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4 TECHNICAL DATA

20

4.1

Chassis tightening torques

Nut, tire pressure sensor (All
EU/US/CN models)

ISO 10V2

12 Nm (8.9 lbf ft)

Loctite

®

2701™

Nut, valve (JP)

ISO 10V2

12 Nm (8.9 lbf ft)

Loctite

®

2701™

Screw, combination switch, left

5 Nm (3.7 lbf ft)

Screw, headlight

EJOT ALtracs

®

60x20

8 Nm (5.9 lbf ft)

Screw, headlight bracket

EJOT ALtracs

®

50x12

7 Nm (5.2 lbf ft)

Screw, fixed grip, left

M4

2 Nm (1.5 lbf ft)

Screw, side stand switch

M4

2 Nm (1.5 lbf ft)

Remaining nuts, chassis

M5

5 Nm (3.7 lbf ft)

Remaining screws, chassis

M5

5 Nm (3.7 lbf ft)

Screw for throttle grip

M5

3.5 Nm (2.58 lbf ft)

Screw, brake line holder on frame

M5

2 Nm (1.5 lbf ft)

Screw, brake line holder on link
fork

M5

5 Nm (3.7 lbf ft)

Screw, cable channel

M5

5 Nm (3.7 lbf ft)

Screw, chain sliding guard

M5

5 Nm (3.7 lbf ft)

Screw, combination instrument

M5

4.5 Nm (3.32 lbf ft)

Screw, combination switch, right

M5

3.5 Nm (2.58 lbf ft)

Screw, cover part

M5x12

3.5 Nm (2.58 lbf ft)

Screw, cover part

M5x17

3.5 Nm (2.58 lbf ft)

Screw, foot brake lever stub

M5

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, fuel level sensor

M5

3 Nm (2.2 lbf ft)

Screw, fuel tank filler cap

M5

3 Nm (2.2 lbf ft)

Screw, heat guard on main silencer M5

4 Nm (3 lbf ft)

Screw, mask spoiler

M5x12

3.5 Nm (2.58 lbf ft)

Screw, rear wheel speed sensor
cable guide

M5

3 Nm (2.2 lbf ft)

Screw, wind shield

M5

3.5 Nm (2.58 lbf ft)

Spoke nipple

M5

5 Nm (3.7 lbf ft)

Ground fitting on frame

M6

6 Nm (4.4 lbf ft)

Nut, ABS module fastening

M6

8 Nm (5.9 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw, angle sensor

M6

6 Nm (4.4 lbf ft)

Loctite

®

243™

Screw, ball joint of push rod on
foot brake cylinder

M6

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, battery terminal

M6

4.5 Nm (3.32 lbf ft)

Screw, bushing

M6

4 Nm (3 lbf ft)

Screw, cable channel

M6

5 Nm (3.7 lbf ft)

Screw, chain guide

M6

5 Nm (3.7 lbf ft)

Screw, clutch assembly

M6

5 Nm (3.7 lbf ft)

Screw, cooler retaining bracket

M6

7 Nm (5.2 lbf ft)

Summary of Contents for F9903S6

Page 1: ...SETUP INSTRUCTIONS 2019 1290 Super Adventure R Art no 3213979en ...

Page 2: ......

Page 3: ...out specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from figures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2018 KTM Sportmotorcycle GmbH Mattighofen Austria...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ...ly for vehicle handover Info Make sure that the vehicle is permanently enabled before handing it over to the customer 2 2 Unpacking and setting up the vehicle F01344 10 Remove the straps and box F01003 01 Remove the adhesive tape in the upper area of the motorcycle F01004 01 Roll down the film at the sides Info To avoid damaging the motorcycle during unpacking leave the other films on the vehicle ...

Page 6: ...96 10 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent Position the handlebar Info Make sure the cables and wiring are positioned cor rectly Position handlebar clamps Tighten the screws evenly Guideline Screw handle...

Page 7: ...sen and remove the tension belt over the link fork Guideline An assistant prevents the motorcycle from falling over Carefully loosen and remove the tension belts around the lower triple clamp The vehicle is released at the front Together with an assistant take the vehicle off the pallet F00999 10 Remove radiator shield 4 Remove screws 5 Position radiator guard Info Pay attention to the guides and ...

Page 8: ...g screws chassis M10 45 Nm 33 2 lbf ft Mount screws bk but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount screw bl but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S01884 10 Position the right crash bar with frame protector and attach the clamp to the frame tube Info Cover the components to protect them against damage Mount screw bm but...

Page 9: ...crews chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft F01009 01 Position footrest rubber bq Mount locking plate br and nut bs Tighten nut bs Repeat these steps on the opposite side F01006 10 Condition Function KTM MY RIDE optional activated Remove screws bt Take off the headlight mask F01007 10 Remove screws ck with the sleeves Tip Adjust the tilt of the combination inst...

Page 10: ...ument accordingly Position the headlight mask Mount and tighten screws bt Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Install the windshield p 10 Remove the Race on key from the storage compartment and keep in a safe place for the handover Remove the seat p 10 Remove the black ignition key and the KEYCODECARD from under the seat and keep in a safe place for the handover Charge the 12 V bat...

Page 11: ...SETUP 2 9 Prepare the vehicle according to the specifications in the KTM Dealer net for handover to the customer ...

Page 12: ...into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted 3 4 Charging the 12 V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery ...

Page 13: ...yed If the 12 V battery is depleted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free i e the acid level does not have to be checked Preparatory work Switch off ignition to do this brie...

Page 14: ...way from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V...

Page 15: ...er in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charged or missing Never operate the vehicle with a discharged 12 V battery or without a 12 V battery M00610 11 Main...

Page 16: ...tton to open the menu F01319 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour next to Clock flashes Press the UP or DOWN button until the current hour is set Press the SET button The minute next to Clock flashes Press the UP or DOWN button until the current minute is set Press the SET button The time is stored F01320 01 Setting the date Info T...

Page 17: ... from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if applicable Check the headlight setting The light dark boundary must be exactly on the lower mark ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable If the boundary between light and dark ...

Page 18: ...ne negatively impacts the lifespan of the engine Always run the engine warm at a low speed F00907 01 Take the motorcycle off side stand and sit in the motorcycle Bring the Race on key within range of the antenna Ensure that the Race on key stays in range while riding Guideline Maximum range of the Race on key around the antenna 1 5 m 4 9 ft Info The range may be reduced by decreases in battery vol...

Page 19: ...ger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning ...

Page 20: ... or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fue...

Page 21: ... enter the groundwater the soil or the sewage system F01718 10 Switch off the engine Open the fuel tank filler cap p 17 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 23 Close the fuel tank filler cap p 18 ...

Page 22: ... M5 3 5 Nm 2 58 lbf ft Screw cover part M5x12 3 5 Nm 2 58 lbf ft Screw cover part M5x17 3 5 Nm 2 58 lbf ft Screw foot brake lever stub M5 6 Nm 4 4 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw fuel tank filler cap M5 3 Nm 2 2 lbf ft Screw heat guard on main silencer M5 4 Nm 3 lbf ft Screw mask spoiler M5x12 3 5 Nm 2 58 lbf ft Screw rear wheel speed sensor cable guide M5 3 Nm ...

Page 23: ...4 lbf ft Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw exhaust clamp M8 25 Nm 18 4 lbf ft Screw foot brake lever M8 25 Nm 18 4 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handle bar end hand guard M8 25 Nm 18 4 lbf ft Screw ...

Page 24: ...octite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut fork pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Nut seat lock M22x1 5 4 Nm 3 lbf ft Screw steering head top M22x1 5 18 Nm 13 3 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 l...

Page 25: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 26: ... 3213979en 3213979en 08 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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