KSB Etaseco C Installation & Operating Manual Download Page 58

Page: 58 / 60

Index

Abrasive fluids 32

Back pull-out unit 46

Cable bending radius 11, 18, 26
Certificate of decontamination 57
Commissioning/start-up 28
Corrosion protection 21

Designation 14
Dismantling 39
Disposal 13

Filter 21, 37
Flow rate 32

Installation

horizontal 19
vertical 19, 20

Installation at site 18
Intended use 8

Misuse 9

Name plate 14
Noise characteristics 17

Operating limits 8
Order number 6
Ordering spare parts 48
Other applicable documents 6

Partly completed machinery 6
Permissible forces at the pump nozzles 22
Piping 21
Preservation 12, 33
Priming and venting 28

Reassembly 39, 43
Return to supplier 12
Returning to service 33

Safety 8
Safety awareness 9
Servicing/maintenance 35
Shutdown 33
Spare motor unit 44, 55
Spare parts stock 48
Start-up 29
Storage 12, 33

Tightening torques 47
Transport 11
Trouble-shooting 50

Index

58 of 60

Etaseco/Etaseco I

Summary of Contents for Etaseco C

Page 1: ...Standardised Water Pump Etaseco Etaseco I With Canned Motor Seal less Installation Operating Manual Order number...

Page 2: ...ights reserved Contents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party w...

Page 3: ...ce inspection and installation work 10 2 9 Unauthorised modes of operation 10 3 Transport Temporary Storage Disposal 11 3 1 Transport 11 3 2 Storage Preservation 12 3 3 Return to supplier 12 3 4 Dispo...

Page 4: ...1 Safety regulations 35 7 2 Servicing inspection 35 7 3 Drainage disposal 38 7 4 Dismantling the pump set 39 7 5 Reassembling the pump set 43 7 6 Tightening torques 47 7 7 Spare parts stock 48 8 Troub...

Page 5: ...on A certificate of decontamination certifies that the pump set has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Di...

Page 6: ...technical personnel Section 2 4 Page 9 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of the technical data of the pump set Gene...

Page 7: ...Symbol Description 1 2 Step by step instructions Note Recommendations and important information on how to handle the product 1 General Etaseco Etaseco I 7 of 60...

Page 8: ...conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This manual contains general installation operating and maintenance instructions...

Page 9: ...e maintain and inspect the machinery this manual refers to The responsibilities competence and supervision of all personnel involved in installation operation maintenance and inspection must be clearl...

Page 10: ...or parts authorised by the manufacturer The use of other parts can invalidate any liability of the manufacturer for resulting damage The operator ensures that all maintenance inspection and installati...

Page 11: ...from falling parts Transport the pump set as shown Never attach the suspension arrangement to the free shaft end of the motor Refer to the weights given in the general arrangement drawing Observe the...

Page 12: ...of 12 months New pumps pump sets are supplied by our factory duly prepared for storage For storing a pump set which has already been operated observe the instructions in Section 6 3 Page 33 3 3 Return...

Page 13: ...id residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the pump set Collect greases and other lub...

Page 14: ...otor designation Motor code Complete motor designation 12 DS 90 2 1 1 22 DS 90 2 2 2 42 DS 112 2 4 52 DS 112 2 5 5 72 DS 132 2 7 5 112 DS 132 2 11 152 DS 132 2 15 4 3 Name plate KSB Aktiengesellschaft...

Page 15: ...aft seal Seal less canned motor Drive Three phase asynchronous motor Fully enclosed canned motor Table 6 Motor data Parameter Description Voltage and frequency Rated voltages 50 Hz 230 V 400 V 500 V 6...

Page 16: ...ct flow through the bores 2 and 8 surrounds the rotor during pump operation and enters an axial bore provided at the rear end of the rotor shaft The axial bore leads to the front face of the impeller...

Page 17: ...42 112 2 4 52 52 112 2 5 5 53 72 132 2 7 5 55 112 132 2 11 58 152 132 2 15 60 4 7 Dimensions and weights For dimensions and weights please refer to the general arrangement drawing outline drawing of t...

Page 18: ...compliance with permissible cable bending radius Damage to the cable Observe the permissible minimum bending radius indicated in the manufacturer s data sheet consult KSB if necessary 1 Check structur...

Page 19: ...stresses and strains when tightening the bolts completely remove any supports from underneath the pump set 7 Tighten the fastening bolts completely 5 3 1 2 Installation with baseplate optional 1 2 4 3...

Page 20: ...ne drawing general arrangement drawing The plug fixings used are suitable for the pump weight 1 Remove the covers from the suction and discharge flanges 2 Position the pump in the required place of in...

Page 21: ...truct proper drainage or hinder disassembly of the pump The suction lift line suction head line has been laid with a rising downward slope towards the pump The nominal diameters of the pipelines are a...

Page 22: ...I IFHI and IMtI are the sums of the absolute values of the respective loads acting on the nozzles Neither the load direction nor the load distribution among the nozzles are taken into account in these...

Page 23: ...c Malfunction of the pump Refer to the general arrangement drawing the piping layout and pump markings if any for the dimensions and locations of auxiliary connections Use the auxiliary connections pr...

Page 24: ...e power supply 5 6 1 1 Pump version with terminal box DANGER Earth conductor not properly connected Danger from electric shock Connect the earth conductor to the appropriate earthing terminal in the w...

Page 25: ...iguration as indicated on the name plate Example Y 400 V Supply voltage from 380 to 420 V 1 Remove all bridges from the terminal block 2 On terminal blocks with U shaped terminal clamps bend the condu...

Page 26: ...ding on the conditions of the electric connection e g cable length differences could occur between the output values frequency inverter and the input values pump Do not exceed the following input valu...

Page 27: ...g by a thermal time lag overload protection device in accordance with DIN EN 60439 VDE 0660 and local regulations motor protection switch or contactor 2 Set the overload protection device to the rated...

Page 28: ...fill Never close the shut off element in the suction line and or supply line during pump operation Pump without barrier fluid standard version 1 Open the shut off elements in suction and discharge lin...

Page 29: ...6 1 3 Start up CAUTION Increased wear due to dry running Damage to the pump set Never operate the pump with the shut off elements in the suction line and or discharge line closed Only start up the pum...

Page 30: ...peed close the discharge side shut off element and check whether the head equals the shut off head in the characteristic curve 6 If the value reached by the pump is more than 10 below the shut off hea...

Page 31: ...data indicated in the data sheet Avoid prolonged operation against a closed shut off element 5 minutes maximum Never operate the pump at temperatures exceeding those specified in the data sheet or on...

Page 32: ...6 Viscosity of the fluid handled The discharge head flow rate and power input of the pump are influenced by the viscosity of the fluid handled The pump set can be installed either in horizontal or ver...

Page 33: ...s with a preservative 2 Spray the preservative through the suction and discharge nozzles It is advisable to then close the pump nozzles e g with plastic caps or similar 3 Oil or grease all blank parts...

Page 34: ...NOTE If the pump has been out of service for more than one year replace all elastomer seals 6 Commissioning Start up Shutdown 34 of 60 Etaseco Etaseco I...

Page 35: ...reliable operation of the pump set with a minimum of maintenance expenditure and work NOTE All maintenance service and installation work can be carried out by KSB Service Find your contact in the att...

Page 36: ...2 mm Material G S 0 15 0 45 0 15 0 45 C 0 25 0 75 0 25 0 75 Motor with ceramic bearings DS 90 0 02 0 038 0 02 0 038 22 0 05 5 65 DS 112 0 03 0 048 0 02 0 038 32 0 05 5 15 DS 132 0 03 0 048 0 02 0 038...

Page 37: ...M Motor winding in working order The pump can be re installed Section 5 4 Page 21 and connected to the power supply Section 5 6 Page 24 If resistance against earth 5 M Measure the stator and cable se...

Page 38: ...t with atmospheric humidity or which might ignite when coming into contact with oxygen the pump set must be flushed through neutralised and then for drying purposes anhydrous inert gas must be blown t...

Page 39: ...e repair and maintenance work performed by specially trained qualified personnel WARNING Hot surface Risk of personal injury Allow the pump set to cool down to ambient temperature Observe the general...

Page 40: ...level surface WARNING Pump tipping over or overturning Risk of injury crushing Protect the pump against tipping over use suitable lifting tackle or other equipment 6 Position the pump as follows Posi...

Page 41: ...Pull rotor 818 carefully out of the rotor space 7 4 7 Dismantling the bearings The notes and steps stated in Section 7 4 1 Page 39 to Section 7 4 6 Page 41 have been observed carried out 1 Pull pump...

Page 42: ...ect the electrical conductors leading to the stator 2 Undo the screws of the terminal box and remove the terminal box 3 On DS 90 remove socket head cap screws 914 57 and on DS 112 remove socket head c...

Page 43: ...drawing and list of components Check the O rings for any damage and replace them by new O rings if required Always use new sealing elements in the materials specified in the list of components making...

Page 44: ...ealing surfaces have been cleaned The notes and steps stated in Section 7 5 1 Page 43 to Section 7 5 2 Page 43 have been observed carried out 1 Place O ring 412 22 into the groove in motor housing cov...

Page 45: ...d connection 10E if any must point vertically upwards when the motor is installed in the system in horizontal position This will ensure that the two inclined bores for venting and draining will lead t...

Page 46: ...established 5 If no resistance can be felt during tightening Verify that the cup springs have been fitted correctly Repeat operations Section 7 5 5 Page 45 from item 4 onwards 6 Rotate and axially mov...

Page 47: ...does not drop the pump can be returned to operation For installing the pump in the system observe the information in Section 5 Page 18 For storage observe the instructions in Section 6 3 Page 33 7 6...

Page 48: ...Section 9 1 Page 52 7 7 2 Recommended spare parts stock for 2 years operation to DIN 24296 Table 18 Quantity of spare parts for recommended spare parts stock Part No Description Number of pump sets in...

Page 49: ...ts including stand by pumps 2 3 4 5 6 8 10 and more 529 06 21 Bearing sleeve 1 1 1 10 Motor unit 13 1 1 1 10 818 Rotor 13 1 1 1 10 Set of sealing elements 2 2 4 4 6 8 100 Spare motor 10 7 Servicing Ma...

Page 50: ...all X Suction lift is too high Clean suction strainer and suction lines Correct alter liquid level Change suction line X X Wrong direction of rotation Interchange two of the phases of the power cable...

Page 51: ...fective 16 X Excessive temperature Fluid temperature is too high Adjust the fluid temperature to the value given in the data sheet X X Incorrect operating data Flow rate is too high Viscosity is too h...

Page 52: ...d plug 903 01 03 hexagon nut 920 01 161 Casing cover with bearing bush gasket 400 19 joint ring 411 16 separator 74 5 screwed plug 903 16 230 Impeller with casing wear ring 502 02 310 10 Plain bearing...

Page 53: ...ing of 400 19 81 411 01 03 16 91 412 02 11 21 22 41 71 81 Terminal box 17 consisting of gasket 400 81 holder 732 10 terminal box 833 socket head cap screw 914 57 plug Cable17 consisting of cable 824 c...

Page 54: ...11 16 screwed plug 903 16 382 Bearing carrier with bearing bush gasket 411 91 screwed plug 903 91 socket head cap screw 914 72 80 1 Motor unit with support stator motor housing can O ring 412 21 22 71...

Page 55: ...w 914 38 80 1 Bearing carrier with bearing bush joint ring 411 91 screwed plug 903 91 833 Terminal box consisting of base of terminal box terminal box cover terminals and sealed terminal gland 834 if...

Page 56: ...e following directives as amended from time to time EC Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards were applied ISO 12100 1 A1 I...

Page 57: ...ide prior to dispatch placing at your disposal On seal less pumps the rotor has been removed from the pump for cleaning No special safety precautions are required for further handling The following sa...

Page 58: ...plate 14 Noise characteristics 17 O Operating limits 8 Order number 6 Ordering spare parts 48 Other applicable documents 6 P Partly completed machinery 6 Permissible forces at the pump nozzles 22 Pipi...

Page 59: ......

Page 60: ...KSB Aktiengesellschaft P O Box 1361 91253 Pegnitz Bahnhofplatz 1 91257 Pegnitz Germany Tel 49 9241 71 0 Fax 49 9241 71 1793 www ksb com 2935 81 5 10...

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