KUHN RW1600 Operation Manual Download

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Safety instructions

Pre-stretcher rotation 30 rpm

The prescribed pre-stretcher rotation of maximum 30 rpm may not be
exceeded.

Use ear protection

Use adequate ear protection during wrapping. Serious hearing injuries
can occur.

Never stay behind the machine while unloading

Stay clear of the table area while unloading a bale. An outcoming,
rolling bale has a heavy mass and a high speed. A rolling bale can
cause serious or deadly injuries.

Stay clear of pre-stretcher rollers

Stay clear of the pre-stretcher rollers. Hands can be squeezed
between the rollers. Personal injuries can occur.

Stay clear of the pre-stretcher area

Stay clear of the pre-stretcher area while the wrapper arms are
rotating. Serious injuries can occur.

Summary of Contents for RW1600

Page 1: ...RW1600 Operation manual Issue 04 2009 Date of printing 6 2009 Language EN From machinenumber PIN VGEW000365 Serial number PSN 03EW01 Reference number ZNA012EN ...

Page 2: ...Software version Assembled options Dealer s address Manufacturer s address KUHN GELDROP B V retains all copyrights and rights of usage The contents of this operating manual are subject to change without notice All rights reserved The right to technical revision is reserved RW1600 VGEW KUHN GELDROP B V Nuenenseweg 165 5667 KP Geldrop The Netherlands Phone 31 40 2893300 ...

Page 3: ...9 Pre stretcher 40 Film installation 41 Film overlap 42 Check at beginning of the season 43 Running 43 Road transport 44 Safety 44 Before road transport 44 Road transport 45 Preparation at the field 46 Safety 46 Performing settings 46 Prior to wrapping 46 Placing into working position 47 Use at the field 48 Safety 48 Checks before use 48 Film wrap recommendations 49 Start position mode 50 Wrapping...

Page 4: ...3 Bale turner 93 Hydraulic bale turner 93 Bale stop arm 93 Drop mat 94 Drop plate 94 Road lighting set 94 Remote control 94 Troubleshooting 95 Safety 95 Electronic control system 95 Applicutter 96 Pre stretcher 98 Hydraulics 98 Film 99 Bale 99 Disposal of the machine 100 EC Declaration of conformity 101 Index 102 ...

Page 5: ...e and to keep it handy In this way you will avoid accidents respect the warranty conditions always have a functional machine in perfect working order For the employer All personnel are to be trained in the use of the machine regularly at least once a year in accordance with employers liability insurance association guidelines Untrained or unauthorised individuals are not permitted to use the machi...

Page 6: ...plus sign shows that it involves optional equipment which does not belong to the standard model Besides these symbols pictograms are used which will help you with locating of text passages TIP The word Tip shows tips and advices to the use The triangle refers to danger at assembling or adjusting work The key refers to tips at assembling or adjusting work 0 The star shows examples which are needed ...

Page 7: ...nstructions because of your own safety because of the safety of your fellow man to guarantee the machine safety When handling agricultural machinery wrong behaviour can lead to a lot of danger Therefore work with special care and never under pressure of time For the employer Inform the one who works with this machine frequently about these safety instructions and according to the legal regulations...

Page 8: ...eration adhering to serves your own safety Keep safety decals and signs clean and legible at all times Replace safety decals and signs that are missing or have become illegible If original parts on which a safety decal or sign was installed are replaced be sure that the replacement part also displays the current decal or sign ...

Page 9: ...cured loading arm can cause serious or deadly injuries or damages Stay clear of the pre stretcher Stay clear of the pre stretcher area while the wrapper arms are rotating Serious injuries can occur Stay clear of the loading arm area Stay clear of the moving loading arm area A loading arm moving down can cause serious personal injuries Stop the tractor engine Prior to any maintenance repair and adj...

Page 10: ...ile unloading Stay clear of the table area while unloading a bale An outcoming rolling bale has a heavy mass and a high speed A rolling bale can cause serious or deadly injuries Stay clear of pre stretcher rollers Stay clear of the pre stretcher rollers Hands can be squeezed between the rollers Personal injuries can occur Stay clear of the pre stretcher area Stay clear of the pre stretcher area wh...

Page 11: ...epair and adjustment work on the tipped table place the table safety bar A non secured table can cause serious or deadly injuries Stay clear of the applicutter rollers Stay clear of the applicutter rollers Hands can be squeezed between the rollers Personal injuries can occur ...

Page 12: ... instructions Wear close fitting clothing Avoid wearing loose fitting clothing Loose clothing can get stuck between rotating parts Danger of serious injury Keep the machine clean Always keep the machine clean to avoid fire risk Equip the machine with a 10 litre pressurised water fire extinguisher to be prepared in case of fire Running in an enclosed area Do not run the machine in an enclosed area ...

Page 13: ...ies can occur Hydraulics Hydraulic couplings only pressureless Only couple the hydraulic hoses to the tractor when both tractor and machine hydraulics are pressureless Hydraulics under pressure can cause accidental movements of the machine High pressure in the hydraulic system The hydraulic system is under high pressure All tubes hoses and couplings must be controlled regularly for leaks and exter...

Page 14: ...ble Prohibition of transporting people on the machine Nobody and nothing shall be transported on the machine during transport Transporting of people or objects on the machine is perilous and prohibited Changed driving and braking handling Because of the hitched machine the driving and braking handling changes Especially when driving curves the dimensions and mass of the machine have to be taken in...

Page 15: ... the machine during transport Transporting of people or objects on the machine is perilous and prohibited Check the direct surroundings Before driving and bringing into use of the machine the direct surroundings must be checked Take care of sufficient view Only start driving when no persons or objects are in the direct surroundings Perilous injuries can occur Tighten bolts and nuts Check bolts and...

Page 16: ...rolling away shut down the engine and remove the ignition key never stay between tractor and machine during unhitching take care of a level and secure surface for the machine take care of a secure lock of the support jack only detach the hydraulic hoses when the hydraulic system at both tractor and machine is pressureless In case of negligence heavy or deadly injuries can be the consequence ...

Page 17: ...gine and remove the ignition key make sure the tractor and machine are positioned on a firm and level area support if necessary unhitch the tractor if possible do not use parts of the machine as climbing help use suitable climbing helps on the contrary Only when observing these prescriptions a secured working during care and maintenance work is guaranteed Interrupt electric power supply Before wor...

Page 18: ...ding to the hitched machine untie the tractor s battery and the dynamo Therefore you will avoid damages to the electrical installation Tighten bolted links After care and maintenance work all loose bolted links must be tightened Because of loose bolted links material damages can be caused Further prescriptions Observe the prescriptions Please observe besides these safety instructions the accident ...

Page 19: ...her signs on the machine Intended use of the machine This machine shall be exclusively used for the normal agricultural work Any use beyond the one stipulated above requires written authorization of the manufacturer this may be required for film wrapping unusual non grass plants as well Characteristics of the machine The loading arm picks up lifts the bale and puts it onto the table The table star...

Page 20: ...20 Acquaintance with the machine Description of the components Film roll storage Loading arm Applicutter Pre stretcher Drawbar Table ...

Page 21: ...h the machine 21 Technical specifications Dimensions weight Weight Maximum weight kg 1 550 Length m Overall length 4 20 L Width m Overall width 2 69 W Height m Overall height with loading arm folded out 2 58 H H L L W ...

Page 22: ...22 Acquaintance with the machine Bale requirements Round bales Minimum diameter cm 100 Maximum diameter cm 150 Maximum width cm 120 Maximum weight kg 1 200 Maximum 150 cm ...

Page 23: ...d kit for manual control only Drop mat Bale turner Additional counter weights Adapter for 500 mm film rolls Remote control Adapter belt drive sprocket Gear kit pre stretcher Wheel chock kit Bale wrap counter Filmend sensor kit for electronic con trol only Hydraulic tip arm for bale turner Stop arm for bale turner ...

Page 24: ...ting DIN ISO 1724 Hydraulics 1 single acting control valve with pres sureless return with hydraulic bale turner 1 single acting control valve with pres sureless return Pump capacity l min 26 Pressure bar 160 Tyres standard 15 0 55 17 10PR AW Maximum transport speed km h 25 Maximum table rpm 30 Film width mm 750 Alternative film width mm 500 Film thickness μm minimum 25 Quality 3 layer blown film ...

Page 25: ... prevents or decreases the risk of serious injuries Checking the delivery Completely delivered The machine is delivered completely In case parts are not present please contact your dealer The machine must be checked after delivery The machine is equipped with Operation manual Spare parts manual Hydraulic hose with coupling Electronic control system control box joystick fixing brackets power cable ...

Page 26: ...achine Using a tractor which is not suitable can cause serious personal and material damages Fix the tractor lower links Fix the tractor lower links after hitching of the machine Lateral movement of the lower links causes leads to unstable driving characteristics during road transport and can cause accidents General The machine is ex works provided for hitching onto the tractor towing hook To prep...

Page 27: ...g hook and the hitch eye of about 15 cm The drawbar can be turned upside down Doing this the drawbar can be set for high and low attachment Drawbar adjustment Four types of drawbars exist standard drawbar drawbar with eye drawbar with double tongue high drawbar The machine must be placed in a horizontal position Turn the handle to the left drawbar goes upwards or Turn the handle to the right drawb...

Page 28: ...and nuts Move the drawbar to the desired position The drawbar must always be fitted with 3 bolts and nuts per side Tighten the bolts and nuts Torque the bolts and nuts to 220 Nm Remove the hoist Hitch the machine to the towing hook of the tractor 36 69 Towing hook height cm Cm Minimum 36 Maximum 69 Bolts Nuts Drawbar ...

Page 29: ...e 29 Support jack Fully retract the support jack using the handle Remove the spring clip Remove the pin Lift the support jack completely Place the pin Lock the pin with the spring clip Pin spring clip Support jack Handle ...

Page 30: ... must be installed on a support or holder in the tractor cab Take care of the following Ensure the cable control is installed in good manual and visible reach of the operator Do not mount the cable control onto a part that is subject to strong vibrations Ensure the cable control is in an area with less dust Avoid sharp bends in the cables Connection Place the cable control at the tractor Rotation ...

Page 31: ...ort or holder in the tractor cab Take care of the following Ensure the joystick is installed in good manual and visible reach of the operator Do not mount the joystick onto a part that is subject to strong vibrations Connections joystick control Connect the main power cable of the machine box directly to the 12V battery of the tractor Connect the 4 pin connectors of the control box and machine box...

Page 32: ...in the tractor cab Take care of the following Ensure the control box is installed in good manual and visible reach of the operator Do not mount the control box onto a part that is subject to strong vibrations Ensure the control box is in an area with less dust Do not install the control box where bright sun or rain may reach it Electrical connections control box Connect the main power cable of the...

Page 33: ...s can cause injuries or unforeseen movements of the machine Secure tractor hydraulic devices In transport position tractor hydraulic devices must be secured against unintentional movements Unintentional movements of the hydraulic device can cause serious injuries or unforeseen movements of the machine Check correct position of hydraulic hoses Hydraulic hoses may not stick or tighten Pay attention ...

Page 34: ... accordingly Cable control When the machine is provided with a cable control the hydraulic block must be adjusted accordingly Switch off the tractor engine and remove the ignition key Remove the main plug Mount the blocking plug Mount the main plug Joystick and electronic control When the machine is provided with a joystick or an electronic control the hydraulic block must be adjusted accordingly ...

Page 35: ...of the hydraulic block is necessary The oil flow of the tractor must be adjusted to 26 l min Hydraulic hoses Make sure the tractor hydraulic device is pressureless Couple the hydraulic coupling to a single or to a double acting hydraulic device with pressureless return Road lighting Connect the 7 pin plug to the trailer lighting socket on the tractor ...

Page 36: ...ons in turning area During work no persons may be within the turning area of the machine including the table area Serious personal injuries can be caused Secure the machine During adjustment an increased danger of injury exists Therefore secure the machine from accidental commencement of operations and rolling away the machine must have a level secure position and must be supported during working ...

Page 37: ...e adjusted for small or large bales Recommended setting depending on the bale diameter Support the roller Remove the bolts Move the roller to the desired setting Tighten the bolts Remove the support of the roller Front position Rear position Table roller Bolts Bale size m Recommended position until 1 30 front over 1 30 rear ...

Page 38: ...o that the bale is in the middle of the table When the bale is on the table the clearance C on both sides between the bale and both support rollers should be maximum 150 mm The support roller can be placed in three positions The middle or the right hole is recommended Remove the linch pin Place the roller in the correct hole to adjust to clearance C Place the linch pin C C Support rollers Bolts Su...

Page 39: ...e bales to be wrapped Loading arm adjustment The loading arm must be adjusted so that the bale is in the middle of the loading arm Move up the loading arm a little Release the locking pin Remove the pin Adjust the loading arm to the desired bale diameter Place the pin Mount the locking pin Loading arm Locking pin Pin ...

Page 40: ...e pre stretcher must be adjusted so that the centre of the film roll matches the centre of the bale Pre stretcher adjustment Switch off the tractor engine and remove the ignition key Loosen the bolts one turn Move the entire pre stretcher upwards or downwards depending on the bale diameter and the kind of bales to be wrapped The film must now match the centre of the bale Tighten the bolts Bolts Ce...

Page 41: ...ecommended is Film requirement page 24 Loading the film roll Move the lower lever to secure the pre stretcher with the hook Release and lift the upper lever In case a 500 mm film roll is used Place an adapter on top of the film roll Place a film roll Lower the upper lever Guide the film between the pre stretcher according to the scheme Move the lower lever to unsecure the pre stretcher from the ho...

Page 42: ...ted In case a pre stretcher adapter for 500 mm film rolls is mounted an 18 teeth sprocket can be mounted Recommended setting depending on the desired film roll width Exchanging the sprocket Loosen the chain tensioner Remove the chain Remove the sprocket Mount the desired sprocket Mount the chain Tighten the chain tensioner Sprocket Chain tensioner Chain Film roll width mm Sprocket teeth Film overl...

Page 43: ...he road lighting Check the lubrication Maintenance intervals page 81 Check the tyre pressure Tyre pressure page 85 Running Run the tractor hydraulics at idle Check the correct operation of the components Check if there are no unusual noises Switch off the tractor hydraulics Check the tightness of the hardware During the running in period a specific maintenance must be done confer to maintenance ch...

Page 44: ...dirt falling at the road can cause a slippery state of the road This can lead to fatal accidents Before road transport Road transport must be done in transport position To bring the machine into transport position the following steps are necessary the loading arm transport lock must be applied the bale turner must be folded 90 upwards and locked the hydraulic bale turner must be folded 90 upwards ...

Page 45: ...riving check the close environment Always take care of a clear view and especially at children in the working environment of the machine Lock hydraulic valves of the tractor before road transport Do not transport any persons or objects at the machine Adapt the drive speed to the road conditions Do not exceed the maximum speed of 25 km h Obey the national and local speed limits Pay attention to suf...

Page 46: ...g settings The settings to the machine must be performed in working position They are described in the next sections Prior to wrapping Placing into working position Prior to wrapping Before wrapping can start the following has to be checked Has the loading arm been placed in working position Has the bale turner been placed in working position Has the hydraulic bale turner been placed in working po...

Page 47: ...ding arm must be placed into working position Remove the locking pin Remove the pin Move down the loading arm completely Mount the pin Lock the pin with the locking pin The locking pin must be in the right hole Hydraulic bale turner The hydraulic bale turner must be placed into working position Unlock and fold down the hydraulic bale turner in working position Lock the hydraulic bale turner Pin Lo...

Page 48: ...rious or deadly injuries can occur No persons in the folding area Take care of no people be in the folding area of the machine People can get crushed by the machine within this area Serious or deadly injuries can occur Take care of the field condition Take care of the field condition especially during driving on slopes when unloading a round bale Unloading a round bale on a slope may only take pla...

Page 49: ...he number of the table revolutions to cover the bale completely with film Add 1 to this number Multiply this with 3 for 6 layers or with 4 for 8 layers The table drive is set to give 2 2 2 layers overlap using 750 mm film Recommendation 500 mm film The recommended number of film wraps must be 6 film wraps Recommendation 750 mm film The recommended number of film wraps must be 6 film wraps Bale dia...

Page 50: ...ble control joystick control electronic control Cable control Drive to the bale Move the right lever forwards to lift the bale using the loading arm onto the table Move the right lever backwards to lower the loading arm completely Hold the middle lever for 1 revelation to start wrapping The table must turn with maximum 30 rpm After the last but one number of film wraps the buzzer sounds Than the f...

Page 51: ...tor valve Push the FJ button to move the table into loading position Manual mode Drive to the bale Push the joystick left and hold it to lift the bale using the loading arm onto the table Push the joystick right and hold it to lower the loading arm completely Push the FJ button down and hold it for the slow table revelations to start wrapping Push the FJ button down and move the joystick to any di...

Page 52: ...atically Semi automatic mode In case A2 A4 and A6 are set to 0 every step must be confirmed manually Parameter settings page 71 Push to activate the programm Push to operate the loading arm Push to start wrapping In case the wrapping process is interrupted push to restart wrapping The table must turn with about 30 rpm After the last number of film wraps Push to move the table backwards The bale wi...

Page 53: ...ick is in the middle position Drive to the bale Push the FJ button down and hold it and move the joystick to the left to lift the loading arm completely Wrapping continues automatically when the joystick is in the middle position Electronic control Hold the joystick forwards to lower the loading arm completely During holding the joystick the table stops rotating Drive to the bale Push the joystick...

Page 54: ...54 Use at the field Emergency stop In case of emergency wrapping can be stopped immediately Joystick control Push the joystick in any direction Electronic control Push ...

Page 55: ...set number of wraps has been reached Wrap and bale counter box The wrap and bale counter box enables supervision of the bale wrapping procedure from the tractor cab Especially the following functions can be monitored Bale counters 1 day counter 1 total bale counter Film wrap counter Control box front Buttons Actual mode button Selection of the mentioned bale wrap sequence Clear button Change a val...

Page 56: ...56 Wrap and bale counter Parameter change The parameters can be changed upon desire Push to enter the desired display Push until the desired digit flashes Push to set the digit Push to confirm ...

Page 57: ...rrent number of table laps flashes Push to set the first digit Push for the last digit Push to set the last digit Push to confirm BAL The number of bales wrapped can be shown in the display The number of bales wrapped can be reset to zero Push to enter the display BAL Push until the number of bales wrapped flashes Push to reset to clear the number of bales wrapped to zero Push to confirm Number Re...

Page 58: ...tion must be set 0 In case 0 00 is set the table stops rotating immediately after reaching the pre set number of film wraps In case 1 00 is set the table makes one turn after reaching the pre set number of film wraps Push to enter the display F Push until the first digit flashes Push to set the first digit Push until the second digit flashes Push to set the second digit Push until the last digit f...

Page 59: ...ut of the bale Joystick control The joystick control enables supervision of the total bale wrapping procedure from the tractor cab Especially the following functions can be monitored Bale counters Film wrapping process Automatic or manual film wrapping control Control of several individual parts of the machine Control box front Display Lever F2 F3 F1 On off switch FJ ...

Page 60: ...unloading position when the last wrapping cycle at slow speed has been interrupted FJ button On off switch To switch the power on or off Joystick Position Function Down Start film wrapping joystick to any direction Wrapping in fast speed joystick to the left Loading arm up during wrapping joystick to the right Loading arm down during wrapping Position Function Forward Table downward Backward Table...

Page 61: ...buttons and the joystick Push F2 to select CYK Push F1 to select manual mode The display shows M Push the concerning buttons or joystick Manual mode page 51 Semi automatic mode Semi automatic mode offers the possibility for the following to stop before bale unloading to wrap the pre set number of wraps to unload the bale automatically Push F2 to select CYK Push F1 to select semi automatic mode The...

Page 62: ...d or backward to set the last digit Push joystick left or right to enter the first digit Push joystick forward or backward to set the first digit Push F2 to confirm BAL The number of bales wrapped can be shown in the display The number of bales wrapped can be reset to zero Push F2 to enter the display BAL Push and hold F1 until the number of bales wrapped flashes Push F3 to reset the number of bal...

Page 63: ...ystick forward or backward to set the digit Push F2 to confirm TIP UP The time the table tips backwards Push F2 to enter the display TIP UP Push and hold F1 until the current time flashes Push joystick forward or backward to set the last digit Push joystick left or right to enter the first digit Push joystick forward or backward to set the first digit Push F2 to confirm TIP If the time is set to 0...

Page 64: ...current time flashes Push joystick forward or backward to set the last digit Push joystick left or right to enter the first digit Push joystick forward or backward to set the first digit Push F2 to confirm TIP If the time is set to 0 0 sec the table must be tipped downwards manually F2 F3 F1 Number Recommended number 0 0 5 0 0 1 ...

Page 65: ...also provides error indicating functions Control box The control box enables supervision of the total bale wrapping procedure from the tractor cab Especially the following functions can be monitored Bale counters 4 day counters 1 total counter Film wrapping process Automatic or manual film wrapping control Control of several individual parts of the machine Control box front Display Upper toggle sw...

Page 66: ...tral position The loading arm is moved to its neutral position in front of its sensor To start point To move the loading arm to the middle position move the table fully downwards reset the revolution counter to zero Pushing to increase a value switch the buzzer on Pushing to decrease a value switch the buzzer off Table to bale loading position This is only possible if the loading position sensor i...

Page 67: ...t normal speed Pushing to the right parameter selection table rotation at low speed Upper toggle switch Pushing up lowering the table Pushing down raising the table Lower toggle switch Pushing to the left table to unloading position Pushing to the right approve interrupt the programm before the preset number of foil wraps has been reached reset the revolution counter ...

Page 68: ... manual mode Depending on the requested action Push the concerning toggle switches or joystick on the control box Semi automatic mode Semi automatic mode offers the possibility for the following to stop the table before film wrapping starts to stop before bale unloading to wrap the pre set number of wraps to unload the bale automatically Push to select semi automatic mode When one or more of the a...

Page 69: ...ping cycle is automatic Push to select automatic mode Push to start wrapping The machine starts in a programmed cycle In case of a failure or correction during wrapping Push to select manual mode Push to select automatic mode Push Wrapping will continue from the point of failure ...

Page 70: ...er change The parameters can be changed upon desire Push Push joystick left or right to select the desired parameter Push to change the parameter value Push to return to automatic mode or Push to return to manual mode The value is stored ...

Page 71: ...l number of jobs increases with one JOBS page 71 BAL The total number of bales wrapped The total number of bales wrapped can not be reset JOBS The total number of jobs done The total number of jobs can be reset to zero Push to confirm After the number of bales has been cleared to zero the total number of jobs done increases with one Number Recommended number 0 99 no recommendation Number 0 99999 N...

Page 72: ...th the electronic control system The bale loading with the loading arm can be included in the wrapping procedure A2 1 A2 0 This setting is only valid in case your machine is equipped with the electronic control system The start of film wrapping after bale loading After the bale is loaded Push to confirm Setting Buzzer on off Setting Recommended setting 1 yes 0 no 1 Setting Recommended setting 1 st...

Page 73: ...hosen the bale unloading can be done manually Push to confirm A6 1 A6 0 This setting is only valid in case your machine is equipped with the loading position sensor After bale unloading the table turns 90 A7 1 A7 0 Independent on an optional film sensor is mounted this setting must be used Setting Recommended setting 1 yes 0 no 1 Setting Recommended setting 1 yes 0 no 0 Setting Recommended setting...

Page 74: ...ition to the fully lifted position t4 This setting is only valid in case your machine is equipped with the electronic control system The time delay for lowering the loading arm after reaching the sensor t5 Before the table rotates at normal speed a slow motion start time can be set t6 After the last sensor by pass the table speed can be delayed slow down Beacon Setting Recommended setting mounted ...

Page 75: ...before bale unloading t10 The time delay before lowering the table t11 The time delay after the table is fully lowered t12 Not in use t14 The maximum interval between the pulses of the film sensor when wrapping in automatic mode Push to confirm Setting Recommended setting 0 0 9 9 1 5 2 5 Setting Recommended setting 0 0 9 9 0 5 0 7 Setting Recommended setting 0 99 4 6 Setting Recommended setting 0 ...

Page 76: ...bearings and grease bright metal parts Cleaning After every time of using the machine Empty and clean the machine of all accumulated crop Cleaning can be done with low pressure with the high pressure cleaner Do not clean bearings electronic and hydraulic parts with the high pressure cleaner Pre stretcher rollers The pre stretcher rollers must be cleaned from particles dust crop and tack Use methyl...

Page 77: ...oad lighting connection and store it in the support at the drawbar Remove the spring clip and the pin lower the support jack to its lowest position and mount the pin and the spring clip Rotate the handle until the hitch eye is free of the tractor s drawbar Machine with joystick control only Store the joystick control in a dry and dust free room free from rodents insects and martens Machine with el...

Page 78: ... or damages Use original parts Use original parts for safety relevant components Dimensions strength and material quality must be guaranteed Building in of not original parts reduces the warranty to nil and void Protect the machine against unintentional use Carry out general repairs maintenance and repair of function troubles at the hitched machine in principle with switched off hydraulics switche...

Page 79: ...ith these oil and lubricants Protect your skin by skin protection creams or oil resistant gloves Skin contact can lead to skin diseases Do not use oil for cleaning Never use oil and lubricants for hand cleaning Chips and waste in this oil and lubricants can extra lead to injuries Change dirty clothing Change extremely filthy oiled clothing as soon as possible Oil can cause health injuries TIP Wast...

Page 80: ... of directions left right front rear above below are to be seen in the direction of travel The directions have been defined as follows Direction Description Left counterclockwards Right clockwards Front in the direction of travel Rear in the direction of travel Rotation around a horizontal axis as seen at right angles to the direction of travel from left to right Rotation around a vertical axis as...

Page 81: ...hours Every 50 working hours Every 150 working hours Every 200 working hours Every week Once per season Grease Oil Check Tighten Change Page Attaching elements Screwing bolts tighter 82 Special torques 82 Pre stretcher Checking the pre stretcher rollers 84 Wheels tyres Tyre pressure 85 Hydraulics Hydraulic hoses 86 Filter hydraulic block 86 Filter hydraulic block 86 Table Drive chain tension 87 Ap...

Page 82: ...the machine at least once per season Special torques Take care of the special torques for the following screwed joints 220 Nm all main frame bolts All main frame bolts must be checked and screwed tighter after one working hour every week 220 Nm wheel nuts Check and screw tighter the wheel nuts after the first 8 working hours every week after every tyre wheel renewal 220 Nm 220 Nm ...

Page 83: ...dard TIP The listed values are applicable for dry or slightly oiled joints Do not use plated bolts screws nuts without grease When a stiff grease is applied decrease the given value by 10 In case lock nuts lock screws or lock bolts are used increase the given value by 10 Thread Torque value Spanner size 8 8 10 9 12 9 Nm mm M3 1 3 1 8 2 1 6 M4 2 9 4 1 1 9 7 M5 5 7 8 1 9 7 8 M6 9 9 14 17 10 M8 24 34...

Page 84: ...retcher must be checked after the first 50 working hours after every 500 working hours Checking the pre stretcher rollers Check that the bolts of the gear rollers are tightened correctly Check that the rollers are clean Pre stretcher rollers ...

Page 85: ...machine damages can occur Tyre dimensions as described Do not fit other tyre dimensions than prescribed Fitting other tyre dimensions can cause accidents Personal injuries or machine damages can occur Pre scribed tyre pressure only Only use the pre scribed tyre pressure Using the wrong tyres pressure can cause serious personal injuries machine damages or traffic accidents When working on the wheel...

Page 86: ...key Discouple the hydraulic hoses Replace the hydraulic hoses Filter hydraulic block Stay clear of the table area Stay clear of the table area while it is rotating Serious injuries can occur The filter is situated near the hydraulic block of machines with control box only The filter contains an indicator on top of it The indicator shows whether the filter has to be exchanged or not Only check the ...

Page 87: ... side of the table The chain should have a slight slack Check the chain tension every week Correct the chain tension as follows Loosen the lock nuts from both chain tensioners Move the chain tensioner up or down until the chain is tensioned correctly Tighten the lock nuts Lock nut Chain tensioner ...

Page 88: ...ing the knife Not wearing safety gloves can cause serious injuries In case of a dull knife it can be exchanged Switch off the electronic control system Shut down the tractor engine Remove the ignition key Use the triangle to untighten the spring Remove the protective hood Loosen the bolts Take out the dull knife Place a new knife Tighten the bolts Mount the protective hood Use the triangle to tigh...

Page 89: ... every cleaning with a high pressure cleaner Motor gear Grease the motor gear every 10 working hours Gear ring Grease the gear ring every 200 working hours Table roller drive chain Oil the table roller drive chain every 50 working hours Motor gear Gear ring Drive chain ...

Page 90: ...s Tipping frame hinges Grease the grease nipples on both sides every 50 working hours Loading arm hinge Grease the grease nipple every 15 working hours Loading arm cylinder Grease the grease nipple every 150 working hours Grease nipple Grease nipples Grease nipple Grease nipple ...

Page 91: ...l bar every 50 working hours Oil the roller every 10 working hours Pre stretcher gears The pre stretcher gears are situated under the cover Remove the knurled knobs Open the cover Oil the pre stretcher gears every 50 working hours Close the cover Mount the knurled knobs Bale turner Grease the grease nipples every 50 working hours Roller Pawl bar Cover Knurled knobs Grease nipples ...

Page 92: ...e automatically annulled if the machine has been equipped with accessories or spare parts not authorised by the manufacturer Optional equipment may only be mounted in accordance with the mounting instructions to the appropriate attaching points For details of the optional equipment Spare parts manual Film roll holder This film roll holder offers the possibility to carry 3 additional film rolls Fil...

Page 93: ...eel chock set Bale turner To prevent wrapped bales from rolling away the bale turner is used to place the wrapped bales on their flat side Hydraulic bale turner Bale stop arm Bale turner set Hydraulic bale turner Bale stop arm ...

Page 94: ...o prevent punctures on the bale from stiff stubble when unloading the bale on the ground Drop plate The drop plate can be used for a smooth bale unloading on the ground Road lighting set Remote control Drop mat Drop plate Road lighting set Remote control ...

Page 95: ...ystem Problem Cause Solution Page Err 1 The warning beacon is not con nected Set t1 to 0 0 74 Err 2 The maximum time for raising or lowering the loading arm is ex ceeded Check the sensor on the loading arm Increase the oil flow from the tractor Err 3 Wrong distance between magnet and sensor Sensor defect or disconnect ed Parameter A6 set wrongly Adjust the magnet or the sensor Check or exchange th...

Page 96: ...card in the driver module Check that the power supply and the cables between con trol panel and driver module are OK and properly con nected Disconnect the power supply for 15 sec and reconnect Check the fuse Problem Cause Solution Page Problem Cause Solution Page The catch rod is not fully charged The applicutter is not adjusted correctly Adjust the catch rod The catch rod is not released Basic s...

Page 97: ... 5 mm Check whether there is play between guide rollers A and catch rod L Check whether roller B is clean there must be no oil on the outside Check the retainer for wear and tear Replace if necessary Adjust by means of washers under catch rod stopper A so that the distance be tween the edge of the end plate and the knife assembly is 2 3 mm Problem Cause Solution Page ...

Page 98: ... the bale The pre stretchers are set too high Decrease the height of the pre stretchers Problem Cause Solution Page Oil flow blockage in the quick couplings Blocked return coupling Change the return coupling Oil heats up Wrong setting of the valve block Too high oil flow from the tractor Check setting of the valve block Reduce the oil flow to 26 l min 34 34 Spool valve unit faulty The spool valve ...

Page 99: ...n Page The film slips along the tilted surface of the bale The film is too little or not tacky Change to a film with more tackiness Problem Cause Solution Page Difficulties when bale loading Bad bale shape The bale shape during baling must be improved ...

Page 100: ... observe the local current and valid waste disposal regulations Metal parts All metal parts have to be delivered to a metal recycling company Oil The hydraulic oil must be disposed at a used oil recycling company Plastic parts All plastic parts can be recycled Rubber Rubber parts like hoses and tyres have to be delivered at a rubber recycling company ...

Page 101: ...ion relates conforms to the relevant basic safety and health requirements of EU Directive 98 37 EC For the relevant implementation of the safety and health requirements mentioned in the EU Directive the following standards have been taken into account EN 12100 1 2 04 2004 EN 294 06 1992 EN 982 11 1996 DIN EN ISO 14982 08 1998 KUHN GELDROP BV Geldrop 26 06 2009 Anthony van der Ley Business unit man...

Page 102: ...he machine 100 Drawbar adjustment Moving the drawbar 28 E EC Declaration of conformity 101 M Maintenance 78 General 80 Safety 78 O Optional equipment 92 Film roll holder 92 General 92 Long connection cable 93 94 Road lighting set 94 Variable roller speed set 93 P Parking the machine 77 Safety 77 Preface Symbols used 6 Preparation at the field Moving into working position 47 Preparation for use 36 ...

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KUHN RW1600, Operation Manual

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