this test every time before you begin working with this device to make sure it is...

Page 15: ...ation unit welding shield only to be operated with the Opti Welder Precision welding device Use only in dry environments Operating temperature 5 C to 40 C Mains Voltage 15 230 V 50 60 Hz Illumination...

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