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Section 3 

Maintenance 

 

72183196 
4-2016/Rev 0 

ORIGINAL INSTRUCTIONS 

3-3 

 

Mandatory Maintenance Schedule 

Table 3-1 

Mandatory Maintenance Schedule 

500 Hours 
Minor Kit 

1,000 Hours 

Minor Kit 

1,500 Hours 

Major Kit 

2,000 Hours 

Minor Kit 

2,500 Hours 

Minor Kit 

3,000 Hours 

Major Kit 

PCV Kit 

3,500 Hours 

Minor Kit 

4,000 Hours 

Minor Kit 

4,500 Hours 

Major Kit 

5,000 Hours 

Minor Kit 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal, 

rod seal and 

seal carrier 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal, 

rod seal and 

seal carrier 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal 

and rod seal 

Replace 

dynamic seal, 

rod seal and 

seal carrier 

Replace 

dynamic seal 

and rod seal 

Lap check 

valve body 

Lap check 

valve body 

Replace all 

discharge 

check valve 

components, 

including the 

valve body 

Lap check 

valve body 

Lap check 

valve body 

Replace all 

discharge 

check valve 

components, 

including the 

valve body 

Lap check 

valve body 

Lap check 

valve body 

Replace all 

discharge 

check valve 

components, 

including the 

valve body 

Lap check 

valve body 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace inlet 

check valve 

poppet, 

spring, sleeve 

and dynamic 

seal spring 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace inlet 

check valve 

poppet, 

spring, sleeve 

and dynamic 

seal spring 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace inlet 

check valve 

poppet, 

spring, sleeve 

and dynamic 

seal spring 

Replace 

discharge 

check valve 

poppet, seat, 

spring and 

guide 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace end 

cap o-ring 

Replace inlet 

check valve 

poppet, 

spring and 

sleeve 

Replace inlet 

check valve 

poppet, spring 

and sleeve 

Replace 

plunger and 

plunger 

spring 

Replace inlet 

check valve 

poppet, spring 

and sleeve 

Replace inlet 

check valve 

poppet, spring 

and sleeve 

Replace 

plunger and 

plunger 

spring 

Replace inlet 

check valve 

poppet, spring 

and sleeve 

Replace inlet 

check valve 

poppet, spring 

and sleeve 

Replace 

plunger and 

plunger 

spring 

Replace inlet 

check valve 

poppet, 

spring and 

sleeve 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder and 

o-ring 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder and 

o-ring 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder 

o-ring 

Replace HP 

cylinder and 

o-ring 

Replace HP 

cylinder 

o-ring 

Summary of Contents for TRILINE

Page 1: ...MANUAL 72183162 R01 TRILINE DIRECT DRIVE PUMP OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...rjet believes the information described in this manual to be accurate and reliable Much care has been taken in its preparation however the Company cannot accept any responsibility financial or otherwise for any consequences arising out of the use of this material The information contained herein is subject to change and revisions may be issued advising of such changes and or additions KMT WATERJET...

Page 3: ...gout Procedure 1 8 Emergency Medical Treatment 1 8 1 5 Worldwide Product Support 1 9 1 6 Spare Parts 1 9 2 Installation 2 1 2 1 Overview 2 1 2 2 Installation Summary 2 1 2 3 Installation Requirements 2 2 Transporting 2 3 2 4 Power Requirements 2 3 2 5 Service Connections 2 4 Inlet Water Requirements 2 5 Drain 2 5 Plant Air 2 6 2 6 High Pressure Piping 2 6 Measurements and Dimensions 2 8 Power Coni...

Page 4: ...ds 5 8 5 5 Minor Maintenance Kit 5 11 Lapping the Discharge Check Valve Body 5 15 Discharge Check Valve Assembly Installation 5 16 End Cap Assembly 5 16 Plunger Torque Verification 5 17 Subplate Adapter Installation 5 17 Dynamic Seal Installation 5 17 High Pressure Cylinder Installation 5 19 Inlet Check Valve Assembly Installation 5 19 End Cap Installation 5 20 Pressure Control Valve Maintenance 5...

Page 5: ...intenance Kit 5 43 Bleeding the Pressure Loading Tool 5 46 6 Troubleshooting 6 1 6 1 Overview 6 1 6 2 Troubleshooting Guide 6 2 Short Component Life 6 9 Troubleshooting Illustration 6 11 7 Specifications 7 1 7 1 Overview 7 1 7 2 Installation Specifications 7 1 7 3 Pump Specifications 7 2 Plant Air 7 2 7 4 Water Quality Standards 7 3 8 Parts List 8 1 8 1 Overview 8 1 8 2 Index 8 2 APPENDIX Exhibit ...

Page 6: ...ure Water Volume Maximum Single Orifice Diameter at full pressure Motor Speed HP Kw 30 22 55 000 psi 3 792 bar 0 84 gpm 3 18 L min 0 012 0 30 mm 720 rpm Note Maximum pressure with cutting head valve open is 55 000 psi 3 792 bar Maximum pressure with cutting head valve closed is 60 000 psi 4 137 bar The pump is available in three configurations with covers without covers and free standing with wall...

Page 7: ...noid valve When the pump is started the solenoid valve opens and allows water to flow through the valve The inlet water pressure is displayed on the pre filter pressure gauge on the control panel The water passes through the coarse filter assembly and is routed to the subplate to cool the high pressure cylinders When the water returns from the subplate it passes through a fine filter and is sent t...

Page 8: ...each of the end caps in the high pressure assembly The motor turns the crankcase causing the three plungers in the high pressure system to stroke On the inlet stroke the plunger retracts creating a low pressure area and allowing the inlet poppet to open Inlet water fills the high pressure cylinder forcing the discharge poppet to close On the pressure stroke the plunger extends pressurizing and com...

Page 9: ...tions in non explosive atmospheres such as cutting parts from raw material on an x y table The intended working liquid is potable water The use of any other liquid should only be considered after consulting with KMT Waterjet Use of the pumps for hydrostatic testing purposes should also only be considered after consulting with KMT The intended use further includes compliance with the operating main...

Page 10: ...s disconnect and lockout the main power and the circuit breaker disconnect on the enclosure door before performing any type of maintenance Never open or perform maintenance on the unit with the main power disconnect on Before any maintenance or repairs are performed the machine shall be isolated and rendered inoperative The lockout tagout procedure applies to any employee who operates and or perfo...

Page 11: ... from one end to the other The machine can be safely lifted from either end or either side When the machine is removed from the crate note the position of the fork pockets on the bottom of the machine The pockets are positioned in relationship to the center of gravity to balance the weight on the pallet jack or forklift Safety precautions and warnings for specific procedures are emphasized through...

Page 12: ... shall practice and promote safety at all times to avoid potential injury and unnecessary downtime Maintenance procedures should be performed in a well ventilated area Any personnel in proximity of the equipment are to wear proper personal protective equipment to include at a minimum safety glasses with side shields and hearing protection In addition to safety glasses with side shields it is recom...

Page 13: ...sure from the system 2 Disconnect lockout and tag the main customer supplied power source 3 Lockout and tag the circuit breaker disconnect on the electrical enclosure door 4 Close lockout and tag the manual shutoff valves for the supply water and air service connections Emergency Medical Treatment An emergency medical card is included in the binder of this manual This information should be used to...

Page 14: ...conducted at KMT Waterjet and customer facilities Contact the KMT Waterjet Customer Service Department for additional information USA Customer Service Department Europe Technical Manager KMT Waterjet Systems PO Box 231 635 West 12th Street Baxter Springs KS 66713 USA Phone 800 826 9274 Fax 620 856 2242 Email wj service kmtwaterjet com Email wj parts kmtwaterjet com KMT Waterjet Systems GmbH Hohe S...

Page 15: ... the details and requirements for each item will follow in this section Upon receipt the machine must be uncrated and moved into position on a level surface Properly sized power drops with fused disconnects must be installed A pneumatic drop with a manual shutoff valve and regulator for the air connection must be installed Plumbing and a manual shutoff valve for the inlet supply water Incoming sou...

Page 16: ...ht to establish a suitable installation site A minimum clearance of 39 inches 990 mm is required on all sides of the machine to facilitate service An anti vibration mat is essential for the stability of the pump and the reduction of pump vibration The pump should be centered on the mat with no part of the pump touching the floor beneath With the mat placed flat on the floor use a forklift to lower...

Page 17: ... pallet jack is the best means of transport When the machine is removed from the crate note the position of the fork pockets on the bottom of the machine The pockets are positioned in relationship to the center of gravity to balance the weight on the pallet jack or forklift 2 4 Power Requirements Power supplied to the pump including overload protection and wiring for remote control must comply wit...

Page 18: ...roughly purge all supply plumbing prior to connection to remove any residue that could contaminate the system All service connections are made on the bulkhead of the machine as shown in Figure 2 2 Service Connections All piping must comply with local regional and national codes Manual shutoff valves should be installed for the supply water and air connections To facilitate service the valves shoul...

Page 19: ...st be maintained at a temperature between 55 and 70º F 12 7 and 21º C for proper pump performance Premature component failure is common if water temperatures are outside this range Inlet water chillers should be used if the inlet water temperature is above this range Only PVC copper or rubber hoses should be used between the inlet water source and the machine Drain Cutting water is discharged from...

Page 20: ...provides specifications for each ISO air quality classification KMT recommends adherence to Quality Class 4 Table 2 3 ISO Air Quality Classifications ISO Quality Class Maximum Particle Size microns Maximum Pressure Dew Point water 100 psi Maximum Oil Content Mg m3 1 0 1 94 F 60 C 0 01 2 1 40 F 40 C 0 1 3 5 4 F 20 C 1 4 15 38 F 3 C 5 5 40 45 F 7 C 25 6 50 F 10 C 2 6 High Pressure Piping High pressu...

Page 21: ...coned and threaded prior to installation KMT Waterjet provides both hand and power tools for coning and threading high pressure tubing See Table 2 4 Power Coning and Threading Tools for descriptions and part numbers Table 2 4 Power Coning and Threading Tools Part Number 1 4 Coning Tool 05109897 3 8 Coning Tool 05109889 9 16 Coning Tool 05109871 1 4 Threading Tool 05122742 3 8 Threading Tool 051202...

Page 22: ...Table 2 5 Table 2 6 lists the required cone and thread dimensions illustrated in Figure 2 4 Table 2 5 Engagement Allowance EA 1 4 Tubing 0 49 12 4 mm Figure 2 3 Tube Length 3 8 Tubing 0 68 17 3 mm 9 16 Tubing 0 86 21 8 mm Figure 2 4 Cone and Thread Dimensions Table 2 6 Cone and Thread Dimensions Tube OD Tube ID D Maximum L Maximum Thread UNF LH 1 4 6 35 mm 0 083 2 11 mm 0 125 3 2 mm 0 562 14 3 mm ...

Page 23: ...e tool before coning the next tube Table 2 7 Recommended Extension Length 1 4 Tubing 1 25 1 50 31 8 38 1 mm 3 8 Tubing 1 25 1 50 31 8 38 1 mm 9 16 Tubing 1 75 2 00 44 5 50 8 mm Power Threading 1 Secure the coned tubing in a tube vise No more than the recommended length of tubing should extend beyond the face of the vice See Table 2 7 Recommended Extension Length 2 Mount the threading tool in a 3 8...

Page 24: ...plied to the threads and contact surfaces of all stainless steel components prior to assembly Failure to lubricate components with Pure Goop will result in galling rendering the components useless Do not use any other anti seize compound Apply Pure Goop only to stainless steel components Standard Connections Use standard connections for general applications where internal pressure is the only load...

Page 25: ...d nut and the collet onto the tubing 3 Apply Pure Goop to the threads on the tubing Screw the collar onto the threaded end of the tubing leaving 1 1 2 to 2 1 2 threads exposed on the tubing between the collar and the coned tubing 4 Apply Pure Goop to the male threads on the gland nut and insert the tubing into the connection Engage the gland nut and tighten finger tight 5 Tighten the gland nut to ...

Page 26: ...connect and the disconnect circuit breaker on the enclosure door Verify the proper voltage supply Close the enclosure door and place the electrical disconnect in the on position 6 Check the motor rotation The correct rotation is clockwise when viewed from the pulley If the motor shaft is rotating in the wrong direction the electrical power phase must be reversed to any two motor leads The leads ca...

Page 27: ...d and taken out of service for any reason all local regulations must be adhered to All utilities must be de energized and disconnected All high pressure and low pressure water must be expelled from the pump if the pump is exposed to the potential of freezing temperatures If the unit is to be disposed of all local codes must be observed KMT Waterjet recommends recycling the unit Most of the heavy m...

Page 28: ...maintenance work in process Check the oil level As the machine is started and water pressure increases listen for unusual sounds Check for water leakage Check the condition of the water filter Periodic Maintenance A number of factors can contribute to component failure poor water quality operating conditions or improper maintenance procedures Maintaining a service log can be a useful method of tra...

Page 29: ...ther If parts bind during assembly they must be disassembled and realigned Use only original KMT Waterjet replacement parts for consistent performance and reliability and to protect equipment warranty To avoid unsafe conditions and the risk of equipment damage operating personnel and service technicians must carefully read and follow the procedures in this manual ...

Page 30: ...pet spring sleeve and dynamic seal spring Replace discharge check valve poppet seat spring and guide Replace discharge check valve poppet seat spring and guide Replace inlet check valve poppet spring sleeve and dynamic seal spring Replace discharge check valve poppet seat spring and guide Replace discharge check valve poppet seat spring and guide Replace inlet check valve poppet spring sleeve and ...

Page 31: ... subplate adapter o rings rod seal and retaining ring Replace subplate adapter o rings rod seal and retaining ring Replace subplate adapter o rings rod seal and retaining ring Replace PCV poppet seat and static seal ring Replace PCV poppet seat and static seal ring Replace PCV poppet seat and static seal ring Replace PCV poppet seat and static seal ring Replace PCV poppet seat and static seal ring...

Page 32: ... orifice installed 2 Increase the operating pressure in gradual increments Check all high pressure connections for leaks Many components are lubricated prior to assembly Table 3 2 lists the recommended lubricants and their applications Substitutions are not recommended Table 3 2 Lubrication Specifications Description Application Part Number Pure Goop 1 ounce Stainless steel threads and metal to me...

Page 33: ...e leak All high pressure leaks must be repaired immediately Press the EMERGENCY STOP button to turn the control power off and bleed off the high pressure water from the pump before lifting the cover Never service or maintain any high pressure component or loosen any high pressure fitting when it is pressurized Press the EMERGENCY STOP button to turn the control power off and bleed off the high pre...

Page 34: ...pre filter Indicates water pressure before the inlet water has passed through the water filters Inlet Water Pressure post filter Indicates water pressure after the inlet water has passed through both water filters High Air Pressure Indicates the air pressure supplied to the pressure control valve as controlled by the regulator below the gauge Low Air Pressure On dual pressure units indicates the m...

Page 35: ... Pump for Startup After initial installation Before the beginning of each shift After the installation of on the maintenance kits Follow this procedure to ensure the pump if ready for operation 1 Flush debris from all water supply lines before connecting them to the pump Debris in the water supply line can cause extensive damage to high pressure components 2 Fill the pump case with the recommended...

Page 36: ...eaks Do not tighten any loose or leaking connections while the pump is operating or while the line is pressurized 6 Make sure the belt guard is attached 7 Place the main electrical disconnect in the on position 8 Release the emergency stop button s 4 3 Starting the Pump Follow this procedure at initial startup of a shift 1 Check all connections for leaks 2 Turn the air pressure regulator all the w...

Page 37: ...10 minutes while checking for leaks If leaks are detected stop the pump and observe the Lockout out Tagout procedure before tightening any loose or leaking connections Do not tighten any loose or leaking connections while the pump is operating or while the line is pressurized 6 The pump is now ready for service ...

Page 38: ...ressure components All components containing high pressure water are susceptible to stress fatigue accelerated by nicks scratches or other surface disruptions Replace damaged components Protect all machined and lapped mating surfaces against nicks scratches and burrs Keeping components clean is critical Airborne dirt and abrasive have serious detrimental effects on part life Clean and blow compres...

Page 39: ...ressurized Always turn the power off and bleed the high pressure water before servicing Pressing the emergency stop button turns the control power off to the pump and bleeds high pressure water through the drain Improper assembly can lead to the premature failure of components Follow maintenance procedures carefully components must be properly cleaned prior to assembly and tightened to the correct...

Page 40: ... washer 95277109 Oil seal installation tool 22 70 x 65MM 80101403 Oil seal installation tool 40MM x 28MM 80101395 Mandatory Maintenance Schedule At fixed intervals for the life of the pump you must perform a mandatory maintenance kit installation See Section 3 Table 3 1 Mandatory Maintenance Schedule Mandatory maintenance is designed to help minimize unscheduled downtime and premature parts failur...

Page 41: ...rly locked out Observe electrical Lockout Tagout procedures before performing maintenance Ensure all pressure is relieved or blocked from the high pressure circuits before performing maintenance 1 Turn the inlet supply water and the air supply off 2 Loosen and remove the high pressure connection from the high pressure manifold 3 Remove the air and drain connections from the pressure control valve ...

Page 42: ...ld be exposed Install and tighten the fitting to the torque specifications in Table 5 1 6 Install the high pressure connection on the high pressure manifold 7 Install the air and drain connections on the pressure control valve 8 Turn the inlet supply water and the air supply on and check for low pressure leaks Table 5 2 Torque Specifications High Pressure Fittings 1 4 inch HP Gland Nut 25 ft lbs 3...

Page 43: ...ng tool is clean and free of leaks or damage 2 Rotate the tool plunger counter clockwise until it stops to ensure it is fully retracted Rotate the tool plunger by hand only to prevent damage to the tool 3 Ensure the tie rods are clean and free of debris Figure 5 3 Unloading the Tie Rods 4 While supporting the tool hand tighten the tool studs to thread the tool onto the end of the tie rods Alternat...

Page 44: ...ol piston within the tool cylinder 7 Before proceeding turn each of the tool studs counter clockwise 3 4 turn Failure to back the tool studs out 3 4 turn could make tool removal difficult and possibly result in damage 8 Use a 3 4 inch 19 mm socket and ratchet to rotate the tool plunger clockwise until a gauge pressure of 21 750 psi 1 500 bar is achieved 9 Loosen the end cap hex nuts two full turns...

Page 45: ...he high pressure components 13 Repeat this procedure for the remaining cylinders 14 Clean the loading tool and inspect it for leaks or damage and repair it if necessary Loading the Tie Rods When maintenance on the high pressure components is completed the pressure loading tool is used to load the tie rods 1 Apply JL M anti seize to both sides of the washers and position the washers over the tie ro...

Page 46: ...y into the tool cylinder and against the end cap 8 Verify the tool plunger is seated firmly against the stop The tool plunger must be seated against the stop in order to fully seat the tool piston within the tool cylinder 9 Use a 3 4 inch 19 mm socket and ratchet to rotate the tool plunger clockwise until a gauge pressure of 21 750 psi 1 500 bar is achieved 10 Tighten the hex nuts by hand until th...

Page 47: ...lieved and the gauge reads 0 psi 0 bar Continue to rotate the plunger until it is fully retracted and against the stop 12 Support the tool loosen and remove the tool studs from the tie rods During removal alternate between opposite sides to avoid binding 13 Repeat this procedure for the remaining cylinders 14 Clean the loading tool and inspect it for leaks or damage and repair it if necessary ...

Page 48: ...ic seal Dynamic Seal Assembly 72185125 Rod seal 72185133 Inlet poppet Inlet Check Valve Assembly 72185141 Inlet poppet spring 72185149 Sleeve 72185167 Discharge poppet guide Discharge Check Valve Assembly 72185185 Discharge poppet 72185192 Discharge poppet seat 72185200 Discharge poppet spring 20434082 O ring End Cap 05122007 O ring High Pressure Cylinder 20434082 O ring Subplate Adapter 10074383 ...

Page 49: ...tions All parts of the kit should be installed at the same time Do not replace components individually All components should be clean and free of debris prior to assembly Keeping the work area clean is important while working on the equipment Failure to follow these instructions could result in premature failure or equipment damage 1 Turn the machine off and observe the appropriate Lockout Tagout ...

Page 50: ...ocedure Unloading the Tie Rods 4 Remove the end cap assembly high pressure cylinder and inlet check valve assembly Remove and discard the inlet poppet inlet poppet compression spring and sleeve from the inlet check valve assembly Figure 5 6 Minor Kit Disassembly 5 Remove and discard the o ring from the inside diameter of the high pressure cylinder 6 If the dynamic seal carrier was not removed from...

Page 51: ...o o rings from the outer diameter of the adapter 12 Discard the rod seal o rings and retaining ring The seal spacer will be reused 13 Place the end cap on a workbench vertically with the discharge check valve end up Figure 5 7 Discharge Check Valve Assembly Removal 14 Position two flat screwdrivers in the circumferential groove in the outside diameter of the check valve body and remove the check v...

Page 52: ...k Valve Body The check valve body is lapped with the discharge poppet and seat removed to prevent contamination when lapping 1 Use the glass lapping plate from the tool kit and 320 grit lapping paper from the repair kit 2 Lightly wet the paper with water Place the inlet face of the check valve body against the lapping paper Use even deliberate strokes rotating the valve body approximately 10 15 de...

Page 53: ...not fall out 5 Apply a thin film of Pure Goop to the threads on the cage and carefully thread the check valve body onto the cage 6 Secure the check valve body in the rebuild clamp with the inlet face downward 7 Secure the rebuild clamp in a vise Torque the discharge cage to 30 ft lb 41 Nm 8 Repeat Steps 1 8 for the remaining discharge check valves End Cap Assembly 1 Lightly lubricate the existing ...

Page 54: ...ard the subplate adapter install the new rod seal in the counterbore of the adapter 4 Place the existing seal spacer in the counterbore with the chamfered side down toward the rod seal 5 Secure the rod seal and spacer with the new retaining ring 6 Lubricate the two new o rings with FML 2 grease and install them on the adapter 7 Slide the adapter over the plunger until it engages the counterbore of...

Page 55: ...ing sure the dynamic seal is fully seated against the carrier Ensure the plungers are clean and free of any scratches or damage before installing the dynamic seal carrier The subplate adapter seal carrier interface must be clean and free of debris 5 Slide the dynamic seal carrier onto the plunger until the carrier is seated against the register of the subplate adapter 6 Repeat this procedure for t...

Page 56: ...Cylinder Installation A small amount of force may be required to seat the cylinder against the seal carrier Inlet Check Valve Assembly Installation 1 Position the new inlet poppet spring over the shouldered side of the new inlet poppet 2 Apply pressure to the spring until it snaps into place Rotate the poppet to ensure the spring is firmly attached 3 Repeat this process for the remaining inlet pop...

Page 57: ...spring end first into the high pressure cylinder making sure to engage the spring into the dynamic seal 8 Repeat this procedure for the remaining inlet check valve assemblies End Cap Installation The end cap must be installed in one fluid motion toward the crankcase Do not allow the end cap to spring back from the high pressure cylinder while installing This movement can pinch the inlet poppet cau...

Page 58: ...e check valve seats against the cylinder 4 Temporarily hand tighten one of the hex nuts to prevent the end cap from springing back 5 Repeat this procedure for the remaining end caps 6 Install the remaining washers and hex nuts and hand tighten 7 Follow the procedure Loading the Tie Rods to load the tie rods Pressure Control Valve Maintenance 1 Place the high pressure manifold in a soft jaw vise 2 ...

Page 59: ...e body 8 Lubricate the threads on the valve boy with Pure Goop and thread the pressure control valve assembly into the high pressure manifold Torque the valve body to 190 ft lbs 258 Nm 9 Remove the manifold assembly from the vise 10 Follow the procedure High and Low Pressure Connections to reconnect all piping and connections 11 Remove the plug from the crankcase drain and completely drain the oil...

Page 60: ...ppet Inlet Check Valve Assembly 72185141 Inlet poppet spring 72185149 Sleeve 72186948 Dynamic seal compression spring 72185167 Discharge poppet guide Discharge Check Valve Assembly 72185185 Discharge poppet 72185192 Discharge poppet seat 72185200 Discharge poppet spring 72185307 Valve body 10074383 O ring 20434082 O ring End Cap 72185325 HP Cylinder High Pressure Cylinder 05122007 O ring 20434082 ...

Page 61: ...tions All parts of the kit should be installed at the same time Do not replace components individually All components should be clean and free of debris prior to assembly Keeping the work area clean is important while working on the equipment Failure to follow these instructions could result in premature failure or equipment damage 1 Turn the machine off and observe the appropriate Lockout Tagout ...

Page 62: ...rods following the procedure Unloading the Tie Rods 4 Remove the end cap assembly high pressure cylinder and inlet check valve assembly Discard the inlet poppet inlet poppet compression spring sleeve and dynamic seal compression spring from the inlet check valve assembly Discard the high pressure cylinder and the o ring Figure 5 12 Major Kit Disassembly 5 If the dynamic seal carrier was not remove...

Page 63: ... o rings from the outer diameter of the adapter 11 Discard the rod seal o rings and retaining ring The seal spacer will be reused 12 Place the end cap on a workbench vertically with the discharge check valve end up Figure 5 13 Discharge Check Valve Assembly Removal 13 Position two flat screwdrivers in the circumferential groove in the outside diameter of the check valve body and remove the check v...

Page 64: ...ischarge poppet into the new poppet guide Install the poppet into the guide with the back radius of the poppet going in first The counterbore in the discharge poppet is visible after installation 2 Position the new poppet spring around the poppet guide The spring will be loose on the guide 3 Place the assembly into the existing cage along with the new poppet seat 4 With the threaded end of the cag...

Page 65: ...on 1 Remove the belt cover and rotate the pulley by hand to fully extend any of the three plungers 2 Carefully slide the plunger nut tool over the plunger and remove the plunger nut compression spring and plunger Discard the plunger and compression spring Retain the plunger nut for reuse 3 Repeat these steps for the remaining plungers 4 To install the new components rotate the pulley by hand to fu...

Page 66: ...eal and spacer with the new retaining ring 6 Lubricate the two new o rings with FML 2 grease and install them on the adapter 7 Slide the adapter over the plunger until it engages the counterbore of the subplate 8 Repeat this procedure for the remaining subplate adapters Dynamic Seal Installation 1 Inspect the new dynamic seal carrier for cleanliness Clean as required 2 Ensure the guide bearing in ...

Page 67: ...rier is seated against the register of the subplate adapter 6 Repeat this procedure for the remaining dynamic seal assemblies High Pressure Cylinder Installation 1 Lubricate the new o ring with FML 2 grease and position it in the groove in the high pressure cylinder 2 Slide the high pressure cylinder over the plunger and seat it against the dynamic seal carrier Position the cylinder with the weep ...

Page 68: ...e spring is firmly attached 3 Repeat this process for the remaining inlet poppets 4 Position the new dynamic seal compression spring into the tapered end of the filler tube 5 Insert the inlet poppet assembly into the opposite end of the filler tube spring end first 6 Partially install the new sleeve so it surrounds the inlet poppet and spring Figure 5 15 Inlet Check Valve Assembly Installation The...

Page 69: ... all eight of the split bearings are in position in the end cap 2 Align the end cap so it will slide over the tie rods then carefully slide the end cap toward the crankcase until the discharge check valve makes contact with the inlet poppet 3 Continue to slide the end cap back until the high pressure cylinder engages the o ring on the end cap and the discharge check valve seats against the cylinde...

Page 70: ...Install the new static seal ring on the new seat and loosely install the new poppet into the seat This will ensure the components stay together when installing the valve onto the manifold Do not press the poppet into the seat 8 Position the poppet and seat assembly into the end of the valve body 9 Lubricate the threads on the valve body with Pure Goop and thread the pressure control valve assembly...

Page 71: ...ase oil is replaced every 500 hours as part of the mandatory maintenance schedule Replace the oil sooner if a fluid sample is brown or blackish in color Replacing the Belts 1 Remove the belt guard 2 Loosen the four flanged nuts mounting the transmission housing to the electric motor Figure 5 17 Replacing the Belts 3 Turn the nut on the tension bar counter clockwise to allow the weldment to rotate ...

Page 72: ...ce 5 7 Pressure Control Valve Maintenance Kit Use the following procedure to install the pressure control valve maintenance kit The PCV maintenance kit is installed every other time a major maintenance kit is installed The PCV maintenance kit contains the following replacement components Table 5 5 Pressure Control Valve Maintenance Kit 72185333 Part Number Component Main Assembly 72185341 Bearing ...

Page 73: ...ts should be clean and free of debris prior to assembly Keeping the work area clean is important while working on the equipment Failure to follow these instructions could result in premature failure or equipment damage 1 Turn the machine off and observe the appropriate Lockout Tagout procedures Severe injury can result if the machine is not properly locked out Observe electrical Lockout Tagout pro...

Page 74: ... Figure 5 19 Pressure Control Valve Removal 5 Remove and discard the poppet seat and static seal ring from the valve body Needle nose pliers by be required to remove the poppet from the assembly 6 Remove the valve adapter and o rings from the valve body Discard the o rings 7 Place the air cylinder assembly in a soft jaw vise Use a 1 1 4 inch combination wrench to remove the valve body from the air...

Page 75: ...ing assembly into the bore of the valve body 16 Lubricate the new plunger seal with FML 2 food grade grease and install the new o ring onto the plunger seal With the o ring side toward the valve body install the components in the body 17 With the air cylinder in the soft jaw vise slide the valve body over the plunger and thread the body into the mounting block until the body is firmly seated No ex...

Page 76: ...of the filter element is directly related to the quality of the inlet water The condition of the filter element can be monitored by observing the post filter pressure gauge on the control display The elements should be replaced when the pressure drops below 18 psi 1 2 bar when the pump is running Check the pressure gauge only when the pump is running at full speed and operating at full output pres...

Page 77: ... hydraulic oil ISO 100 is recommended Other manufacturer s equivalent products can be used When operating the pump in an environment with an ambient temperature greater than 86º F 30º C a heavier oil is recommended Contact KMT Technical Service for additional information Maintain oil level between the high and low level marks on the dipstick inserted through the crankcase cover Check oil levels re...

Page 78: ...ion and needs to be tightened Do not use substitute hardware 1 Turn the machine off and observe the appropriate Lockout Tagout procedures Severe injury can result if the machine is not properly locked out Observe electrical Lockout Tagout procedures before performing maintenance Ensure all pressure is relieved or blocked from the high pressure circuits before performing maintenance 2 To verify the...

Page 79: ...one reading to assure repeatable measurements rotating the crank one quarter turn after each measurement 6 Loosen but do not remove the four flanged nuts mounting the transmission housing to the motor face 7 Turn the tension bar nut clockwise to increase tension or counter clockwise to decrease tension Tension should be set between 100 and 110 pounds 45 and 50 kilograms 8 When the tension is corre...

Page 80: ...r new belts Replace all four belts at the same time to maintain consistent performance of the drive system 5 Turn the nut on the tension bar clockwise until there is tension on the belts 6 Adjust the belt tension following the procedure Tensioning and Aligning the Belt Drive 5 10 Pressure Loading Tool Maintenance Kit Use the following procedure to install the pressure loading tool maintenance kit ...

Page 81: ...on and drain the transmission fluid Discard the used transmission fluid Figure 5 22 Pressure Loading Tool Disassembly 3 Loosen the hex nut and remove the pressure gauge 4 Remove the piston from the tool cap bore and remove and discard the existing backup ring and o ring 5 Place the plunger hex in a soft jaw vise with the piston bore facing up Figure 5 23 Plunger Removal 6 Remove and retain the scr...

Page 82: ...he plunger and the female threads in the bore of the plunger adapter Thread the plunger into the adapter 17 Apply Loctite 242 to the male left hand threads on the plunger adapter and thread the adapter into the tool cap until fully seated 18 Using a torque wrench and a 1 1 4 inch crowfoot wrench torque the adapter to 80 ft lbs 108 Nm 19 Remove the tool from the vise 20 Rotate the plunger clockwise...

Page 83: ...he tool cap bores and apply Pure Goop to the male threads 30 Install the cap nuts and use a 7 8 inch crowfoot wrench and a 7 8 inch combination wrench to torque the nuts to 50 ft lbs 68 Nm Bleeding the Pressure Loading Tool This procedure is required after the loading tool has been serviced or after the loss of fluid due to seal leakage Bleeding the air from the tool on an assembled but unloaded p...

Page 84: ...x nut 6 Continue tightening the tool studs until the tool body or the tool studs bottom out against the tie rods and there is no further increase in gauge pressure when tightening the tool studs Several sequences of tightening the tool studs and bleeding off the pressure may be required 7 When all air is removed from the tool tool gauge pressure will increase as the tool plunger is rotated If this...

Page 85: ...iscussed in this section Table 6 1 TRILINE Troubleshooting Guide 1 Pump is leaking oil 2 Pump is leaking water 3 Pump is vibrating and or making noise 4 Pump does not start 5 Pump starts but immediately shuts down 6 Inlet water gauges are not reading pressure 7 Inlet water filters are clogging too quickly 8 Pump is running too hot 9 Tubing failures occur more frequently with age 10 Pump does not p...

Page 86: ...to the malfunction or if the problem is not resolved by the recommended corrective action contact the KMT Customer Service Department for assistance Table 6 1 TRILINE Troubleshooting Guide Malfunction Indication Comments 1 Pump is leaking oil Worn seals to include piston rod seals input shaft seal rear crankcase cover o ring and dip stick o ring Replace seals as necessary Seals were installed with...

Page 87: ...eplacing the Belts Dynamic seal failure Install a Minor Maintenance Kit See Section 5 Check valve failure Install a Minor Maintenance Kit See Section 5 Crankcase failure Replace the crankcase Incorrect motor rotation Check motor rotation and correct if necessary Loss of electrical power leg Verify incoming power is on all three legs Check the wiring and fuses 4 Pump does not start Pump is not wire...

Page 88: ... Failed pressure gauges Replace gauges Inlet water solenoid valve is not opening Verify an open signal is being sent to the valve Check wiring and tighten or replace as necessary Check the circuit breakers fuses Obstructed or kinked gauge line Reposition the line or replace if damaged Obstructed gauge snubber Remove obstruction 7 Inlet water filters are clogging too quickly Missing or clogged inle...

Page 89: ...ecifications Old or bad oil in crankcase Blocked or kinked cooling water hose Reposition the hose or replace if necessary Air temperature is above specified limit Call KMT Technical Services Incorrect weight oil for elevated ambient temperature 9 Tubing failures occur more frequently with age Frequency of low pressure piercing will shorten tubing life Use of incorrect pressure rated tubing High pr...

Page 90: ... Check pulley and replace if necessary Orifice is incorrectly sized or damaged Too many orifices of a smaller size are being used Replace with correctly sized orifice s See Section 7 Specifications Insufficient supply air pressure Check air source Check hoses and fittings for leaks Insufficient supply water pressure or volume Check flow rate and pressure of supply water source and filtration syste...

Page 91: ...ed install a Major Maintenance Kit See Section 5 Inspect the contact surfaces on the dynamic seal carrier and the check valve body for spalling erosion or damage If detected install a Major Maintenance Kit See Section 5 Failed high pressure tubing and or connection s Check high pressure connections for proper installation and torque Check tubing and fittings for cracks and replace as necessary Che...

Page 92: ...re control valve poppet and seat Clean poppet and seat and check for damage Install a Minor Maintenance Kit See Section 5 Install a Pressure Control Valve Maintenance Kit See Section 5 Ensure proper plumbing of the drain line for the PCV Inlet water supply solenoid valve failure Replace solenoid valve Check for loose wiring and tighten wire fittings if necessary Check breaker in electrical control...

Page 93: ...t Component Life Guide Malfunction Indication Comments 1 Dynamic seal Worn or damaged plungers Install a Major Maintenance Kit See Section 5 Worn or damaged check valve assembly Install a Minor Maintenance Kit See Section 5 Worn or damaged dynamic seal carrier Install a Major Maintenance Kit See Section 5 Inlet water temperature is too high or too low Call KMT Technical Services 2 Dynamic seal car...

Page 94: ...damage If damage is detected install a Minor Maintenance Kit 4 Discharge check valve Broken compression spring Install a Minor Maintenance Kit See Section 5 Dirt or debris between the discharge poppet and the seat Clean the debris and inspect the poppet and seat for damage If damage is detected install a Minor Maintenance Kit 5 Plunger damage Worn or damaged dynamic seal carrier Install a Major Ma...

Page 95: ...anifold failed insert HOT WATER Failed end cap loose fitting failed HP cylinder TEMPERATURE INCREASE Failed discharge poppet seat or check valve body HP cylinder HOT WATER Failed dynamic seal carrier failed HP cylinder improper load WARM WATER Catastrophic failure of dynamic seal HOT WATER Failed or loose static seal ring failed manifold HOT WATER Failed HP cylinder COLD WATER Failed HP cylinder C...

Page 96: ...aximum pressure with cutting head valve open is 55 000 psi 3 792 bar Maximum pressure with cutting head valve closed is 60 000 psi 4 137 bar 7 2 Installation Specifications Installation location Indoors Air borne dust contaminants Minimal Ambient temperature range 45 104 º F 7 40º C Sound level with doors 84 dB A Sound level without doors 86 dB A Service Connections Connection Inlet water to filte...

Page 97: ...ankcase reservoir capacity 1 2 gal 4 54 liter Recommended oil Shell Morlina 100 Hydraulic Oil ISO 100 When operating in an ambient temperature greater than 86º F 30º C a heavier oil is recommended Other manufacturer s equivalents can be used Motor type TEFC Totally Enclosed Fan Cooled See nameplate for machine specific ampacity and power voltage requirements Plant Air The facility compressed air c...

Page 98: ...rements can be determined by a water analysis Due to its aggressive nature KMT does not recommend using deionized water in our pumps The cutting water supply must meet the following standards A high concentration of dissolved solids especially calcium silica and chlorides will affect high pressure component life Table 11 1 Water Quality Standards Constituent mg l or ppm Minimum Requirement Better ...

Page 99: ...ce of corrosion Calcium Ca When dissolved makes water hard contributes to the formation of scale Chloride Cl Adds to solid content and increases corrosive character of water in relative percentage presence with oxygen induces stress corrosion cracking Free Chlorine Cl2 Oxidizing agent can attack elastomeric seals and damage reverse osmosis RO membranes Iron Fe ferrous Fe ferric Discolors water or ...

Page 100: ... Total Hardness CaCO3 Sum of all hardness constituents in water typically expressed as their equivalent concentration of calcium carbonate primarily due to calcium and magnesium in solution but may include small amounts of metal Carbonate hardness is usually due to magnesium and calcium bicarbonate non carbonate hardness is due to sulfates and chlorides pH Intensity of the acidic or alkaline solid...

Page 101: ...mbers in the accompanying figures Use the following information to contact the Customer Service Department at KMT Waterjet Systems USA Europe Customer Service Department KMT Waterjet Systems PO Box 231 635 West 12th Street Baxter Springs KS 66713 0231 USA Spare Parts Manager KMT Waterjet Systems GmbH Hohe Strasse 4 6 D 61231 Bad Nauheim Germany Phone Fax Email 800 826 9274 620 856 2242 wj service ...

Page 102: ...Table Description Part Number Page Table Description Part Number Page 8 1 Minor Maintenance Kit 72185099 8 3 8 5 Pressure Loading Tool 72185434 8 10 8 2 Major Maintenance Kit 72185284 8 5 Spare Parts Kit 72185442 8 10 8 3 Poppet Seat Assembly 72185234 8 8 8 6 Tool Kits and Miscellaneous 8 11 8 4 Pressure Control Valve Maintenance Kit 72185333 8 9 ...

Page 103: ...Rod Seal 3 11 05122007 O Ring 3 3 72185133 Inlet Poppet 3 12 20434082 O Ring 3 4 72185141 Compression Spring 3 13 10074383 O Ring 3 5 72185149 Sleeve 3 14 72185208 Rod Seal 3 6 72185167 Poppet Guide 3 15 72185226 Retaining Ring 3 7 72185185 Discharge Poppet 3 16 72185234 Poppet Seat Assembly 1 8 72185192 Poppet Seat 3 17 10149029 320 Grit Paper 1 9 72185200 Compression Spring 3 18 10087385 FML 2 F...

Page 104: ...Section 8 Parts List 72183245 8 2016 Rev 01 ORIGINAL INSTRUCTIONS 8 4 Figure 8 1 Minor Maintenance Kit ...

Page 105: ...72185133 Inlet Poppet 3 17 20434082 O Ring 3 5 72185141 Compression Spring 3 18 10074383 O Ring 3 6 72185149 Sleeve 3 19 72185208 Rod Seal 3 7 72186948 Compression Spring 3 20 72185226 Retaining Ring 3 8 72185167 Poppet Guide 3 21 72186940 Compression Spring 3 9 72185185 Discharge Poppet 3 22 72186914 Plunger Assembly 3 10 72185192 Poppet Seat 3 23 72186890 V belt Set 1 11 72185200 Compression Spr...

Page 106: ...Section 8 Parts List 72183245 8 2016 Rev 01 ORIGINAL INSTRUCTIONS 8 6 Figure 8 2 Major Maintenance Kit ...

Page 107: ...16 Rev 01 ORIGINAL INSTRUCTIONS 8 7 Table 8 3 Poppet Seat Assembly Pressure Control Valve 72185234 Item Part Number Description Quantity 1 72185250 Poppet 1 Figure 8 3 Poppet Seat Assembly 2 72185258 Seat 1 3 72185276 Static Seal Ring 1 ...

Page 108: ...ol Valve Maintenance Kit 72185333 Item Part Number Description Quantity 1 72185341 Bearing Assembly 1 Figure 8 5 Pressure Control Valve Maintenance Kit 2 72185349 Plunger 1 3 72185357 Plunger Seal 1 4 10113884 O Ring 1 5 72129276 O Ring 1 6 72129268 O Ring 1 7 10087385 FML 2 Food Grade Grease 1 ...

Page 109: ...72185434 Item Part Number Description Quantity 72185434 Pressure Loading Tool Figure 8 6 Spare Parts Kit 72185442 Spare Pats Kit 1 72185450 Backup Ring Oil Seal 1 2 72185458 Oil Seal 1 3 10074813 O Ring 1 4 20434082 O Ring 1 5 72185466 Backup Ring 1 6 20487868 Loctite 242 1 7 49832199 JL M Anti seize 1 ...

Page 110: ... 2 72185400 Rebuild Clamp 1 3 72185408 Belt Tensioner Gauge 1 4 10149052 Glass Pane 1 5 10084440 Pure Goop 1 6 05048681 Medical Alert Card 1 7 49881485 Hex Head Screw 1 8 95277109 Flat Washer 1 9 80101403 Oil Seal Installation Tool 22 70 x 65MM 1 10 80101395 Oil Seal Installation Tool 40MM x 28MM 1 72185492 Bearing Removal Installation Tool 72185076 Fine Filter Element 72185083 Coarse Filter Eleme...

Page 111: ...the confidential or the trade secret information therein 2 not copy the document 3 not disclose to others either the document or the confidential or trade secret information therein and 4 upon completion of the need to retain the document or upon demand return the document all copies thereof and all material copied therefrom tion and retention of the document accepts the document mation is the pro...

Page 112: ...ion therein 2 not copy the document 3 not disclose to others either the document or the confidential or trade secret information therein and 4 upon completion of the need to retain the document or upon demand return the document all copies thereof and all material copied therefrom tion and retention of the document accepts the document mation is the property of KMT Waterjet Systems and is given to...

Page 113: ...e confidential or the trade secret information therein 2 not copy the document 3 not disclose to others either the document or the confidential or trade secret information therein and 4 upon completion of the need to retain the document or upon demand return the document all copies thereof and all material copied therefrom tion and retention of the document accepts the document mation is the prope...

Page 114: ... 2 not copy the document 3 not disclose to others either the document or the confidential or trade secret information therein and 4 upon completion of the need to retain the document or upon demand return the document all copies thereof and all material copied therefrom tion and retention of the document accepts the document mation is the property of KMT Waterjet Systems and is given to the receiv...

Page 115: ...copy thereof or the confidential or the trade secret information therein 2 not copy the document 3 not disclose to others either the document or the confidential or trade secret information therein and 4 upon completion of the need to retain the document or upon demand return the document all copies thereof and all material copied therefrom tion and retention of the document accepts the document m...

Page 116: ...D50 LC50 Not Available Routes of Entry Skin Contact Skin Absorption Eye Contact Inhalation Ingestion No No Yes Yes Yes 4 FIRST AID MEASURES If inhaled Overexposure If person is affected by fumes remove person to fresh air Seek medical attention After contact with skin Overexposure Wash thoroughly with soap and water If severe irritation develops seek medical attention After contact with eyes Rinse...

Page 117: ...tive equipment Eye and hand protection as needed Measures for protection of the environment None required Cleaning measures Use absorbent material and suitable cleaner Additional information None 7 HANDLING AND STORAGE Safety information None Information on protection from fire May decompose above 500 F 260 C to produce organo chlorine compounds organo fluorine compounds hydrogen fluoride and chlo...

Page 118: ... aluminum threaded connections where galling and seizure may initiate a reaction Reacts with amines liquid fluorine and liquid chlorine trifluoride Hazardous decomposition products See Sections 4 and 5 11 TOXICOLOGICAL INFORMATION Acute toxic properties None known Health effects See Sections 4 and 5 Additional health effects None known Sensitization Teratogenicity Reproductive Toxicity Mutagenicit...

Page 119: ... Canadian regulation listings SARA 313 NO TSCA YES Canada s Controlled Products NO EC Relevant risk None EC Relevant safety S 37 39 Wear suitable gloves and eye face protection S 20 When using do not eat or drink Additional information Consult country codes for specific requirements 16 OTHER INFORMATION Further information contact Your Swagelok Distributor or the contacts listed in Section 1 of th...

Page 120: ...This product has a low order of acute oral toxicity but minute amounts aspirated into the lungs during ingestion may cause mild to severe pulmonary injury Carcinogenicity NTP No IARC Monographs No OSHA Regulated No Section 4 Emergency and First Aid Procedures EYE CONTACT Flush with clear water for 15 minutes or until irritation subsides If irritation persists consult a physician SKIN CONTACT Remov...

Page 121: ...thod Assure conformity with applicable disposal regulations Dispose of absorbed material at an approved waste disposal facility or site SARA TITLE III Section 313 Status Zinc Compounds 6 Section 9 Special Protection Information Respiratory Protection Specify type Normally not needed Ventilation Local Exhaust Used to capture fumes and vapors Special N A Mechanical General Other N A Protective Glove...

Page 122: ... and Nitrogen Oxides Hazardous Decomposition Thermal decomposition may yield methacrylate monomers Handling Precautions Use good personal hygiene practices Clean contaminated clothing and protective equipment before reuse Storage Precautions Store in a cool dry location Keep container tightly closed when not in use and during transport Keep away from open sparks or flames SECTION 7 HEALTH HAZARDS ...

Page 123: ... Section 8 WARNING CAUSES EYE IRRITATION MAY CAUSE SKIN IRRITATION MAY CAUSE ALLERGIC SKIN REACTION MAY CAUSE RESPIRATORY TRACT IRRITATION Relevant routes of exposure Skin Inhalation Eyes Potential Health Effects Inhalation May cause respiratory tract irritation Skin contact May cause allergic skin reaction May cause skin irritation Eye contact Contact with eyes will cause irritation Ingestion Not...

Page 124: ...rocedures None Unusual fire or explosion hazards None Hazardous combustion products Oxides of carbon Oxides of sulfur Oxides of nitrogen Irritating organic vapours 6 ACCIDENTAL RELEASE MEASURES Use personal protection recommended in Section 8 isolate the hazard area and deny entry to unnecessary and unprotected personnel Environmental precautions Do not allow product to enter sewer or waterways Cl...

Page 125: ...ction Use NIOSH approved respirator if there is potential to exceed exposure limit s Eye face protection Safety goggles or safety glasses with side shields Skin protection Use impermeable gloves and protective clothing as necessary to prevent skin contact Neoprene gloves Butyl rubber gloves Natural rubber gloves 9 PHYSICAL AND CHEMICAL PROPERTIES Physical state Liquid Color Blue Odor Mild Odor thr...

Page 126: ... toxicity LD50 rabbit 5 000 mg kg Hazardous components NTP Carcinogen IARC Carcinogen OSHA Carcinogen Specifically Regulated Polyglycol dimethacrylate No No No Oleic acid 5 5EO No No No Saccharin No No No Silica amorphous fumed crystal free No No No Cumene hydroperoxide No No No Propanediol 1 2 No No No Titanium dioxide No Group 2B No Cumene No Group 2B No Hazardous components Health Effects Targe...

Page 127: ...INFORMATION United States Regulatory Information TSCA 8 b Inventory Status All components are listed or are exempt from listing on the Toxic Substances Control Act Inventory TSCA 12 b Export Notification None above reporting de minimus CERCLA SARA Section 302 EHS None above reporting de minimus CERCLA SARA Section 311 312 Immediate Health Delayed Health CERCLA SARA 313 This product contains the fo...

Page 128: ...y of Henkel s products or any production methods mentioned herein for a particular purpose and to adopt such precautions as may be advisable for the protection of property and persons against any hazards that may be involved in the handling and use of any Henkel s products In light of the foregoing Henkel specifically disclaims all warranties express or implied including warranties of merchantabil...

Page 129: ...ronmental Hazards Not classified as dangerous for the environment Health Hazards Not expected to be a health hazard when used under normal conditions Health Hazards Inhalation Under normal conditions of use this is not expected to be a primary route of exposure Skin Contact Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil ...

Page 130: ...on limits Typical 1 10 V based on mineral oil Auto ignition temperature 320 C 608 F Specific Hazards Hazardous combustion products may include A complex mixture of airborne solid and liquid particulates and gases smoke Carbon monoxide Unidentified organic and inorganic compounds Suitable Extinguishing Media Foam water spray or fog Dry chemical powder carbon dioxide sand or earth may be used for sm...

Page 131: ...lled and closeable containers Storage Temperature 0 50 C 32 122 F Recommended Materials For containers or container linings use mild steel or high density polyethylene Unsuitable Materials PVC Additional Information Polyethylene containers should not be exposed to high temperatures because of possible risk of distortion 8 EXPOSURE CONTROLS PERSONAL PROTECTION Occupational Exposure Limits Material ...

Page 132: ...fter using gloves hands should be washed and dried thoroughly Application of a non perfumed moisturizer is recommended Eye Protection Wear safety glasses or full face shield if splashes are likely to occur Protective Clothing Skin protection not ordinarily required beyond standard issue work clothes Monitoring Methods Monitoring of the concentration of substances in the breathing zone of workers o...

Page 133: ...irritating Eye Irritation Expected to be slightly irritating Respiratory Irritation Inhalation of vapours or mists may cause irritation Sensitisation Not expected to be a skin sensitiser Repeated Dose Toxicity Not expected to be a hazard Mutagenicity Not considered a mutagenic hazard Carcinogenicity Product contains mineral oils of types shown to be non carcinogenic in animal skin painting studies...

Page 134: ...e creation potential or global warming potential 13 DISPOSAL CONSIDERATIONS Material Disposal Recover or recycle if possible It is the responsibility of the waste generator to determine the toxicity and physical properties of the material generated to determine the proper waste classification and disposal methods in compliance with applicable regulations Do not dispose into the environment in drai...

Page 135: ... 0 1 0 MSDS Version Number 7 1 MSDS Effective Date 01 06 2009 MSDS Revisions A vertical bar in the left margin indicates an amendment from the previous version MSDS Regulation The content and format of this MSDS is in accordance with the OSHA Hazard Communication Standard 29 CFR 1910 1200 MSDS Distribution The information in this document should be made available to all who may handle the product ...

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