Kverneland H Series Technical & Service Manual Download

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Content

General data and equipment…….............................3

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Road transport

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Working position

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Construction

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Rollers options

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Leveling bar regulation

Gearboxes …………………………………….……..17

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Central gearbox disassembly

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Central gearbox assembly

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Central gearbox technical specifications

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Lateral gearbox disassembly

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Lateral gearbox assembly

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Lateral gearbox technical specifications

Basic hydraulic circuit (std. equipment)…...........…31

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Distributor Block

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Roller sequence circuit

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Folding circuit

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Transport Lock circuit

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Roller Lift circuit

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Line Marker circuit (optional)

Electric-hydraulic functions (optional)………......…38

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Folding-transport lock function

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Roller lift- roller sequence function

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Roller lift function

Circuit with Control panel……………………………42

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Central gearbox

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Side gearbox

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Drivelines

Summary of Contents for H Series

Page 1: ... 4m Address Kverneland Group Soest GmbH Coesterweg 42 59494 Soest Germany Receiver Technical Service Details Technical machine information adjustments and failure finding Serial number serial number ACPOHxx Technical Service Manual Power Harrow H series 3 4m ...

Page 2: ... disassembly Lateral gearbox assembly Lateral gearbox technical specifications Basic hydraulic circuit std equipment 31 Distributor Block Roller sequence circuit Folding circuit Transport Lock circuit Roller Lift circuit Line Marker circuit optional Electric hydraulic functions optional 38 Folding transport lock function Roller lift roller sequence function Roller lift function Circuit with Contro...

Page 3: ... 35 m 2 6 m 3 1 m Working speed 4 8 Km h Transport speed 40 45 Km h Working width 4 m 4 5 m 5 m 6 m Number of rotor 16 18 20 24 Tines 32 36 40 48 Weight with packer roller 2800 Kg 3050 Kg 3500 Kg 3900 Kg Weight with cracker roller 3000 Kg 3200 kg 3730 Kg 4170 Kg Center of gravity 0 7 m PTO speed 1000 rpm Max power 257 hp Min power 132 hp Overload protection on lateral drives 2 5 kN Rotor speed 246...

Page 4: ...4 General data and equipment 4 3100 mm 1650 mm 2900 mm Road transport Total weight 3 900 kg Rear view ...

Page 5: ...5 5 General data and equipment Road transport 3100 mm 1650 mm Total weight 3 900 kg ...

Page 6: ...6 6 Rear view Front view Road transport General data and equipment 2900 mm 3100 mm ...

Page 7: ...7 General data and equipment Total weight 3 900 kg 7 Working position ...

Page 8: ...8 8 Rear view Front view General data and equipment Working position 6000 mm ...

Page 9: ...9 9 700 mm 1730 mm 1500 mm Working position Total weight 3 900 kg General data and equipment ...

Page 10: ... guards with spring Lightning equipment rear Cat III IV floating lower attachments Safety shields Front drive shaft guard third point attachment jacks for machine closing hydraulic distributors hooks for locking the machine into closed position Central gearbox with lever control drive shaft hook Spring track eradicator Leveling bar ...

Page 11: ...Ø of shaft 55 60 mm high resistance Distance bushing 50 mm Trough 10mm special profile Self supporting trough no additional frame is required BOLT Tighten it to 175 Nm BOLT assembled with Loctite 638 Tighten it to 150 200 Nm MA44000106 Ring Nut Assembled with Loctite 243 Tighten it to 140 160 Nm Dent the top neck of the metal ring nut on two points Shim adjustment BOLT assembled with Loctite 638 T...

Page 12: ...sible assembly position The phase angle must not exceed 15 If it is not possible to find a position between 5 and 15 rotate the tine carrier 180 and try again NB The alignment of three adjacent tine carriers must be convergent or divergent not parallel Fig 1 4 Rotate the newly assembled tine carrier so that it is in line with the trough as in step 2 5 Assemble the next adjacent tine carrier so tha...

Page 13: ...00 13 450 16 5 500 19 600 23 Grease type suggested Grease features Brand AGIP GREASE EP 00 LITHIUM grease EP SHELL ALVANIA EP LF 00 NLGI 00 G00K DIN 51826 Generic Brand Lithium grease SAE140EP NLGI 00 G00K DIN 51826 Att on We advice do not mix up The Synthetic grease with Mineral grease ...

Page 14: ...14 General data and equipment Construction 14 ...

Page 15: ...ve line Attached you will find some info about how to respect the phase on the lateral shafts during maintenance work 2 Do not exchange parts of the left and right lateral driveline The lateral driveline are identified by two different part numbers Moreover on left driveline the identification number brought back on the torque limit side ...

Page 16: ...Rollers 16 Type of soil Heavy Tough Medium Sandy Normal condition All conditions Simplified cultivation techniques Packer Roller Diam 600 Cage roller Packer Roller Diam 600 or Diam 500 Actipack roller Flexline roller Cracker roller ...

Page 17: ...17 17 General data and equipment Leveling bar equipment ...

Page 18: ...18 Central gearbox 3 speed Comer D 825 A 18 MAGE59 Disassembly Assembly Technical specifications NOTES Warning Disassembled shims if not damaged must to be assembled in the same positions ...

Page 19: ...5 disassemble cover 46 Disassemble Stud bolts 41 shim 44 outer ring 42 Tools Allen screw wrench n 9 16 Fork wrench n 1 2 17 22 27 30 Adjustable wrench snap ring pliers Disassemble the shaft 38 from side A Hit the crown wheel 26 from side B In order to extract inner bearing 42 Crown wheel 26 and shim 40 Disassemble Snap ring 24 inner ring 34 snap ring 35 shims 37 outer ring 34 Uncaulk locknut 27 Un...

Page 20: ...5 inner ring 5 Unscrew bolts 10 disassemble cover 9 Hit the shaft 19 from side D hole To reach the snap ring 24 from side E Take away inner ring 62 Disassemble snap ring 24 and shim 23 Uncaulk locknut 11 unscrew locknut 11 Tools Extractor snap ring pliers chisel hammer Disassemble shaft 19 inner ring 12 snap ring 8 and take away shim 13 Disassemble snap rings 52 spacers 63 pistons 53 and spring 50...

Page 21: ...r 17 spacer 16 shim 1 gear 7 Assemble shaft 29 paying attention to fit all components previously assembled Assemble spacer 2 and inner ring 5 Assemble outer ring 5 and snap ring 3 Set the shaft 29 by hitting from both sides Check the axis preload K use torquemeter Disassemble snap ring 3 Assemble shims 6 and snap ring 3 Set the shaft 29 by hitting from both sides Check the axis preload W use torqu...

Page 22: ...e taper roller bearing 34 snap ring 35 Assemble shaft 38 snap ring 24 shim 40 and crown wheel 26 Tools Fork wrench n 17 hammer torquemeter Snap ring pliers comparator adjustable wrench Dynamometric wrench chisel Assemble shim 44 outer ring 42 46 Inner ring 42 cover 46 bolts 45 tighten Set the shaft 38 by hitting both sides Check the axis preload K torquemeter Disassemble snap ring 35 Assemble shim...

Page 23: ... 32 39 and tighten to 3 kgm To prevent any oil leak make the test insufflate from the hole plug 47 pressure bar 0 35 and put the gearbox in a tank you can verify any pressure drop with a manometer on hole plug 39 scale 0 6 bar for 10 minute Dry the gearbox Fill the gearbox with oil SAE 90EP Assemble plugs 47 and tighten to 3 kgm ASSEMBLY AND MAINTANANCE The contact of crown wheel and pinion must b...

Page 24: ...how check the backlash Lubrication Gearbox operates with oil lubrication The type of oil recommended is SAE 90EP Oil Quantity 7 Litres Oil change First oil change is recommended after the first 50 hours of work other change after 600 hours and or once per year at least ...

Page 25: ...25 25 Laterl gearbox MAGE60 Disassembly Assembly Technical specifications NOTES Warning Disassembled shims if not damaged must to be assembled in the same positions ...

Page 26: ...hammer Tools Snap ring pliers pipe hammer extractor chisel Disassemble snap ring 18 cover 21 o ring 13 oil seal 19 from cover 21 Disassemble snap ring 22 and take away shims 17 23 Hit the crown wheel 6 from side A extract flange pick up inner ring 20 Disassemble inner ring 15 from crown wheel 6 using an extractor Disassemble snap ring 9 and cap 7 using pipe or chisel and hammer Disassemble outer r...

Page 27: ...ipe chisel hammer extractor Unscrew bolts 12 and take away cover 26 Disassemble outer ring 3 take away shim 2 Hit the pinion shaft from side B extract from housing Disassemble inner rings 3 take away shims 4 Disassemble outer ring 3 from housing ...

Page 28: ... pre mounted cover 26 bolts and tighten to 5 6 4 kgm Hit the pinion shaft 11 from both sides Check axis preload value W use torquemeter The difference between value W and value K must be 0 3 kgcm Tools Pipe hammer snap ring pliers Torquemeter chisel NOTES Clean all the components from remaining grease and silicone Replace any particular damaged When assembling the taper roller bearings pay attenti...

Page 29: ...oil plugs 10 and tighten 3 kgm max Assemble copper washers 24 bolts 12 and tighten to 3 kgm In order to prevent any leak of oil make the following test insufflate from the hole plug 29 to pressure bar 0 35 and put the gearbox in a tank you can verify any pressure drop with a manometer assembled on hole plug 10 scale 0 6 bar for 10 minute Dry the gearbox Fill the gearbox with oil SAE 90EP Assemble ...

Page 30: ...d on crown wheel and pinion Use the shims in order to obtain the right contact Fig A B Gear backlash must be respect the following relation 0 03 0 08 x module if module m 5 gearbacklash must be 0 15 0 40 mm C Tightening of bolts must be carried out making use of torquemeter wrench D Insert oil seals taking care or greasing the zone of contact between oil seal and shaft E Gearbox operators with lub...

Page 31: ...31 31 4 Technical specifications ...

Page 32: ...32 Basic hydraulic circuit std equipment schematics hydraulic 32 ...

Page 33: ...33 33 Basic hydraulic circuit std equipment Distributor block ...

Page 34: ...34 Basic hydraulic circuit std equipment Roller sequence circuit 34 ...

Page 35: ...35 35 Basic hydraulic circuit std equipment Folding circuit ...

Page 36: ...36 36 Basic hydraulic circuit std equipment Transport lock circuit ...

Page 37: ...37 37 Basic hydraulic circuit std equipment Roller lift circuit ...

Page 38: ...38 38 Basic hydraulic circuit std equipment Line markers circuit optional ...

Page 39: ...39 39 Hydraulic circuit electro hydraulic controls schematics hydraulic ...

Page 40: ...40 40 Hydraulic circuit electro hydraulic controls Connections and functions ...

Page 41: ...41 41 Hydraulic circuit electro hydraulic controls Folding transport lock circuit ...

Page 42: ...42 42 Hydraulic circuit electro hydraulic controls Roller lift circuit ...

Page 43: ...43 43 Hydraulic circuit Control panel schematics hydraulic ...

Page 44: ...44 44 Hydraulic circuit Control panel Junction Box Control box ...

Page 45: ...45 45 Hydraulic circuit Control panel Interface on coulter bar brackets ...

Page 46: ...46 46 Hydraulic circuit Control panel Line marker function ...

Page 47: ...47 47 Hydraulic circuit Control panel Pre emergence marker function ...

Page 48: ...48 48 Hydraulic circuit Control panel Coulter bar lift ...

Page 49: ...49 49 Hydraulic circuit Control panel Coulter bar pressure ...

Page 50: ...50 50 Hydraulic circuit Control panel Pre emergence marker function ...

Page 51: ...n Connection is tight If you tighten the components too high torque will damage the fittings leakage in the system turn Leakage If hydraulic connections are bleeding in between two components the connection has to be replaced Too much addition torque with a tool will destroy the hydraulic parts If you tighten the thread with to high torque you will elongate the threats and the fittings starts leak...

Page 52: ...52 52 Requests ...

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