KTM 125 SX EU 2015, Owner'S Manual

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9 SERVICE SCHEDULE
27
9.1 All SX models
9.1.1 Service schedule
Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
Every 10 operating hours - corresponds to about 70 liters of fuel (18.5 US gal) / after every race
Change the gear oil.
x
(125/150 SX)
● ●
Change the gear oil.
x
(250 SX EU, 250 SX US)
●
Check the front brake linings. ( p. 65)
● ●
Check the rear brake linings. ( p. 69)
● ●
Check the brake discs. ( p. 63)
● ●
Check the brake lines for damage and leakage.
● ●
Check the rear brake fluid level. ( p. 68)
● ●
Check the free travel of the foot brake lever. ( p. 67)
● ●
Check the frame and swingarm.
x
● ●
Check the swingarm bearing.
x
●
Check the shock absorber linkage.
x
● ●
Check the tire condition. ( p. 73)
● ●
Check the tire air pressure. ( p. 74)
● ●
Check the wheel bearing for play.
x
● ●
Check the wheel hubs. x
● ●
Check the rim run-out. x
● ●
Check the spoke tension. ( p. 74)
● ●
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 56)
● ●
Check the chain tension. ( p. 55)
● ●
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation. x
● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 60)
● ●
Check the front brake fluid level. ( p. 64)
● ●
Check the free travel of the hand brake lever. ( p. 63)
● ●
Check the play of the steering head bearing. ( p. 44)
● ●
Change the piston and check the cylinder.
x
●
Change the piston and check the cylinder. (under difficult riding conditions)
x
● ●
Change the spark plug and spark plug connector.
x
(125/150 SX)
● ●
Change the spark plug and spark plug connector.
x
(250 SX EU, 250 SX US)
●
Check the intake diaphragm.
x
● ●
Check the exhaust control for functioning and smooth operation. x
●
Check the clutch. x
● ●
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
x
● ●
Check the antifreeze and coolant level. ( p. 80)
● ●
Check the cables for damage and routing without sharp bends.
x
● ●
Check that the throttle cables are undamaged, routed without sharp bends and set correctly.
● ●
Clean the air filter and air filter box.
x
( p. 49)
● ●
Change the glass fiber yarn filling of the main silencer.
x
( p. 51)
●
Check the screws and nuts for tightness.
x
● ●
Check the idle. x
● ●
Final check: Check the vehicle for safe operation and take a test ride.
● ●
Make the service entry in KTM DEALER.NET and in the service record.
x
● ●
●
Periodic interval