KTM 250 EXC, Owner'S Manual

Page: 147 / 410

6-6E
Repair manual KTM 250-610 Racing
Art.-Nr
. 3.206.023-E
1
6
A
A
B
8
9
Mounting the shift arrester
– Slip the disc
2
, the locking lever
3
, the locking spring sleeve
4
and the locking lever spring
5
onto the bolt
1
(M5x20).
– Apply Loctite 243 to the bolt's thread and tighten the bolt to
6 Nm.
– Slide the shift locating drum
6
onto the shift roller. Please note
that the flat portions are eccentric. Here, the locking lever has be
drawn away from the shift roller.
– Apply Loctite 243 to the thread of the bolt
7
(M6x30) and tighten
the bolt to 10 Nm.
– Grease the preassembled shift shaft and, together with the stop
disc, slide it into the bearings until the sliding plate abuts the roller
driving pin.
– Push back the sliding plate and push the shift shaft in up to the
stop.
– Check whether the legs
A
of the return spring abut the casing nose
B
on both the left and right sides.
– Slip on the shift lever and shift through all gears. Turn the main
shaft as you shift through the gears. Then, dismount the shift lever
again.
Mounting E-starter drive gear and kickstarter
– Oil the kickstarter idler gear
8
and the E-starter idler gear
9
at the
bearing positions and slide them onto the bearing bolts.
– Mount stop discs and circlips with the sharp edge facing outwards.
2
3
4
5
1