Kugelmann MCSS-5 Original Operating Instructions Download Page 18

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ORIGINAL OPERATING INSTRUCTIONS

Commissioning

March 3, 2018

18/55

Commissioning

This chapter gives you information on the following:

•

Chapter

7.1 "Wiring diagram", page 18

•

Chapter

7.2 "Switch on / off control system", page 23

•

Chapter

7.3 "Open menu", page 24

•

Chapter

7.4 "Configuration of drive signal", page 24

•

Chapter

7.5 "Simulation speed", page 26

•

Chapter

7.6 "Checking and setting of sensors", page 28

•

Chapter

7.7 "Regulator adjustment", page 30

•

Chapter

7.8 "Error delay", page 32

•

Chapter

7.9 "Speed when spreader stops", page 33

•

Chapter

7.10 "Configuration of spreading width", page 34

•

Chapter

7.11 "Disc stop standstill / pause", page 36

•

Chapter

7.12 "Weighing of spreading materials", page 38

•

Chapter

7.13 "Density locked", page 41

•

Chapter

7.14 "Sensor chute available", page 42

7.1

Wiring diagram

This chapter gives you information on the following:

•

Chapter

7.1.1 "Cable harness overhung installation", page 19

•

Chapter

7.1.2 "Cable harness fixed installation", page 20

Summary of Contents for MCSS-5

Page 1: ...Rettenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 Kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ORIGINAL OPERATING INSTRUCTIONS Control system MCSS 5 ...

Page 2: ...istered trademarks of the respective manufacturing companies and shall not be used commercially or otherwise Errors and omissions excepted All rights reserved No part of this manual shall be reproduced or copied in any form printing photocopying storing and or distribution in electronic form without prior written consent of Kugelmann Maschinenbau e K We are constantly developing our products to of...

Page 3: ...laration of Conformity 6 4 Introduction 7 4 1 Target group 7 4 2 Use 7 4 3 Conventions used 8 4 4 Change history 8 5 General description 9 5 1 User interface 10 5 2 Designated use 11 5 3 Obvious misuse 11 5 4 Wear parts 12 6 Safety instructions 13 6 1 General safety instructions 13 6 2 Commissioning 14 6 3 Use 15 6 4 Maintenance 16 6 5 Designations 17 ...

Page 4: ... adjustment 30 7 8 Error delay 32 7 9 Speed when spreader stops 33 7 10 Configuration of spreading width 34 7 11 Disc stop standstill pause 36 7 12 Weighing of spreading materials 38 7 13 Density locked 41 7 14 Sensor chute available 42 8 Operating instructions 43 8 1 Switch on off rotating beacon 43 8 2 Switch on off working headlights 43 8 3 Path dependence and manual operation 45 8 4 Setting of...

Page 5: ... General information This chapter gives you information on the following Chapter 3 1 Service information page 5 Chapter 3 2 EC Declaration of Conformity page 6 3 1 Service information Customer service Tel 49 0 8860 9190 90 Fax 49 0 8860 9190 49 E Mail service kugelmann com ...

Page 6: ...with the relevant essential health and safety requirements of the respective EC Machine Directives and the EMC Directive due to its design and construction and in the version supplied by us If the control system is modified without our consent this declaration shall cease to apply Designation Control system MCSS 5 Relevant EC machinery directives DIN EN ISO 15431 16330 292 1 292 2 60204 1 12100 13...

Page 7: ...The use of the control system by untrained or unauthorized persons is prohibited 4 2 Use These operating instructions contain all necessary data and information for safe operation and commissioning of the spreader Make sure that all persons responsible for the operation of the control system or persons working in the immediate environment of the control system are familiar with the operating instr...

Page 8: ...th or grievous bodily harm Warning Indicates a possibly dangerous situation which in case of non observance of the safety instructions may entail death or grievous bodily harm Caution Indicates a possibly dangerous situation which in case of non observance of the safety instructions may result in minor injuries or damage to property Notice Contains useful information with respect to proper handlin...

Page 9: ...l description March 3 2018 9 55 5 General description This chapter gives you information on the following Chapter 5 1 User interface page 10 Chapter 5 2 Designated use page 11 Chapter 5 3 Obvious misuse page 11 Chapter 5 4 Wear parts page 12 ...

Page 10: ...ng width page 47 30 Turning knob to set spreading density right screw g m See Chapter 8 5 Setting of spreading density page 48 40 Rotating beacon See Chapter 8 1 Switch on off rotating beacon page 43 50 Working headlight See Chapter 8 2 Switch on off working headlights page 43 60 ON OFF See Chapter 7 2 Switch on off control system page 23 70 Manual operation path dependence See Chapter 8 3 Path de...

Page 11: ...d reconditioning of the control system may only be carried out by trained and competent personnel To operate the equipment within the limits of its designated use please note the following These operating instructions as well as all other enclosed documentation The relevant accident prevention regulations The generally recognized rules relating to technical safety requirements and occupational hea...

Page 12: ... ORIGINAL OPERATING INSTRUCTIONS General description March 3 2018 12 55 5 4 Wear parts Hinweis Wear parts are Foil stickers Rocker switches Turning knobs Push buttons Lighting Connectors ...

Page 13: ...e sure that all persons responsible for the operation of the control system are trained in the operation of the device and are familiar with the operating instructions as well as the safety information in this manual Insist on compliance with the applicable safety regulations Warning Non observance of guidelines Risk of serious injury or death Please observe the regulations relating to accident pr...

Page 14: ...accomplished by employees of the dealer the manufacturer or a representative of our works Caution Wrong polarity Danger of property damage Check the polarity prior to commissioning Caution Damaged cables Risk of injury or property damage Damaged cables have to be replaced immediately Caution Commissioning without making sure that the machine is in perfect technical condition Risk of injury or prop...

Page 15: ...afety distance with regard to the sensor disc Caution Laying cables Danger of property damage Lay the cable over the pivot of the cabin in order to avoid damage during tilting Caution Connecting to power supply Danger of property damage Please make sure that in the positive cable a fuse is attached as close to the battery as possible max 15 A 6 3 Use Caution Non observance of regulations concernin...

Page 16: ...erious injury and death Interrupt power supply before executing work at an electrical device Caution Non observance of safety regulations Risk of injury or property damage Comply with the safety regulations during all maintenance work Caution Use of wrong spare parts Risk of injury or property damage Do only use original parts for repair work Caution Maintenance work without necessary technical kn...

Page 17: ...parts and hydraulic lines only with low pressure Caution Cleaning of metallic surfaces Risk of material damage due to detergents Do not use aggressive detergents Caution Loose cable screw connections Danger of property damage Retighten loose bolted connections and screw connections after repair and maintenance work 6 5 Designations Marking Explanation Basis for Declaration of Conformity ...

Page 18: ...etting of sensors page 28 Chapter 7 7 Regulator adjustment page 30 Chapter 7 8 Error delay page 32 Chapter 7 9 Speed when spreader stops page 33 Chapter 7 10 Configuration of spreading width page 34 Chapter 7 11 Disc stop standstill pause page 36 Chapter 7 12 Weighing of spreading materials page 38 Chapter 7 13 Density locked page 41 Chapter 7 14 Sensor chute available page 42 7 1 Wiring diagram T...

Page 19: ...arking 30 Connecting cable to spreader sensors blue marking 40 Control system MCSS 5 1 Fit operating unit Pos 40 at appropriate place in the carrier vehicle 2 Take drive signal power supply Pos 10 from the carrier vehicle Red 12 V socket contact no 1 Brown 0 V ground socket contact no 2 Red white drive signal speed signal socket contact no 3 3 Connect connecting cable Pos 20 with the spreader 4 Co...

Page 20: ...Cable harness fixed installation Pos No Function 10 Drive signal power supply from carrier vehicle to operating unit Pos 40 20 Connecting cable to spreader valves yellow marking 30 Connecting cable to spreader sensors blue marking 40 Control system MCSS 5 50 Connection box ...

Page 21: ...ivot of the cabin in order to avoid damage during tilting Hinweis The terminal diagram is located in the connection box Pos 50 5 Connect connecting cable Pos 20 with the spreader 6 Connect connecting cable Pos 30 with the spreader 7 Take drive signal power supply Pos 10 from the carrier vehicle Red 12 V socket contact no 1 Brown 0 V ground socket contact no 2 Red white drive signal speed signal so...

Page 22: ...missioning Caution Damaged power lines Risk of injury or property damage Damaged power lines have to be replaced immediately Caution Commissioning without making sure that the machine is in perfect technical condition Risk of injury or property damage Check all important parts before commissioning Check all safety related protection devices before commissioning If applicable please replace damaged...

Page 23: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning March 3 2018 23 55 7 2 Switch on off control system Actuate toggle switch ON OFF Control system ON Control system OFF ...

Page 24: ...nual operation path dependence release button 7 4 Configuration of drive signal The drive signal has to be configured before the control system is put into operation Hinweis For the correct configuration of the drive signal the carrier vehicle must fulfill the following conditions The drive signal must have been taken correctly from the carrier vehicle Square wave signal Pulse Pause 20 80 min 4 im...

Page 25: ...0 Speed to be taught 70 Current number of pulses per minute 1 Open menu see Chapter 7 3 Open menu page 24 2 By turning the middle turning knob Pos 20 choose the desired speed Pos 60 for teach in 10 50 km h 3 Start driving until the speedometer of the carrier vehicle shows the set speed Pos 60 In example 30 km h 4 Turning knob Pos 10 press briefly for confirmation Hinweis Check Compare speed to be ...

Page 26: ...speed serves for stationary spreading tests and for manual operation There are two ways to set the simulation speed 1st possibility 1 Open menu see Chapter 7 3 Open menu page 24 2 Actuate once 3 By turning the right hand turning knob Pos 10 the set simulation speed Pos 20 can be changed 2nd possibility ...

Page 27: ... off control system page 23 2 Briefly press left hand turning knob Pos 30 3 By pressing and at the same time turning the left hand turning knob Pos 30 the set simulation speed Pos 40 can be changed Hinweis The set simulation speed does not have to be set twice the value is automatically the same for both possibilities ...

Page 28: ...xplanation 10 Specification of sensor 20 Averaged value for the distance of the sensor 30 Upper value for the distance of the sensor 40 Lower value for the distance of the sensor 50 Value for the current rating at the hydraulic valve 60 Current pulses per second disc 20 70 pulses s screws 40 100 pulses s 70 Setting current rating at hydraulic valve Caution Sensor too close to the sensor disc Dange...

Page 29: ...7 3 Open menu page 24 2 Choose desired sensor Example disc sensor 3 Start measuring by pressing and holding button down Pos 20 Value 70 Sensor too close Turn sensor away from the sensor disc Value 30 Sensor too far away Turn sensor in direction of disc 30 Value 70 Sensor appropriate optimal 50 ...

Page 30: ...acteristic curve disc Characteristic curve left hand screw Characteristic curve right hand screw Pos No Explanation 10 Specification of regulator 20 Points in cam 0 1 30 Regulator value 0 2000 mA 40 Pulses per second Hz 50 Setting pulses per second Hz 60 Selection of points on the curve 0 1 Press and turn Hinweis Hydraulic oil performance must be consistently high Motor speed approx 2000 1 min ...

Page 31: ...t adjustment 4 Repeat procedure for left hand screw and right hand screw 5 Checking results rated range Disc Regulator value 0 Pos 30 at 1 Hz Pos 40 250 350 mA Regulator value 1 Pos 30 at 70 Hz Pos 40 650 850 mA Left hand and right hand screw Regulator value 0 Pos 30 at 1 Hz Pos 40 200 350 mA Regulator value 1 Pos 30 at 170 Hz Pos 40 650 850 mA ...

Page 32: ...supply hydraulic drive can be set in this menu point During this time the hydraulic cycle can regenerate and errors are only detected by the control system after the set time 1 Call up menu see Chapter 7 3 Open menu page 24 2 Actuate several times 3 Set desired error delay time at the right hand turning knob 0 0 60 0 s ...

Page 33: ...8 33 55 7 9 Speed when spreader stops Definition of speed below which spreading will be stopped 1 Call up menu see Chapter 7 3 Open menu page 24 2 Actuate several times 3 Set desired speed when spreader should stop at the right hand turning knob 0 1 25 0 km h ...

Page 34: ...of spreading width 1 Switch on control system see Chapter 7 2 Switch on off control system page 23 Example for basic setting of spreading width 4 0 m 2 Actuate 3 Start spreading 4 Spread until a clear spreading image can be seen on the ground 5 Finish spreading 6 Measure spreading width ...

Page 35: ...in this example 4 0 m this difference shall be corrected as follows 1 Switch off control system see Chapter 7 2 Switch on off control system page 23 2 Call up menu see Chapter 7 3 Open menu page 24 3 Actuate several times 4 Turn at right hand turning knob 6 5 pulses m wider spreading image 6 5 pulses m narrower spreading image ...

Page 36: ...use Only when pressing run up start it will move again If this function is inactive NO the spreading disc continues to turn during standstill pause The conveyor screws stand still in any case 1 Call up menu see Chapter 7 3 Open menu page 24 2 Actuate several times 4 Choose YES or NO by turning the right hand turning knob 5 Actuate 6 Choose YES or NO by turning the right hand turning knob ...

Page 37: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning March 3 2018 37 55 ...

Page 38: ...Pulses 30 Spread quantity kg 40 Pulses kg 50 Press to confirm and calculate again 60 Setting of spread quantity Pos 40 70 Setting of pulses kg 1 Fill in spreading material into the spreader and put a reservoir that is appropriately large under the screw conveyor outlet 2 Start spreading operation see Chapter 8 6 Start spreading page 49 until the screw tunnel is filled ...

Page 39: ...r outlet again 4 Call up menu see Chapter 7 3 Open menu page 24 5 Actuate several times 6 7 Press and hold it pressed For a more detailed setting we recommend to take out 20 kg 8 Now weigh the collected spreading material and compare it with the middle value Pos 30 here 20 00 kg 9 By turning the middle turning knob Pos 60 enter the weighted result Pressing turning 1 0 kg steps Turning 0 1 kg steps...

Page 40: ...ing March 3 2018 40 55 10 After this setting press left hand turning knob Pos 50 to calculate pulses kg again and to repeat the whole procedure for control purposes 11 Carry out this procedure in the same manner for the right hand conveyor screw ...

Page 41: ...ptied continuously in equal measure Regardless of whether the right hand or left hand turning knob is turned the spreading quantity to be spread remains the same for the right hand and left hand side When choosing NO it is possible to set different output rates for the right hand and left hand chamber 1 Call up menu see Chapter 7 3 Open menu page 24 2 Actuate several times 3 Choose YES or NO by tu...

Page 42: ... 14 Sensor chute available Setting specific for different types of spreaders YES for truck mounted spreaders NO for three point spreaders 1 Call up menu see Chapter 7 3 Open menu page 24 2 Actuate several times 3 Choose YES or NO by turning the right hand turning knob ...

Page 43: ...reading width page 47 Chapter 8 5 Setting of spreading density page 48 Chapter 8 6 Start spreading page 49 8 1 Switch on off rotating beacon Unlit push button rotating beacon off Push button illuminated permanently rotating beacon on Push button permanently flashing rotating beacon error Push button rotating beacon 8 2 Switch on off working headlights Unlit push button working headlight off Push b...

Page 44: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions March 3 2018 44 55 ...

Page 45: ...control system calculates the spreading quantity g m according to the vehicle speed and the spreading width Example Left hand side 10 g m Right hand side 12 g m Manual operation The control system calculates the spreading quantity kg min for the spreading procedure according to the set values independently of the actual vehicle speed Example Left hand side 25 kg min Right hand side 20 kg min ...

Page 46: ... control system see Chapter 7 2 Switch on off control system page 23 Start screen path dependent spreading 2 Actuate Manual operation 3 Actuating once more changes from manual operation to path dependent operation Hinweis After each restart the control system works always path dependent ...

Page 47: ...IGINAL OPERATING INSTRUCTIONS Operating instructions March 3 2018 47 55 8 4 Setting of spreading width Turn at the middle turning knob Pos 30 to increase reduce the spreading width m in this example 4 0 m ...

Page 48: ... of the left hand conveyor screw in this example 10 g m Turn at the right hand turning knob Pos 20 to increase reduce the spreading quantity of the right hand conveyor screw in this example 12 g m Lock density see Chapter 7 13 Density locked page 41 in order to evenly increase reduce the spreading quantity of both conveyor screws by turning the left hand or right hand turning knob Pos 10 20 ...

Page 49: ...9 55 8 6 Start spreading Path dependent spreading see Chapter 8 3 Path dependence and manual operation page 45 1 Switch on control system see Chapter 7 2 Switch on off control system page 23 2 Start spreading Spreading starts as soon as the carrier vehicle starts to move ...

Page 50: ...ONS Operating instructions March 3 2018 50 55 Manual operation see Chapter 8 3 Path dependence and manual operation page 45 1 Switch on control system see Chapter 7 2 Switch on off control system page 23 2 Actuate 3 Start spreading ...

Page 51: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions March 3 2018 51 55 Spreading starts ...

Page 52: ...sary precautions that have to be taken when putting the control system into stock Hinweis Always store the control system in a dry covered frost free and salt free area Protect the control system against direct sunlight Store the control system at a dust protected place if necessary in an appropriate bag ...

Page 53: ... ORIGINAL OPERATING INSTRUCTIONS Technical Data March 3 2018 53 55 10 Technical Data Supply voltage 10 30 V Internal operating voltage 12 V Power input max 10 A ...

Page 54: ...h 3 2018 54 55 11 Disconnecting the system The control system must be disposed of in accordance with local or state regulations Dispose of electrical and electronic waste at the collection points provided for this purpose Kugelmann also takes care of the disposal ...

Page 55: ...er claims by the customer shall be excluded All wear parts are excluded from warranty The manufacturer takes no responsibility for third party products not produced at the works of Kugelmann However we assign our claims against the supplier to the customer No warranty will be given for machines purchased second hand or used and modified or converted machines Hinweis Please make sure that you fill ...

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