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Chiller Operation
The chiller unit consists of the following subunits:
1. Refrigeration Circuit
The refrigeration circuit consists of evaporator, compressor, condenser, expansion valve and
refrigerant. The coolant returning from the customer’s application exchanges with the
refrigerant in the evaporator. The evaporated refrigerant is compressed by the compressor and
sent to the condenser. In the condenser, heat is rejected from the refrigerant to the ambient air
with the help of the condenser fan. Here refrigerant is condensed and enters the electronic
expansion valve. The expansion valve cools the liquid refrigerant which then goes to the
evaporator to exchange heat again with the coolant and this cycle continues. The system also
consists of a ‘Hot gas bypass valve’ in the heating loop, where the condenser coil and
expansion valve are bypassed partially or completely. The refrigerant flows through this loop
for cases where the customer load is too low or where raising the temperature of the coolant is
necessary to maintain stable application temperature.
2. Coolant Circuit
This circuit consists of the evaporator, coolant tank, pump and coolant. Temperature of the
coolant is regulated in the evaporator which then enters the coolant tank. This coolant is
circulated by the pump to maintain the customer application temperature. Coolant from the
customer application is circulated back to the evaporator and this cycle continues.
3. Control Panel
The control panel is responsible for the interaction of the different components with each other
and to integrate the sensors in order to achieve the required temperature setpoint. This is also
used for monitoring the state of the system.
Additional information on the system can be found in the
Plumbing & Refrigeration Diagram
Summary of Contents for Nextreme NRC1200 Series
Page 1: ...Nextreme Recirculating Chiller Specification and User Manual Part Number 387004848 ...
Page 17: ...17 Component Locations Figure 2 Isometric Views of Unit Figure 3 Top View ...
Page 18: ...18 Figure 4 Front View Figure 5 Rear View Figure 6 Side View ...
Page 39: ...39 Figure 25 Sensor Wiring Low Voltage ...
Page 40: ...40 Plumbing Refrigeration Diagram Figure 26 Plumbing and Refrigeration Diagram ...
Page 43: ...43 Figure 31 Pump Performance of NRC5000 with Cooling Fluids Water and 40 EG W ...
Page 60: ...60 PCFLT Returns FLT fault or NO FAULTS FOUND PCFLT C Clears Fault Returns FLT Faults Cleared ...
Page 69: ...69 Declaration of Conformity ...