KYMCO Dink 50, Service Manual

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14.HANDLEBAR/FRONT WHEEL/FRONTBRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
14-2
DINK 50/125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
•
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS Unit: mm (in)
Item Standard Service Limit
Axle shaft runout
⎯
0.2 (0.008)
Radial
⎯
2 (0.08)
Axial
⎯
2 (0.08)
Brake disk thickness 3.5
～
4.2 (0.14
～
0.168) 3 (0.12)
Brake disk runout
⎯
0.3 (0.012)
Brake master cylinder I.D. 12.7
～
12.74 (0.508
～
0.5096) 12.75 (0.51)
Brake master cylinder piston O.D. 12.65
～
12.68 (0.506
～
0.5072) 12.64 (0.5056)
Brake caliper piston O.D. 25.33
～
25.36 (1.0132
～
1.0144) 25.3 (1.012)
Brake caliper cylinder I.D. 25.4
～
25.45 (1.016
～
1.018) 25.45 (1.018)
TORQUE VALUES
Handlebar lock nut 45 N•m (4.5 kgf•m, 32 lbf•ft)
Steering stem lock nut 80 N•m (8 kgf•m, 58 lbf•ft)
Steering stem pinch bolt 32 N•m (3.2 kgf•m, 23 lbf•ft)
Front axle nut 60 N•m (6 kgf•m, 43 lbf•ft)
Master cylinder reservoir cover screw 2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Master cylinder holder bolt 12 N•m (1.2 kgf•m, 9 lbf•ft)
Brake lever pivot bolt 2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Brake lever pivot nut 10 N•m (1 kgf•m, 7.2 lbf•ft)
Brake light switch screw 1 N•m (0.1 kgf•m, 0.7 lbf•ft)
Brake caliper mounting bolt 27 N•m (2.7 kgf•m, 19 lbf•ft)
ALOC bolt: replace with a new one.
Brake caliper bleed screw 6 N•m (0.6 kgf•m, 4.3 lbf•ft)
Brake pad pin 18 N•m (1.8 kgf•m, 13 lbf•ft)
Brake hose oil bolt 35 N•m (3.5 kgf•m, 25 lbf•ft)
SPECIAL TOOLS
Lock nut wrench A120F00002
Oil seal and bearing installer A120E00014
Bearing piller
A120E00037
Front wheel rim runout