KYMCO 125 MOVIE S INJECTION, Manual

Page: 179 / 213

16
. STARTING SYSTEM
16-1
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The removal of starter motor can be accomplished with the engine installed.
•
For the starter clutch removal, refer to Section 4.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter motor brush length 12.5 8.5
TORQUE VALUES
Starter clutch cover socket bolt 1.2kg-m
Starter clutch lock nut 9.5kg-m
SPECIAL TOOLS
Lock nut wrench
Universal holder
TROUBLESHOOTING
Starter motor won‘t turn Lack of power
•
Fuse burned out
•
Weak battery
•
Weak battery
•
Loose wire or connection
•
Faulty ignition switch
•
Foreign matter stuck in starter motor
•
Faulty starter clutch
or gear
•
Faulty front or rear stop switch
•
Faulty starter relay Starter motor rotates but engine does
•
Poorly connected, broken or shorted wire
not start
•
Faulty starter motor
•
Faulty starter clutch
•
Starter motor rotates reversely
•
Weak battery
SERVICE INFORMATION ......................16-1 STARTER RELAY..................................16-4
TROUBLESHOOTING.............................16-1 STARTER CLUTCH...............................16-6
STARTER MOTOR ..................................16-2