KTM 250 EXC, Owner'S Manual

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A - 5 2 3 0 M a t t i g h o f e n , S t a l l h o f n e r s t r . 3 - P o s t f a c h 9 1 - A u s t r i a - Tel. 07742 / 6000-266 - Fax 07742 / 6000-9955
DVR 0710946 - FN 116267 g Landesgericht Ried - UID-Nr. ATU 21646501
Dpt.:
Customer Service
No.: 0304/36/01-E FH 14.04.2003
Subject: Cylinderhead
Model:
450 SX model 2003
Countries:
all
Dear KTM Distributor!
In case of a failure on the valve drive (valve, rocker arm, adjusting screw, valve spring; spring
retainer) the complete cylinder head needs to be replaced! This is a
temporary limited action,
but is necessary as the best possible repair for our customers and to allow a detailed failure
analyses.
To assure a quick repair, complete cylinder heads art.no. 594 36 020 066 , containing valves,
springs, rocker arms, camshaft, etc. are prepared at KTM spare parts centre.
Please note, before placing an order or to issuing a warranty claim it is necessary to update
the price file in the Service.net.
After receipt of the new cylinder head, the damaged cylinder head has to be returned to
KTM Austria, including valves, springs, spring retainers, rocker arms, adjusting screws and
camshaft.
For reimbursement of the arisen costs a warranty claim can be issued. Following parts and
labour costs will be credited:
labour time cylinder head cpl. replacement T3900230050
1 x cylinder head cpl. 59436020066
1 x cylinder head gasket 95,3 mm 59030036000
1 x water pump cover gasket 59035053000
1 x gasket exhaust flange 59036041000
2 x valve cover gasket 58036053000
In case of consequential damage all further needed parts have to be returned and the labour
has to be adapted according to the flat rate manual.
Claims can only be approved when the complete cylinder head was received at KTM Austria.
T.Stöcklmeier E.Sellmaier
Sales Quality Assurance
F. Haslinger W. Felber
Customer Service R & D
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