Kval DL-2, Operation And Service Manual, Page: 6 / 80

DL-2 Door Light Machine
To Power Up the DL-2 ..........................................................................2-7
Powering Down the DL-2 ......................................................................2-7
Momentary Stop ....................................................................................2-8
To Resume Normal Operation after a Momentary Stop ........................2-8
Operator Controls .................................................................... 2-9
Pneumatic Table Controls ...................................................................2-10
Pneumatic Table with Edge Prep Controls (Option) ...........................2-10
Edge Prep Controls (Option) ..............................................................2-12
Motor Controls ....................................................................................2-13
Head Controls .....................................................................................2-13
DL-2 Setting Up for a Cut ........................................................ 2-15
Door Stop ............................................................................................2-15
Face Bore Templates ..........................................................................2-15
Edge Detailing Machine ......................................................................2-15
Cutter Head Stops ..............................................................................2-16
Cutter Head ........................................................................................2-16
Door Thickness ...................................................................................2-16
About Set Collars and Templates ............................................ 2-17
About Y Axis Template Bar(s) .............................................................2-17
About Face Bore Templates ...............................................................2-18
Y- Axis Template Bar Set-up ...............................................................2-18
Adjusting a Y Template Bar ................................................................2-19
Using Templates ...................................................................... 2-22
Positioning the Template (Index Holes) ..............................................2-23
Template Drill Jig ................................................................................2-24
Chapter 3
Maintenance of the DL-2
Maintenance Schedule ............................................................ 3-2
Maintenance NO-GOES .......................................................... 3-4
Lubrication Schedule ............................................................... 3-5
Lubrication Requirements ........................................................ 3-6
Linear Bearings, Flange Bearing, and Pillow Blocks ............................3-6
Gear Motor Lubrication Requirements ..................................................3-7
Ball Screws ...........................................................................................3-7
Description of Air Input ........................................................................3-7
Adjusting the Air Line Lubricator ..........................................................3-8
Priming the Air Line Lubricator .............................................................3-8
Changing or Adjusting Bits ...................................................... 3-9
Adjusting Drill Unit ................................................................... 3-10