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KSB ILN, Operating Manual

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Contents

5 of 92

ILN / ILNC / ILNR

5.5

Checking the coupling alignment ................................................................................................................. 30

5.6

Enclosure/insulation ....................................................................................................................................... 30

5.7

Electrical connection ...................................................................................................................................... 31
5.7.1

Setting the time relay ........................................................................................................................ 31

5.7.2

Connecting the motor ....................................................................................................................... 31

5.7.3

Connecting the priming system ........................................................................................................ 32

5.8

Checking the direction of rotation................................................................................................................ 32

6

Commissioning/Start-up/Shutdown...................................................................................................  34

6.1

Commissioning/Start-up ................................................................................................................................. 34
6.1.1

Prerequisites for commissioning/start-up ......................................................................................... 34

6.1.2

Filling in the lubricant ....................................................................................................................... 34

6.1.3

Checking the shaft seal...................................................................................................................... 34

6.1.4

Priming and venting the pump......................................................................................................... 34

6.1.5

Start-up............................................................................................................................................... 36

6.1.6

Shutdown ........................................................................................................................................... 38

6.2

Operating limits.............................................................................................................................................. 38
6.2.1

Ambient temperature........................................................................................................................ 38

6.2.2

Frequency of starts............................................................................................................................. 39

6.2.3

Fluid handled ..................................................................................................................................... 39

6.2.4

Maximum permissible speed ............................................................................................................. 40

6.3

Shutdown/storage/preservation .................................................................................................................... 41
6.3.1

Measures to be taken for shutdown ................................................................................................ 41

6.4

Returning to service ....................................................................................................................................... 41

7

Servicing/Maintenance ........................................................................................................................  42

7.1

Safety regulations........................................................................................................................................... 42

7.2

Servicing/Inspection........................................................................................................................................ 42
7.2.1

Supervision of operation ................................................................................................................... 42

7.2.2

Inspection work.................................................................................................................................. 44

7.3

Drainage/cleaning .......................................................................................................................................... 46

7.4

Dismantling the pump set.............................................................................................................................. 46
7.4.1

General information/Safety regulations........................................................................................... 46

7.4.2

Preparing the pump set..................................................................................................................... 47

7.4.3

Dismantling the pump set: ILN.......................................................................................................... 47

7.4.4

Dismantling the pump set: ILNC ....................................................................................................... 50

7.4.5

Dismantling the pump set: ILNR ....................................................................................................... 51

7.5

Reassembling the pump set ........................................................................................................................... 53
7.5.1

General information/Safety regulations........................................................................................... 53

7.5.2

Assembling the pump set: ILN........................................................................................................... 54

7.5.3

Installing the pump set: ILNC ............................................................................................................ 58

7.5.4

Installing the pump set: ILNR ............................................................................................................ 60

7.6

Tightening torques......................................................................................................................................... 62
7.6.1

Tightening torques for ILN/ILNC ....................................................................................................... 62

7.6.2

Tightening torques for the impeller nut of ILN/ILNC ...................................................................... 63

7.6.3

Tightening torques for ILNR.............................................................................................................. 63

7.7

Spare parts stock............................................................................................................................................. 63
7.7.1

Ordering spare parts.......................................................................................................................... 63

7.7.2

Recommended spare parts stock ...................................................................................................... 63

8

Trouble-shooting..................................................................................................................................  66

9

Related Documents ..............................................................................................................................  68

9.1

General assembly drawings with list of components................................................................................... 68
9.1.1

General assembly drawing 1 ILN....................................................................................................... 69

9.1.2

General assembly drawing 2 ILN....................................................................................................... 71

9.1.3

General assembly drawing 3 ILN....................................................................................................... 73

9.1.4

General assembly drawing 4 ILNC..................................................................................................... 75

9.1.5

General assembly drawing 5 ILNC..................................................................................................... 76

9.1.6

General assembly drawing 6 ILNR..................................................................................................... 77

9.1.7

General assembly drawing 7 ILNR, reinforced version .................................................................... 79

Summary of Contents for ILN

Page 1: ...In line Pump ILN ILNC ILNR Operating Manual ...

Page 2: ...vided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB ITUR Spain S A Zarautz España 06 01 2022 ...

Page 3: ...ards arising from components in contact with the fluid handled Close coupled design Motor directly fitted to the pump via a flange or a drive lantern Discharge line The pipeline which is connected to the discharge nozzle Hydraulic system The part of the pump in which the kinetic energy is converted into pressure energy Pump Machine without drive additional components or accessories Pump set Comple...

Page 4: ...4 Return to supplier 14 3 5 Disposal 14 4 Description of the Pump Set 15 4 1 General description 15 4 2 Product information 15 4 2 1 Product information as per Regulation No 1907 2006 REACH 15 4 2 2 Product Information as per Regulation No 547 2012 for water pumps with a maximum shaft power of 150 kW implementing Ecodesign Directive 2009 125 EC 15 4 3 Designation 16 4 4 Name plate 18 4 5 Design 18...

Page 5: ... 44 7 3 Drainage cleaning 46 7 4 Dismantling the pump set 46 7 4 1 General information Safety regulations 46 7 4 2 Preparing the pump set 47 7 4 3 Dismantling the pump set ILN 47 7 4 4 Dismantling the pump set ILNC 50 7 4 5 Dismantling the pump set ILNR 51 7 5 Reassembling the pump set 53 7 5 1 General information Safety regulations 53 7 5 2 Assembling the pump set ILN 54 7 5 3 Installing the pump...

Page 6: ...eral assembly drawing priming system with ejector ILNE ILNCE 82 9 1 10 Exploded view auxiliary pump 83 9 2 Wiring diagrams 84 9 2 1 Wiring diagram of priming system using auxiliary pump 84 9 2 2 Wiring diagram of priming system using ejector 85 10 Certificate of Decontamination 86 11 EU Declaration of Conformity 87 Index 88 ...

Page 7: ... applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of the technical data of the pump set General arrangement drawing outline drawing Description of mating and installation dimensions for the pump set weights Drawing of auxiliary connections Description of auxiliary connections Hydraulic characteristic curve Characteristic curves showing he...

Page 8: ...dium risk hazard which if not avoided could result in death or serious injury CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions Explosion protection This symbol identifies information about avoiding explosions in potentially explosive atmospheres in accordance with EU Directive 2014 34 EU ATEX General hazard In conjunct...

Page 9: ...ken into account 2 2 Intended use The pump set must only be operated in the fields of application and within the use limits specified in the other applicable documents Only operate pumps pump sets which are in perfect technical condition Do not operate the pump set in partially assembled condition Only use the pump set to handle the fluids described in the data sheet or product literature of the p...

Page 10: ...areness In addition to the safety information contained in this operating manual and the intended use the following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substances Applicable standards directives and laws 2 6 Safety information for the operator user Fit prot...

Page 11: ... of operation Never operate the pump set outside the limits stated in the data sheet and in this manual The warranty relating to the operating reliability and safety of the supplied pump set is only valid if the equipment is used in accordance with its intended use ð Section 2 2 Page 9 2 9 Explosion protection DANGER Always observe the information on explosion protection given in this section when...

Page 12: ... motor eyebolt Observe the information on weights centre of gravity and fastening points Observe the applicable local accident prevention regulations Use suitable permitted lifting accessories e g self tightening lifting tongs Maintain adequate safety distance during lifting operations WARNING Temporary storage on unsecured and uneven surfaces Personal injury and damage to property Always place th...

Page 13: ... a dry protected room where the atmospheric humidity is as constant as possible Rotate the shaft by hand at least once a month e g via the motor fan Disconnect the motor Remove the motor power cable Close the terminal box Disconnect the control cabinets and place them in a vertical position Check that the coating is in good condition If the coating needs to be touched up contact KSB for the coatin...

Page 14: ...asures and decontamination measures taken ð Section 10 Page 86 NOTE If required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WARNING Fluids handled consumables and supplies which are hot and or pose a health hazard Hazard to persons and the environment Collect and properly dispose of flushing fluid and ...

Page 15: ...nufacture see data sheet or order documentation Product s type and size identificator see name plate key to name plate Hydraulic pump efficiency with trimmed impeller see data sheet Pump performance curves including efficiency characteristics see documented characteristic curve The efficiency of a pump with a trimmed impeller is usually lower than that of a pump with full impeller diameter Trimmin...

Page 16: ...e pump additional sizes 5 Priming system 3 Without priming system S With auxiliary pump E With ejector 6 17 Size 050 Nominal suction nozzle diameter mm 032 Nominal discharge nozzle diameter mm 200 Nominal impeller diameter mm A Hydraulic system 18 Pump casing material G EN GJL 250 A48CL35 B CC491K GS A CC333G GS D A995 Gr 1B D A995 Gr 5A 19 Impeller material B CC480K GS A CC333G GS 1 A890 Gr 1B 2 ...

Page 17: ...ale RI RINA Registro Italiano Navale GL GL Germanischer Lloyd RM RMRS Russian Maritime Register of Shipping CC CCS China Classification Society NK NKK Nippon Kaije Kyokai KR KR Korean Register LR LR Lloyd s Register ZZ Other inspection agency 28 31 Motor rating PN kW 0030 3 1320 132 0075 7 5 0007 0 75 32 Number of motor poles 2 2 poles 4 4 poles 6 6 poles 8 8 poles 33 Motor efficiency 0 No classif...

Page 18: ... KSB order number 4 Flow rate 5 Dynamic viscosity of the fluid handled 6 Speed 7 Minimum efficiency index 8 Nominal impeller diameter 9 KSB order item number 10 Head 11 Year of construction 12 Efficiency 13 Customer specific information optional 4 5 Design 4 5 1 Design details ILN Design In line design Vertical installation Single stage Single suction or double suction4 Coupling between pump and m...

Page 19: ...n in line design Vertical installation Single stage Single suction Pump casing Radially split volute casing Volute casing with integrally cast pump feet Replaceable casing wear rings Drive fixed speed version Surface cooled IEC three phase motor Type of construction IM V1 Frequency 50 Hz 60 Hz Enclosure IP55 230 400 V and 400 690 V Shaft seal Mechanical seal Impeller type Closed radial impeller Be...

Page 20: ...e fixed speed version Surface cooled IEC three phase motor Type of construction IM V1 Frequency 50 Hz 60 Hz Enclosure IP55 230 400 V and 400 690 V Shaft seal Mechanical seal Impeller type Closed radial impeller Bearings Upper bearing Closed deep groove ball bearing or closed double row angular contact ball bearing Greased for life Lower bearing Closed deep groove ball bearing Greased for life Auto...

Page 21: ...tor are arranged on a common shaft Function The fluid enters the pump via the suction nozzle 4 and is accelerated outward by the rotating impeller 10 In the flow passage of the pump casing the kinetic energy of the fluid is converted into pressure energy The fluid handled is pumped to the discharge nozzle 11 where it leaves the pump The clearance gap 3 prevents any fluid from flowing back from the...

Page 22: ...26 has passed When the pressure controller detects a pressure of 0 4 bar it automatically starts up the auxiliary pump to vent the main pump and the piping The main pump keeps running When 70 of the operating pressure of the main pump or the minimum pressure set at the pressure controller are detected the pressure controller stops the auxiliary pump The duration T1 depends on the quantity of air e...

Page 23: ...sed When the pressure controller detects a pressure of 0 4 bar it automatically starts up the solenoid valve to vent the main pump and the piping The main pump keeps running When 70 of the operating pressure of the main pump or the minimum pressure set at the pressure controller are detected the pressure controller closes the solenoid valve The duration T1 depends on the quantity of air escaping T...

Page 24: ...NC ILNR 5211 8 08 EN Drive Surface cooled IEC frame three phase squirrel cage motor Special accessories As required 4 8 Dimensions and weights For dimensions and weights refer to the general arrangement drawing outline drawing of the pump pump set ...

Page 25: ...o installation Place of installation WARNING Installation on a mounting surface which is unsecured and cannot support the load Personal injury and damage to property Use a concrete of compressive strength class C12 15 which meets the requirements of exposure class XC1 to EN 206 1 The mounting surface must be set flat and level Check the indicated weights 1 Check the structural requirements All str...

Page 26: ...mp set in a vertical position If the foundation bolts are to be inserted into the holes provided Insert the foundation bolts into the corresponding openings 5 4 Piping 5 4 1 Connecting the piping DANGER Impermissible loads acting on the pump nozzles Danger to life from escaping hot toxic corrosive or flammable fluids Do not use the pump as an anchorage point for the piping Anchor the pipes in clos...

Page 27: ...es or strains ü The diameter of pipes valves and accessories is calculated with consideration of the head loss in order for the following flow velocities to be met 2 3 m s in the discharge line 1 2 m s in the suction line CAUTION Welding beads scale and other impurities in the piping Damage to the pump Remove any impurities from the piping If necessary install a filter Observe the information in ð...

Page 28: ... 900 800 550 300 400 700 800 600 500 300 350 080 065 315 850 900 800 550 300 400 700 800 600 500 300 350 100 080 160 850 900 800 550 300 400 850 900 800 550 300 400 100 080 200 850 900 800 550 300 400 850 900 800 550 300 400 100 080 250 850 900 800 550 300 400 850 900 800 550 300 400 100 080 315 850 900 800 550 300 400 850 900 800 550 300 400 100 080 400 850 900 800 550 300 400 850 900 800 550 300...

Page 29: ... fluids mixing in the auxiliary piping Risk of burns Explosion hazard Make sure that the barrier fluid or quench liquid are compatible with the fluid handled WARNING Failure to use or incorrect use of auxiliary connections e g barrier fluid flushing liquid etc Risk of injuries by escaping fluid Risk of burns Malfunction of the pump Refer to the general arrangement drawing the piping layout and pum...

Page 30: ...in the table Table 8 Distance between coupling halves Outside diameter of the coupling mm Distance between coupling halves mm Tolerance mm 110 3 1 125 3 1 140 3 1 160 4 2 180 4 2 200 4 2 225 4 2 250 5 5 2 5 280 5 5 2 5 Make sure that the coupling is correctly aligned at all times If the motor was previously removed observe the following for re mounting it 1 The surfaces of the motor and the suppor...

Page 31: ...ng a circuit breaker for the motor and a thermistor motor protection relay is recommended 5 7 1 Setting the time relay CAUTION Switchover between star and delta on three phase motors with star delta starting takes too long Damage to the pump set Keep switch over intervals between star and delta as short as possible Table 9 Time relay settings for star delta starting Motor rating Y time to be set k...

Page 32: ...a contactor 5 7 3 Connecting the priming system For the electrical connection of the automatic priming system observe the wiring diagrams ð Section 9 2 Page 84 as well as the operating manual of the auxiliary pump or ejector 5 8 Checking the direction of rotation DANGER Temperature increase resulting from contact between rotating and stationary components Damage to the pump set Never check the dir...

Page 33: ... direction of rotation If required check the electrical connection and correct the direction of rotation The correct direction of rotation of motor and pump corresponds with the arrow indicating the direction of rotation on the pump seen from the drive end 1 Start the motor and stop it again immediately to determine the motor s direction of rotation 2 Check the direction of rotation The motor s di...

Page 34: ...ersion ILNR The bearings are closed and grease packed for life They do not need to be re greased Version ILNR The bearings are closed with NILOS rings on both sides and filled with high quality polyurea high temperature grease ð Section 7 2 2 2 Page 44 The bearings may overheat during commissioning To prevent this from happening a speed of 800 rpm is recommended for the running in process 24 hours...

Page 35: ...e power supply of the motor Remove the plug from the vent connection at the pump casing or the vent connection of the discharge line upstream of the check valve Close the shut off element in the discharge line Fill in the fluid handled through the vent connection until it overflows Close the vent connection Check the direction of rotation of the pump Fully open the shut off element in the discharg...

Page 36: ...tor Observe the maximum installation height NOTE Electric control devices for the ejector are not included in the scope of supply unless explicitly agreed The maximum installation height must not exceed 6 metres seen from the lowest fill level of the fluid handled Flow losses in the priming system must be considered ü All connections and pipes have been checked for leakage ü All electrical connect...

Page 37: ...d primed with the fluid to be handled ü The lines for priming and venting have been closed ü The coupling has been aligned and the alignment has been checked ð Section 5 5 Page 30 CAUTION Start up against open discharge line Motor overload Make sure the motor has sufficient power reserves Use a soft starter Use speed control 1 Fully open the shut off element in the suction head line suction lift l...

Page 38: ...served For prolonged shutdown periods 1 Close the shut off element in the suction line 2 Close the auxiliary connections CAUTION Risk of freezing during prolonged pump shutdown periods Damage to the pump Drain the pump and the cooling heating chambers if any or otherwise protect them against freezing 6 2 Operating limits DANGER Non compliance with operating limits for pressure temperature fluid ha...

Page 39: ...still running down Damage to the pump set Do not re start the pump set before the pump rotor has come to a standstill 6 2 3 Fluid handled 6 2 3 1 Flow rate DANGER Actual flow rate below minimum flow rate Explosion hazard Never let the flow rate drop below the minimum flow rate as per the operating curve Never operate the pump at zero flow Minimum flow rate required for the pump The minimum flow ra...

Page 40: ...s 6 2 3 3 Abrasive fluids Do not exceed the maximum permissible solids content specified in the data sheet When the pump handles fluids containing abrasive substances increased wear of the hydraulic system and shaft seal are to be expected In this case reduce the commonly recommended inspection intervals 6 2 3 4 Fluid temperature The maximum permissible fluid temperature is indicated in the data s...

Page 41: ...been observed ð Section 7 1 Page 42 1 Spray coat the inside wall of the pump casing and in particular the impeller clearance areas with a preservative 2 Spray the preservative through the suction nozzle and discharge nozzle It is advisable to then close the pump nozzles e g with plastic caps 3 Oil or grease all exposed machined parts and surfaces of the pump with silicone free oil or grease food a...

Page 42: ...umps which handle fluids posing a health hazard WARNING Insufficient stability Risk of crushing hands and feet During assembly dismantling secure the pump set pump parts to prevent tilting or tipping over A regular maintenance schedule will help avoid expensive repairs and contribute to trouble free reliable operation of the pump pump set and pump parts with a minimum of servicing maintenance expe...

Page 43: ... an increase in current input occurring during unchanged operating conditions indicate wear Monitor the correct functioning of any auxiliary connections Cooling system Take the pump out of service at least once a year to thoroughly clean the cooling system Monitor the stand by pump To make sure that stand by pumps are ready for operation start them up once a week Monitor the bearing temperature Th...

Page 44: ...e sealed on both sides they are grease packed and maintenance free For this reason the pump is not equipped with a lubricating nipple NOTE Only bearings of the type 2RS may be installed Version ILNR The bearings are closed with NILOS rings on both sides and filled with high quality polyurea high temperature grease 7 2 2 2 1 Intervals Under suitable operating conditions the grease lubricated bearin...

Page 45: ...lter of priming system9 Cleaning the filter Removing the filter Monthly Mechanical seal Checking for tightness Visual inspection Every 3 months Replacing the mechanical seal If leakage occurs Volute casing casing cover Checking for tightness Visual inspection Every 3 months Flanges priming system Checking for tightness Visual inspection Every 3 months Bearing Checking the bearing temperature Measu...

Page 46: ... cleaning record for the pump 7 4 Dismantling the pump set 7 4 1 General information Safety regulations WARNING Unqualified personnel performing work on the pump set Risk of injury Always have repair work and maintenance work performed by specially trained qualified personnel WARNING Hot surface Risk of injury Allow the pump set to cool down to ambient temperature WARNING Improper lifting moving o...

Page 47: ...mp set and secure it against unintentional start up 2 Reduce pressure in the piping by opening a consumer installation 3 Disconnect and remove all auxiliary pipework 7 4 3 Dismantling the pump set ILN 7 4 3 1 Dismantling the complete pump set NOTE The pump casing can remain installed in the piping for further dismantling ü The notes and steps stated in ð Section 7 4 1 Page 46 to ð Section 7 4 2 Pa...

Page 48: ...sk of crushing hands and feet Suspend or support the bearing bracket at the pump end ü The notes and steps stated in ð Section 7 4 1 Page 46 to ð Section 7 4 3 3 Page 48 have been observed carried out 1 If required suspend or support the back pull out unit to prevent it from tipping over 2 Remove hexagon socket head cap screw 914 between volute casing 102 and casing cover 161 3 Pull the back pull ...

Page 49: ...rved carried out ü The back pull out unit has been placed in a clean and level assembly area ü The impeller has been removed 1 Undo bearing cover 360 1 Pull the bearing cover off the shaft 2 Undo circlip 932 1 Carefully pull out casing cover 161 2 3 Pull out the stationary assembly and the rotating assembly of the mechanical seal Do not touch the seal face during this process 7 4 3 7 Dismantling t...

Page 50: ...ion 7 4 1 Page 46 to ð Section 7 4 2 Page 47 and ð Section 7 4 4 1 Page 50 have been observed carried out 1 Undo hexagon head bolts 901 3 2 Undo grub screws 904 3 Remove the motor 7 4 4 3 Removing the back pull out unit WARNING Back pull out unit tilting Risk of crushing hands and feet Suspend or support the bearing bracket at the pump end ü The notes and steps stated in ð Section 7 4 1 Page 46 to...

Page 51: ...spring and pull it off shaft 210 2 Remove bearing cover 360 3 Remove circlip 932 2 4 Remove shaft 210 with bearings 5 Pull out the stationary assembly of the mechanical seal Do not touch the seal face during this process 7 4 4 6 Dismantling the bearing assembly ü The notes and steps stated in ð Section 7 4 1 Page 46 to ð Section 7 4 2 Page 47 and ð Section 7 4 4 1 Page 50 to ð Section 7 4 4 5 Page...

Page 52: ... tilting Risk of crushing hands and feet Suspend or support the bearing bracket at the pump end ü The notes and steps stated in ð Section 7 4 1 Page 46 to ð Section 7 4 2 Page 47 and ð Section 7 4 5 1 Page 51 to ð Section 7 4 5 3 Page 52 have been observed carried out 1 If required suspend or support the back pull out unit to prevent it from tipping over 2 Undo and remove nuts 920 3 3 Remove drive...

Page 53: ...3 Remove joint ring 411 2 4 Undo hexagon head bolt 901 2 5 Remove bearing cover 360 6 Remove the pump shaft with bearings by tapping it gently with a plastic mallet Version ILNR reinforced sizes ü The notes and steps stated in ð Section 7 4 1 Page 46 to ð Section 7 4 2 Page 47 and ð Section 7 4 5 1 Page 51 to ð Section 7 4 5 6 Page 53 have been observed carried out ü The bearing bracket has been p...

Page 54: ... in thin layers Never use quick setting adhesives cyanoacrylate adhesives Coat the locating surfaces of the individual components with graphite or similar before reassembly Prior to reassembly screw back any forcing screws and adjusting screws Tightening torques For reassembly tighten all screws and bolts as specified in this manual ð Section 7 6 Page 62 7 5 2 Assembling the pump set ILN 7 5 2 1 I...

Page 55: ...riginal spare parts ü The sealing surfaces have been cleaned 1 Press deep groove ball bearing 321 onto shaft 210 as far as it will go 2 Fit washers 550 1 and 550 3 3 Fit circlip 932 1 4 Insert pre assembled shaft 210 into casing cover 161 2 5 Fit washer 550 2 6 Fit circlip 932 2 7 Slide thrower 507 onto the shaft 8 Press bearing cover 360 1 into casing cover 161 2 Lower plain bearing ü The individ...

Page 56: ...bricant NOTE When fitting the mechanical seal wet the shaft protecting sleeve and stationary ring with water to prevent friction Double suction version ü The notes and steps stated in ð Section 7 5 1 Page 53 to ð Section 7 5 2 1 Page 54 have been observed carried out ü The bearing assembly as well as the individual parts have been placed in a clean and level assembly area ü All dismantled parts ha...

Page 57: ...scharge cover as well as the individual parts have been placed in a clean and level assembly area ü All dismantled parts have been cleaned and checked for wear ü Any damaged or worn parts have been replaced by original spare parts ü The sealing surfaces have been cleaned 1 Slide casing cover 161 1 onto shaft 210 2 Fit casing wear ring 502 2 onto casing cover 161 1 3 Insert key 940 1 and slide impe...

Page 58: ...ze ð Table 27 Sizes in accordance with general assembly drawing 4 ü The individual parts have been placed in a clean and level assembly area ü All dismantled parts have been cleaned and checked for wear ü Any damaged or worn parts have been replaced by original spare parts ü The sealing surfaces have been cleaned 1 Press deep groove ball bearing 321 and or rolling element bearing 320 onto shaft 21...

Page 59: ...cal seal wet the shaft protecting sleeve and stationary ring with water to prevent friction 7 5 3 3 Fitting the impeller ü The notes and steps stated in ð Section 7 5 1 Page 53 and ð Section 7 5 3 1 Page 58 to ð Section 7 5 3 2 Page 59 have been observed carried out ü The pre assembled components motor shaft drive lantern discharge cover as well as the individual parts have been placed in a clean ...

Page 60: ...5 Insert lower ring 500 1 into bearing bracket 330 6 Insert pre assembled shaft 210 into bearing bracket 330 7 Slide upper ring 500 1 onto the shaft 8 Press bearing cover 360 into the upper end of the bearing bracket 9 Tighten hexagon head bolts 901 2 10 Slide joint rings 411 1 and 411 2 onto shaft 210 11 Press bearing cover 360 into casing cover 161 12 Fasten bearing bracket 330 with nuts 920 3 t...

Page 61: ...cartridge seal 2 Slide mechanical seal 433 onto shaft 210 and press into casing cover 161 CAUTION Elastomers in contact with oil grease Shaft seal failure Use water as assembly lubricant Never use oil or grease as assembly lubricant NOTE When fitting the mechanical seal wet the shaft protecting sleeve and stationary ring with water to prevent friction 7 5 4 3 Fitting the impeller ü The notes and s...

Page 62: ...n 7 5 4 4 Page 62 have been observed carried out 1 Fit the pump end coupling half on pump shaft 210 2 Fit the drive end coupling half on the motor shaft 3 Insert the teeth of the pump end coupling half into the flexible coupling elements of the drive end coupling half After the motor has been mounted ð Section 7 5 4 6 Page 62 the coupling must be aligned ð Section 5 5 Page 30 7 5 4 6 Mounting the ...

Page 63: ... 152 Monix 320 272 256 1 7219 M20 330 281 264 Monix 620 572 496 Impeller nut 1 4571 M20x1 5 200 M24x1 5 500 Hexagon head bolt 8 8 M12 55 M16 130 M20 240 Plug Steel G 3 4 220 G 1 2 130 G 1 4 55 7 7 Spare parts stock 7 7 1 Ordering spare parts Always quote the following data when ordering replacement or spare parts Order number Order item number Consecutive number Type series Size Year of constructi...

Page 64: ...511 12 Bearing bush 1 860 Coupling part 1 93211 Circlip 1 940 Key 1 Table 22 Large set of spare parts for 5 years operation in addition to those for commissioning start up and 2 years operation Part No Description Quantity 210 Shaft 1 230 Impeller 1 32011 Rolling element bearing 2 321 Radial ball bearing 2 40010 Gasket 5 41111 Joint ring 5 412 O ring 5 433 Mechanical seal 3 502 Casing wear ring 2 ...

Page 65: ...ring 1 412 O ring 1 433 Mechanical seal 1 Table 24 Spare parts for 2 years operation Part No Description Quantity 400 Gasket 2 411 Joint ring 2 412 O ring 2 433 Mechanical seal 2 740 Valve 1 759 Valve disc 1 901 Hexagon head bolt 1 940 Key 1 Table 25 Spare parts for 5 years operation Part No Description Quantity 740 Valve 2 759 Valve disc 2 230 Impeller 1 400 Gasket 5 411 Joint ring 5 412 O ring 5...

Page 66: ...t incorrectly Open the suction side shut off element Partially close the discharge side shut off element to comply with the duty point Wrong direction of rotation Check the electrical connection of the motor Air ingress through suction line check valve in discharge line or at another point between check valve and discharge line Check tightness of piping Check tightness of check valve Pump or sucti...

Page 67: ...Reinforce piping Align pump set Foundation fastening Adjust strength or properties of foundation Tighten foundation bolts Cavitation in the pump Contact the manufacturer Flexible coupling elements Replace flexible coupling elements Pipeline diameter too small Adjust piping Non compliance with specified coupling distance Adjust the distance Mechanical seal Replace mechanical seal Excessive inlet pr...

Page 68: ...0 100 080 250 100 080 315 100 080 400 150 100 250 150 100 315 150 100 400 150 125 250 150 125 315 150 125 400 200 150 250 200 150 315 200 150 400 250 200 330 300 250 330 350 300 330 500 400 430 ILNC 050 032 160 050 032 200 050 032 250 065 040 160 065 040 250 065 050 200 080 065 160 080 065 250 080 065 315 100 080 160 100 080 200 100 080 250 100 080 315 150 100 250 150 100 315 150 125 250 ILNR 200 ...

Page 69: ...9 1 1 General assembly drawing 1 ILN Fig 11 General assembly drawing 1 ILN Table 28 List of components Part No Description Part No Description 102 Volute casing 507 Thrower 161 Casing cover 550 Washer 181 Pump stool 691 Pressure gauge 210 Shaft 710 1 2 Pipe ...

Page 70: ...part 341 Drive lantern 901 1 2 3 Hexagon head bolt 360 Bearing cover 914 Hexagon socket head cap screw 411 1 216 Joint ring 916 1 216 Plug 412 O ring 922 Impeller nut 433 Mechanical seal 932 1 2 Circlip 48418 Spring plate 940 1 2 Key 502 1 2 Casing wear ring The relevant version is indicated in the product literature supplied 16 Not for ILNE and ILNS 17 Bearing design depending on pump size 18 Not...

Page 71: ...9 1 2 General assembly drawing 2 ILN Fig 12 General assembly drawing 2 ILN Table 29 List of components Part No Description Part No Description 102 Volute casing 507 Thrower 161 Casing cover 550 Washer 181 Pump stool 691 Pressure gauge 210 Shaft 710 1 2 Pipe ...

Page 72: ...rt 341 Drive lantern 901 1 2 3 4 Hexagon head bolt 350 Bearing housing 914 Hexagon socket head cap screw 411 1 219 Joint ring 916 1 219 Plug 412 O ring 922 Impeller nut 433 Mechanical seal 932 1 2 Circlip 48421 Spring plate 940 1 2 Key 502 1 2 Casing wear ring The relevant version is indicated in the product literature supplied 19 Not for ILNE and ILNS 20 Bearing design depending on pump size 21 N...

Page 73: ...ted Documents 73 of 92 ILN ILNC ILNR 5211 8 08 EN 9 1 3 General assembly drawing 3 ILN Fig 13 General assembly drawing 3 ILN Bearing bush ILN 300 330 Bearing bush ILN 400 430 Detailed view of bearing assembly ...

Page 74: ... 2 Pipe 210 Shaft 731 1 2 3 Pipe union 230 Impeller 840 Coupling 321 Radial ball bearing 860 Coupling part 341 Drive lantern 901 1 2 3 4 Hexagon head bolt 360 1 2 Bearing cover 902 Stud 411 1 Joint ring 914 1 2 Hexagon socket head cap screw 412 1 2 3 O ring 916 1 Plug 433 Mechanical seal 920 Nut 502 1 2 Casing wear ring 922 Impeller nut 507 Thrower 932 1 2 Circlip 523 Shaft sleeve 940 1 2 Key 545 ...

Page 75: ...l 550 Washer 210 Shaft 710 2 Pipe 230 Impeller 73 422 Barrel nipple 32023 Rolling element bearing 731 2 Pipe union 32123 Radial ball bearing 901 1 2 3 Hexagon head bolt 341 Drive lantern 904 Grub screw 360 Bearing cover 916 1 224 Plug 411 1 224 Joint ring 922 Impeller nut 412 O ring 932 1 2 Circlip 433 Mechanical seal 940 Key The relevant version is indicated in the product literature supplied 22 ...

Page 76: ...ption 102 Volute casing 502 1 2 Casing wear ring 161 Casing cover 507 Thrower 181 Pump stool 550 Washer 210 Shaft 710 2 Pipe 230 Impeller 731 2 Pipe union 321 Radial ball bearing 901 1 2 3 4 Hexagon head bolt 341 Drive lantern 904 Grub screw 350 Bearing housing 916 1 225 Plug 411 1 225 Joint ring 922 Impeller nut 412 O ring 932 1 2 Circlip 433 Mechanical seal 940 Key 25 Not for ILNCE and ILNCS ...

Page 77: ...bly drawing 6 ILNR Detailed view of hydraulic system Detailed view of radial ball bearing B Detailed view of radial ball bearing C Table 33 List of components Part No Description Part No Description 102 Volute casing 550 Washer 161 Casing cover 681 Coupling guard 210 Shaft 691 Pressure gauge 230 Impeller 710 1 Pipe ...

Page 78: ...dial ball bearing 731 1 2 3 Pipe union 330 Bearing bracket 860 Coupling part 341 Drive lantern 901 1 2 3 Hexagon head bolt 360 Bearing cover 902 2 3 Stud 400 1 2 Gasket 903 1 Screw plug 411 1 2 Joint ring 920 2 3 Nut 433 Mechanical seal 922 Impeller nut 500 1 2 Ring 940 1 2 Key 502 1 2 Casing wear ring ...

Page 79: ...bearing B Detailed view of radial ball bearing C Table 34 List of components Part No Description Part No Description 102 Volute casing 681 Coupling guard 161 Casing cover 691 Pressure gauge 210 Shaft 710 1 Pipe 230 Impeller 731 1 2 326 Pipe union 320 Rolling element bearing 840 Coupling 321 Radial ball bearing 860 Coupling part 330 Bearing bracket 901 1 3 4 Hexagon head bolt 341 Drive lantern 902 ...

Page 80: ...n Part No Description 360 Bearing cover 903 1 226 Screw plug 400 1 2 Gasket 914 Hexagon socket head cap screw 411 1 226 Joint ring 920 2 3 20 Nut 433 Mechanical seal 922 Impeller nut 502 1 2 Casing wear ring 931 Lock washer 507 Thrower 932 1 2 Circlip 550 1 Washer 940 1 2 Key ...

Page 81: ...ng system with auxiliary pump ILNS ILNCS Connection of pressure controller at discharge nozzle of ILNS Connection of pressure controller at discharge nozzle of ILNCS Table 35 List of components Part No Description Part No Description 59 40 Auxiliary pump 740 50 Valve 693 50 Pressure controller 742 50 Check valves 710 2 51 Pipe 745 50 Filter 731 2 50 51 52 53 54 55 Pipe union ...

Page 82: ...n of pressure controller at discharge nozzle of ILNE Connection of pressure controller at discharge nozzle of ILNCE Table 36 List of components Part No Description Part No Description 411 20 Joint ring 740 20 50 Valve 59 3 20 Cylinder 742 50 Check valves 672 Venting device 75 3 20 Nozzle 693 50 Pressure controller 81 14 20 Collector 710 2 20 51 Pipe 916 20 Plug 731 2 20 21 22 50 51 52 53 54 55 Pip...

Page 83: ... pump Table 37 List of components Part No Description Part No Description 101 Pump casing 759 Valve disc 160 Cover 800 Motor 230 Impeller 901 1 2 Hexagon head bolt 330 Bearing bracket 902 Stud 411 Joint ring 903 Screw plug 412 1 2 O ring 904 Grub screw 433 Mechanical seal 914 Hexagon socket head cap screw 740 Valve 940 Key ...

Page 84: ...ring diagrams 9 2 1 Wiring diagram of priming system using auxiliary pump Fig 21 Wiring diagram of priming system using auxiliary pump P1 Auxiliary pump P2 Main pump FS Float PS Pressure controller EV Solenoid valve M Mains supply T1 Time relay T1 T2 Time relay T2 ...

Page 85: ...LNR 5211 8 08 EN 9 2 2 Wiring diagram of priming system using ejector Fig 22 Wiring diagram of priming system using ejector P1 Main pump FS Float PS Pressure controller EV 1 2 Solenoid valves M Mains supply T1 Time relay T1 T2 Time relay T2 ...

Page 86: ... cover bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stato...

Page 87: ...ds28 have been applied ISO 12100 EN 809 Applied national technical standards and specifications in particular DIN EN ISO 5199 Person authorised to compile the technical file Name Function Address company Address street No Address post or ZIP code city country The EU Declaration of Conformity was issued in on Place date 29 Name Function Company Address 28 Apart from the standards listed here referr...

Page 88: ...ication Grease quality 44 45 Intervals 44 I Impeller type 18 19 20 Installation at site 25 Intended use 9 K Key to safety symbols markings 8 L List of components 69 71 74 75 76 77 79 M Mechanical seal 34 N Name plate 18 O Operating limits 38 Order number 7 Other applicable documents 7 P Partly completed machinery 7 Permissible forces at the pump nozzles 28 Piping 27 Preservation 13 Priming and ven...

Page 89: ...Index 89 of 92 ILN ILNC ILNR 5211 8 08 EN W Warnings 8 Warranty claims 7 ...

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Page 92: ...KSB ITUR Spain S A Camino de Urteta s n 20800 ZARAUTZ SPAIN Tel 34 943 899 899 Fax 34 943 130 710 www ksb com 5211 8 08 EN ...

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