Repair manual KTM 250-610 Racing
Art.-Nr
. 3.206.023-E
ASSEMBLING THE ENGINE
MOUNTING THE CRANKSHAFT AND BALANCER SHAFT . . . . . . . . . . . . . . . . . . . .6-2
MOUNTING THE SHIFT MECHANSIM AND TRANSMISSION . . . . . . . . . . . . . . . . .6-2
ASSEMBLING THE ENGINE CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
MOUNTING THE PRIMARY GEAR AND FREE WHEEL . . . . . . . . . . . . . . . . . . . . . .6-4
MOUNTING THE OIL PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
MOUNTING THE SHIFT ARRESTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
MOUNTING THE E-STARTER DRIVE GEAR AND KICKSTARTER . . . . . . . . . . . . . . .6-6
MOUNTING THE OUTER CLUTCH HUB AND THE DRIVER . . . . . . . . . . . . . . . . . . .6-7
MOUNTING THE PRIMARY GEAR NUT (250 EXC AND ALL MOD. FROM 2003) . . . .6-8
MOUNTING THE TIMING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
MOUNTING THE PISTON AND CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
MOUNTING THE CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
MOUNTING THE CYLINDER HEAD TOP PORTION . . . . . . . . . . . . . . . . . . . . . . . .6-12
MOUNTING THE TIMING CHAIN TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
ADJUSTING THE VALVE CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
MOUNTING THE FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
MOUNTING THE PULSE GENERATOR AND THE IGNITION COVER . . . . . . . . . . . .6-14
MOUNTING THE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
MOUNTING THE OIL LINE AND THE ELECTRIC STARTER . . . . . . . . . . . . . . . . . .6-16
MOUNTING THE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
HOW TO FILL IN ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
INDEX
6-1E
6
Summary of Contents for 250 EXC
Page 59: ...ENGLISH 58 ...
Page 60: ...ANHANG APPENDICE APPENDIX APÉNDICE 1 SCHALTPLAN WIRING DIAGRAMM ...
Page 61: ...ANHANG APPENDICE APPENDIX APÉNDICE 2 SCHALTPLAN WIRING DIAGRAMM ...
Page 62: ...ANHANG APPENDICE APPENDIX APÉNDICE 3 SCHALTPLAN WIRING DIAGRAMM ...
Page 92: ...2 7E 1 2 3 4 21 23 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 22 24 ...
Page 172: ...8 3E CARBURETOR KEIHIN FCR MX 37 39 41 ...
Page 242: ...Repair manual KTM 250 610 Racing Art Nr 3 206 023 E 12 2E ...
Page 243: ...12 3E ...
Page 244: ...12 4E Repair manual KTM 250 610 Racing Art Nr 3 206 023 E ...
Page 245: ...12 5E ...
Page 246: ...Repair manual KTM 250 610 Racing Art Nr 3 206 023 E 12 6E ...
Page 247: ...12 7E ...
Page 248: ...Repair manual KTM 250 610 Racing Art Nr 3 206 023 E 12 8E 250 400 520 MXC EXC RACING 2002 ...
Page 249: ...12 9E Modell 250 400 520 EXC RACING ...
Page 250: ...Repair manual KTM 250 610 Racing Art Nr 3 206 023 E 12 10E 250 400 520 EXC RACING 2002 ...
Page 251: ...250 450 525 MXC EXC 01 02 03 12 11E ...
Page 252: ...12 12E Repair manual KTM 250 610 Racing Art Nr 3 206 023 E ...
Page 253: ...12 13E 250 450 525 EXC Racing 2003 ...
Page 257: ...12 17E ...
Page 258: ...12 18E Repair manual KTM 250 610 Racing Art Nr 3 206 023 E ...