Yamaha 2001 YZF-R6 Service Manual Download | Manualshive

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Summary of Contents for 2001 YZF-R6

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Page 3: ...is Supplementary Service Manual together with the following manual YZF R6 99 SERVICE MANUAL 5EB1 AE1 YZF R6 L 2000 SUPPLEMENTARY SERVICE MANUAL 5EB1 AE2 YZF R6 2001 SUPPLEMENTARY SERVICE MANUAL 2000 by Yamaha Motor Co Ltd First Edition September 2000 All rights reserved Any reproduction or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited ...

Page 4: ...prove all its models Modifications and signifi cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable Designs and specifications are subject to change without notice IMPORTANT INFORMATION Particularly important information is distinguished in this manual by the following The Safety Alert Sym...

Page 5: ...pections and Adjustments where the sub section title s appear In Chapter 3 Periodic Inspections and Adjustments the sub section title appears at the top of each page instead of the section title 3 Sub section titles appear in smaller print than the section title 4 To help identify parts and clarify procedure steps there are exploded diagrams at the start of each removal and disassembly section 5 N...

Page 6: ...ooting Symbols 10 to 17 indicate the following 10 Serviceable with engine mounted 11 Filling fluid 12 Lubricant 13 Special tool 14 Tightening torque 15 Wear limit clearance 16 Engine speed 17 Electrical data Symbols 18 to 23 in the exploded diagrams indi cate the types of lubricants and lubrication points 18 Apply engine oil 19 Apply gear oil 20 Apply molybdenum disulfide oil 21 Apply wheel bearin...

Page 7: ...IONS 4 TIGHTENING TORQUES 5 ENGINE TIGHTENING TORQUES 5 CABLE ROUTING 6 PERIODIC CHECKS AND ADJUSTMENTS INTRODUCTION 8 PERIODIC MAINTENANCE AND LUBRICATION INTERVALS 8 CHASSIS 10 CHECKING THE BRAKE FLUID LEVEL 10 CHECKING THE TIRES 11 CHASSIS SWINGARM AND DRIVE CHAIN 14 CHECKING THE DRIVE CHAIN 15 YZF R6 WIRING DIAGRAM ...

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Page 9: ...sions Overall length Overall width Overall height Seat height Wheelbase Minimum ground clearance Minimum turning radius 2025 mm except for N S F AUS NZ 2080 mm for N S F AUS NZ 690 mm 1105 mm 820 mm 1380 mm 135 mm 3400 mm Weight Wet with oil and a full fuel tank Dry without oil and fuel Maximum load total of cargo rider passenger and accessories 186 kg 167 kg 375 kg ...

Page 10: ...le cable free play at the flange of the throttle grip ID mark Main jet Main air jet Jet needle Needle jet Pilot air jet Pilot outlet Pilot jet Bypass 1 Bypass 2 Bypass 3 Pilot screw turns out Valve seat size Starter jet 1 Starter jet 2 Butterfly valve size Fuel level below the line on the float chamber CVRD37 KEIHIN 4 6 8 mm 5EB00 5EB200 G 5EB300 F Carburetors 1 and 4 152 Carburetors 2 and 3 148 1...

Page 11: ...kg cm2 2 5 bar 250 kPa 2 5 kg cm2 2 5 bar 250 kPa 2 5 kg cm2 2 5 bar 1 6 mm Rear tire Tire type Size Model manufacturer Tire pressure cold 0 90 kg 90 189 kg High speed riding Min tire tread depth Tubeless 180 55 ZR17 73 W MICHELIN Pilot SPORT B DUNLOP D207 N 250 kPa 2 5 kg cm2 2 5 bar 290 kPa 2 9 kg cm2 2 9 bar 250 kPa 2 5 kg cm2 2 5 bar 1 6 mm Drive chain Model manufacturer Link quantity Drive ch...

Page 12: ... GT9B 4 12 V 8 AH SSS SSS Bulbs voltage wattage quantity Headlight Auxiliary light Tail brake light Turn signal light License plate light Meter light 12 V 60 W 55 W 2 12 V 5 W 2 13 5 V 6 1 W 1 W 20 LED 12 V 21 W 4 12 V 5 W 1 12 V 1 4 W 2 SSS SSS SSS SSS Sidestand relay Model Coil resistance G8R 30Y M 162 198 Ω SSS SSS Fuel pump relay model manufacturer Resistance G8R 30Y M OMRON 162 198 Ω SSS Fuse...

Page 13: ...TIGHTENING TORQUES SPEC ENGINE TIGHTENING TORQUES Item Fastener Thread size Q ty Tightening torque Remarks size Q y Nm m kg Cap bolt timing chain tensioner Neutral switch Bolt Screw M6 M6 1 2 7 20 0 7 2 0 ...

Page 14: ...ute the under of the CDI unit coupler D Clamp the lead at the rear of the two holes E Route the leads into the hole F Route the lead along the inside of the two ribs G Route the license plate light lead and taillight lead along the outside of the battery box so that the leads do not get caught between the rib of the battery box and the fender 1 Reservoir tank 2 Fuse box 3 Tool kit 4 Wire minus lea...

Page 15: ...cence light lead W Fasten the flasher light lead And bend the flasher light lead CABLE ROUTING SPEC H Route the seat lock cable into the hole of the frame Mount the cable so that the side covered with a cable protector up the end is positioned at rear I Fasten the seat lock cable with a steel clamp J Do not fasten the seat lock cable K Route the wire negative lead under the starter relay lead L Fa...

Page 16: ...ge 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap 3 Spark plugs Replace 4 Valves Check valve clearance Adjust Every 40 000 km 5 Air filter element Clean 5 Air filter element Replace 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level and vehicle for fluid leakage See NOTE 7 Front brake Replace brake pads Whenever worn to the limit 8 Rear brake Che...

Page 17: ...22 Carburetors S Check starter choke operation S Adjust engine idling speed and synchronization 23 Engine oil S Change 24 Engine oil filter cartridge S Replace 25 Cooling system S Check coolant level and vehicle for coolant leakage 25 Cooling system S Change Every 3 years 26 Moving parts and cables S Lubricate 27 Lights signals and switches S Check operation S Adjust headlight beam EAU03541 D The ...

Page 18: ...ay cause the rubber seals to deteriorate causing leakage and poor brake performance Refill with the same type of brake fluid that is already in the system Mixing brake fluids may result in a harmful chemical reaction leading to poor brake perfor mance When refilling be careful that water does not enter the brake fluid reservoir Water will significantly lower the boiling point of the brake fluid an...

Page 19: ... and the anticipated riding speed Operation of an overloaded motorcycle could cause tire damage an accident or an injury NEVER OVERLOAD THE MOTORCYCLE Basic weight with oil and a full fuel tank 186 kg Maximum load 189 kg Cold tire pressure Front Rear Up to 90 kg load 250 kPa 2 5 kg cm2 2 5 bar 250 kPa 2 5 kg cm2 2 5 bar 90 kg maximum load 250 kPa 2 5 kg cm2 2 5 bar 290 kPa 2 9 kg cm2 2 9 bar High ...

Page 20: ...roove Patching a punctured tube is not recom mended If it is absolutely necessary to do so use great care and replace the tube as soon as possible with a good quality replacement A Tire B Wheel Tube wheel Tube tire only Tubeless wheel Tube or tubeless tire After extensive tests the tires listed below have been approved by Yamaha Motor Co Ltd for this model The front and rear tires should always be...

Page 21: ...N New tires have a relatively low grip on the road surface until they have been slightly worn Therefore approximately 100 km sould be traveled at normal speed before any highspeed riding is done For tires with a direction of rotation mark 1 Install the tire with the mark pointing in the direction of wheel rotation Align the mark 2 with the valve installation point ...

Page 22: ...bly Adjusting bolt locknut Drive chain guard Rear fender Flap Pivot shaft nut washer Pivot shaft Swingarm 2 2 1 1 1 1 1 1 1 Remove the parts in the order listed Refer to ENGINE in chapter 4 Refer to REAR WHEEL BRAKE DISC AND REAR WHEEL SPROCKET Refer to REAR SHOCK ABSORBER ASSEMBLY 95 Nm 9 5 m kg 6 Nm 0 6 m kg 6 Nm 0 6 m kg EAS00700 CHASSIS SWINGARM AND DRIVE CHAIN ...

Page 23: ...14 15 16 17 Pivot shaft adjust bolt Drive chain Dust cover Oil seal Bush Shim Drive chain guide Bush Left bearing Right bearing 2 1 1 1 1 1 1 1 1 1 Refer to REMOVING INSTALLING THE SWINGARM For installation reverse the removal procedure 95 Nm 9 5 m kg 6 Nm 0 6 m kg 6 Nm 0 6 m kg ...

Page 24: ...1 mm While measuring the ten link section push down on the drive chain to increase its tension Measure the length between drive chain roller 1 and 11 as shown Perform this measurement at two or three dif ferent places 2 Check drive chain Stiffness Clean and lubricate or replace 3 Clean drive chain a Wipe the drive chain with a clean cloth b Put the drive chain in kerosine and remove any remaining ...

Page 25: ...il 3 18 Ignition coil 4 19 Spark plug 20 Meter assembly 21 Fuel level indicator light 22 Oil level coolant temperature warning light 23 Neutral indicator light 24 Tachometer 25 Combination meter 26 Hi beam indicator light 27 Turn signal indicator light 28 Illumination light 29 Speed sensor 30 Neutral switch 31 Thermo unit 32 Fuel sender 33 Oil level switch 34 Right handlebar switch 35 Front brake ...

Page 26: ...h 41 Clutch switch 42 Turn signal switch 43 Horn 44 Flasher relay 45 Frotn turn signal light left 46 Front turn signal light right 47 Rear turn signal light left 48 Rear turn signal light right 49 Oil level switch 50 Headlight 51 Rear brake light switch 52 Tail brake light 53 Licence light 54 Fuse ignition 55 Fuse signal 56 Fuse headlight 57 Fuse radiator fan motor 58 Thermo switch 59 Radiator fan...

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