KYMCO Dink 50, Service Manual

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15
. REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
15-3
DINK 50/125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
When performing the services stated in this section, the engine and exhaust muffler must be cold
to avoid scalding.
•
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Dink 125 Unit: mm (in)
Item Standard Service Limit
Rear wheel rim runout
⎯
2 (0.08)
Rear brake disk thickness 3.5
～
3.8 (0.14
～
0.152) 3 (0.12)
Rear brake disk runout
⎯
0.3 (0.012)
Rear brake master cylinder I.D. 12.7
～
12.74 (0.508
～
0.5096) 12.75 (0.51)
Rear brake master cylinder piston O.D. 12.65
～
12.68 (0.506
～
0.5072) 12.64 (0.5056)
Rear brake caliper cylinder I.D. 25.4
～
25.45 (1.016
～
1.0144) 25.45 (1.018)
Rear brake caliper piston O.D. 25.33
～
25.36 (1.0132
～
1.0144) 25.3 (1.012)
Dink 50 Unit: mm (in)
Item Standard Service Limit
Rear wheel rim runout
⎯
2 (0.08)
Rear brake drum I.D. 110(4.4) 111(4.44)
Rear brake lining thickness 4.0(0.16) 2.0(0.08)
Rear shock absorber spring free lengh. 209(8.36)
⎯
TORQUE VALUES
Dink 125
Rear axle nut 120 N•m (12 kgf•m, 86 lbf•ft)
Rear shock absorber lower mount bolt 27 N•m (2.7 kgf•m, 19 lbf•ft)
Rear shock absorber upper mount bolt 40 N•m (4 kgf•m, 29 lbf•ft)
Rear fork mount bolt 27 N•m (2.7 kgf•m, 19 lbf•ft)
Master cylinder reservoir cover screw 2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Master cylinder holder bolt 12 N•m (1.2 kgf•m, 9 lbf•ft)
Brake lever pivot bolt 2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Brake lever pivot nut 10 N•m (1 kgf•m, 7.2 lbf•ft)
Brake light switch screw 1 N•m (0.1 kgf•m, 0.7 lbf•ft)
Brake caliper mounting bolt 32 N•m (3.2 kgf•m, 23 lbf•ft)
ALOC bolt: replace with a new one.
Brake caliper bleed screw 6 N•m (0.6 kgf•m, 4.3 lbf•ft)
Brake pad pin 18 N•m (1.8 kgf•m, 13 lbf•ft)
Brake hose oil bolt 35 N•m (3.5 kgf•m, 25 lbf•ft)