KSB Amacan P 1000 - 700 Installation & Operating Manual Download Page 66

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Summary of Contents for Amacan P 1000 - 700

Page 1: ...Submersible Pump in Discharge Tube Amacan P 60Hz Amacan P 700 470 Amacan P 800 900 540 Amacan P 1000 700 Amacan P 1200 870 Amacan P 1500 1060 Installation Operating Manual Order number 9972645218 200...

Page 2: ...ved The contents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without...

Page 3: ...inspection and installation work 9 2 9 Unauthorized modes of operation 9 3 Transport Temporary Storage Disposal 10 3 1 Transport 10 3 2 Storage preservation 13 3 3 Return to supplier 13 3 4 Disposal...

Page 4: ...ng inspection 31 7 3 Drainage disposal 38 7 4 Dismantling the pump set 38 7 5 Reassembling the pump set 43 7 6 Tightening torques 52 7 7 Spare parts stock 53 8 Trouble shooting 54 9 Related Documents...

Page 5: ...operly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Close coupled design Motor directly fitted to the pump via a flange or a driv...

Page 6: ...chnical personnel Section 2 4 Page 8 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of the technical data of the pump set Hydrau...

Page 7: ...operating and maintenance instructions that must be observed to ensure safe pump operation and prevent personal injury and damage to property The safety information in all sections of this manual must...

Page 8: ...n installation operation maintenance and inspection must be clearly defined by the operator Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently traine...

Page 9: ...horized by the manufacturer The use of other parts can invalidate any liability of the manufacturer for resulting damage The operator ensures that all maintenance inspection and installation work is p...

Page 10: ...ackaging The pump set is supplied in horizontal position in a suitable transport holder Use suitable lifting equipment to transport the pump set in its original packaging to its place of installation...

Page 11: ...nal injury and damage to property Secure power cables against falling down WARNING Improper handling when placing the pump set in vertical horizontal position Personal injury and damage to property Us...

Page 12: ...rty Position the pump set vertically with the motor on top Use appropriate means to secure the pump set against overturning and tipping over Refer to the weights given in the data sheet on the name pl...

Page 13: ...d or damaged openings and connections Leakage or damage to the pump set Only remove caps covers from the openings of the pump set at the time of installation Table 4 Ambient conditions for storage Amb...

Page 14: ...ask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the pump set Collect greases and other lubricants during dismantling 2 Separate and sort the...

Page 15: ...f vanes 800 Nominal diameter of the discharge tube mm 540 Nominal impeller diameter mm 80 Motor size 6 Number of poles UT Motor version UT standard design G1 Casing material e g G1 gray cast iron 4 3...

Page 16: ...g Close coupled design Impeller type Axial propeller in ECB design Shaft seal Two bi directional mechanical seals in tandem arrangement with liquid reservoir Leakage chamber Bearings Grease packed rol...

Page 17: ...ards the fluid with a shaft seal 10 The shaft 5 runs in two rolling element bearings 6 and 8 which are supported by the bearing housing 9 and the bearing bracket 7 The pump is sealed by two bi directi...

Page 18: ...me plate in a clearly visible position outside the place of installation e g at the control panel pipeline or mounting bracket 4 8 Dimensions and weights For dimensions and weights please refer to the...

Page 19: ...2 2 Checking the operating data Before inserting the pump set into the discharge tube verify the data on the name plate against the data given in the purchase order and the system data KSB s scope of...

Page 20: ...hrough the hole in the diffuser casing to inspect the opening of the lubricant reservoir If the lubricant level reaches the opening topping up of the lubricant is not required If the lubricant level i...

Page 21: ...the impeller rotates in the wrong direction of rotation check and correct the electrical connection and control system if applicable Then check the direction of rotation again 5 If the direction of ro...

Page 22: ...ing the control system For the electrical connection of the pump set observe the wiring diagrams contained in the Annex The pump set is supplied with power cables it is wired for DOL starting Star del...

Page 23: ...the pump set Suitable analyzing devices must be selected To monitor the leakage sensor inside the motor it is recommended to use a special relay available from KSB 5 4 1 3 Sensors CAUTION Operating an...

Page 24: ...ipped with a leakage sensor core identification 6 and 7 Tripping of the electrode relay must result in the pump set cutting out The electrode relay must meet the following requirements Sensor circuit...

Page 25: ...lanning the control system The pump set is supplied complete with power cables Always use all cables provided and connect all marked cores of the control cable CAUTION Operating an incompletely connec...

Page 26: ...Fig 11 Fastening the power cable 5 Installation at Site 26 of 68 Amacan P...

Page 27: ...y connected to the electric power supply and is equipped with all protection devices The pump set has been installed in the discharge tube as described in this manual The minimum fluid level has been...

Page 28: ...the maximum permissible fluid and ambient temperature indicated on the name plate and in the data sheet 6 2 2 Density of the fluid handled The power input of the pump increases in proportion to the d...

Page 29: ...is permitted in the frequency range from 25 to 60 Hz 6 3 Shutdown storage preservation 6 3 1 Measures to be taken for shutdown The pump set remains installed WARNING Unintentional starting of pump set...

Page 30: ...eturning to service For returning the pump set to service observe the sections on commissioning start up and operating limits For returning the product to service after storage also follow the instruc...

Page 31: ...ure and work NOTE All maintenance service and installation work can be carried out by KSB Service or an authorized workshop Find your contact in the attached Addresses booklet or on the Internet at ww...

Page 32: ...together and connect all winding ends to ground The insulation resistance of the core ends against ground must not be lower than 1 M If the resistance measured is lower power cable and motor resistanc...

Page 33: ...stance 15 and 16 also 16 and 17 if applicable 100 120 7 2 2 Removing the pump set 7 2 2 1 Removing the pump set The power cables have been disconnected and secured against accidental start up The disc...

Page 34: ...plies which are hot or pose a health hazard Hazard to persons and the environment Collect and properly dispose of the flushing medium and of any residues of the fluid handled Wear safety clothing and...

Page 35: ...ubricant of medical quality unless otherwise required by the customer The following lubricants can be used to lubricate the mechanical seals Table 11 Lubricant quality Description Properties Paraffin...

Page 36: ...lubricant chamber is opened at operating temperature Open the screw plug of the lubricant chamber very carefully Draining the lubricant 1 Fig 13 Checking the leakage chamber 1 Place the pump set in h...

Page 37: ...ube with G 1 2 thread 5 Fill the lubricant in through the tube 6 Remove the tube Fit screw plug 903 01 and joint ring 411 01 with liquid sealant 7 Re insert and tighten screw plug 903 03 7 2 3 2 Lubri...

Page 38: ...0 700 200 cm3 0 05 gallons 800 cm3 0 21 gallons 1200 870 200 230 cm3 0 05 0 06 gallons 800 cm3 0 21 gallons 1500 1060 230 cm3 0 06 gallons 1500 cm3 0 396 gallons 7 3 Drainage disposal WARNING Fluids h...

Page 39: ...sure inside the pump set Risk of personal injury when opening the pump set Be careful when opening the inner chambers WARNING Components with sharp edges Risk of cutting or shearing injuries Always us...

Page 40: ...p set has been placed in vertical position with its bellmouth down on wooden supports The pump set has been secured against tipping over 1 Undo nuts 920 01 2 Attach a lifting accessory to the eyebolts...

Page 41: ...and leakage have been drained 1 Undo socket head cap screw 914 07 and impeller nut 922 2 Pull impeller 230 off shaft 210 3 Remove keys 940 02 from shaft 210 4 Protect the shaft thread against damage...

Page 42: ...to the hoisting tackle and pull it upright Place the pump set with diffuser casing 112 down on the bellmouth 2 Undo socket head cap screws 914 02 3 Attach a lifting accessory to eyebolt 900 of the pu...

Page 43: ...ndo the hexagon socket head cap screws 4 Carefully lift off motor housing cover 812 5 Lift the motor housing cover up further until the power and control cables can be disconnected 6 Disconnect the po...

Page 44: ...aterial sold by the yard Assembly adhesives Avoid the use of assembly adhesives if possible When reassembling the pump set tighten all screws bolts as indicated In addition secure all screwed connecti...

Page 45: ...een inserted into the groove of the motor housing cover 1 Attach lifting tackle to eyebolts 900 of the motor housing cover Lift up motor housing cover 812 and lower it down onto motor housing 811 unti...

Page 46: ...mechanical seal X drilled hole for testing device The pump set has been positioned horizontally on suitable wooden supports and is protected against rolling off 1 Use an assembly sleeve of a suitable...

Page 47: ...ating ring of mechanical seal 433 02 together with the O ring into the drilled recess in the diffuser casing 2 Carefully push in the bellows part of the mechanical seal until it rests against the mati...

Page 48: ...eyway 2 Coat all sides of the shaft seat and shaft thread with an assembly paste which prevents seizure of the chrome steel parts 3 Guide impeller 230 onto shaft 210 until it abuts against the shaft c...

Page 49: ...bail 571 for attaching the lifting tackle and the baffles in bellmouth 138 are aligned in the same direction 4 Slowly lower the pump set While lowering the pump set make sure that studs 920 01 are ali...

Page 50: ...er the pump set While lowering the pump set make sure that studs 920 01 are aligned with the drilled holes 5 Lower the pump set until it sits on bellmouth 138 6 Fasten all studs 902 01 with correspond...

Page 51: ...ew and remove the screw plug and joint ring of the lubricant reservoir 2 Screw the testing device tightly into the lubricant filler opening 3 Carry out the leak test with the values specified above Th...

Page 52: ...eals and screwed connections 4 Repeat the leak test if required 5 Remove the testing device DANGER Screw plug leaking or missing Damage to the motor Never start up a pump set without screw plug 903 31...

Page 53: ...s Shipping address Mode of dispatch freight mail express freight air freight Refer to the general assembly drawing for part numbers and descriptions 7 7 2 Recommended spare parts stock for 2 years ope...

Page 54: ...ng in off design conditions low flow overload Check the pump s operating data Pump clogged by deposits Clean intake and pump components Wear Replace worn parts by new ones Impermissible air or gas con...

Page 55: ...9 Related Documents 9 1 General assembly drawing Fig 29 General assembly drawing 9 Related Documents Amacan P 55 of 68...

Page 56: ...ing bracket sensors and terminals 69 6 01 520 01 421 01 932 01 500 01 322 932 13 500 04 932 05 500 29 932 29 Temperature sensor at motor end bearing Motor end bearing 9 Related Documents 56 of 68 Amac...

Page 57: ...ensor Plates Bearing housing sensors 69 6 02 520 02 903 05 902 01 920 01 550 01 112 138 Temperature sensor at pump end bearing Screwed connection bellmouth diffuser casing 9 Related Documents Amacan P...

Page 58: ...ket 99 17 Desiccant 350 Bearing housing 900 Eyebolt 360 Bearing cover 900 06 26 Screw 411 01 02 31 Joint ring 901 20 Hexagon head bolt 412 01 02 03 07 08 O ring 902 01 Stud 421 01 02 Lip seal 903 01 0...

Page 59: ...res Section Detailed view Bearing bracket fastening Motor sizes 47 6 205 6 30 8 160 8 60 10 120 10 932 37 330 Model with adapter 112 914 02 82 5 412 06 80 1 914 06 L 243 L 243 Part No Description Part...

Page 60: ...9 2 Wiring diagrams 9 2 1 Wiring diagram for the power cable Fig 30 Wiring diagram 9 Related Documents 60 of 68 Amacan P...

Page 61: ...s Fig 31 Wiring diagram Shielded cables optional Motor temperature PTC Mechanical seal leakage Bearing temperature lower bearings Bearing temperature upper bearing optional Leakage inside the motor 9...

Page 62: ...Size Motor size Number of poles d1 d2 d3 d4 d5 d6 d7 inch A 700 470 120 6 26 9 16 675 mm 231 16 585 mm 231 16 585 mm 153 16 385 mm 1 24 mm 25 3 16 640 mm M12 A 700 470 100 6 26 9 16 675 mm 231 16 585...

Page 63: ...s A 700 470 120 6 71 1 4 1809 mm 70 5 16 1785 mm 181 8 460 mm 6615 16 1700 mm 2815 16 735 mm 12 2600 1180 kg A 700 470 100 6 71 1 4 1809 mm 70 5 16 1785 mm 181 8 460 mm 6615 16 1700 mm 2815 16 735 mm...

Page 64: ...9 4 Dimensions of the discharge tube 9 Related Documents 64 of 68 Amacan P...

Page 65: ...outside prior to dispatch placing at your disposal On seal less pumps the rotor has been removed from the pump for cleaning No special safety precautions are required for further handling The followi...

Page 66: ...n at site 19 Intended use 7 Interference immunity 23 L Leakage monitoring 24 M Mechanical seal leakage 24 Misuse 8 O Operating limits 7 Order number 6 Other applicable documents 6 Overload protection...

Page 67: ......

Page 68: ...KSB Aktiengesellschaft 67225 Frankenthal Johann Klein Str 9 67227 Frankenthal Germany Tel 49 6233 86 0 Fax 49 6233 86 3401 www ksb com...

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KSB Amacan P 1000 - 700, Installation & Operating Manual

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