KSB Ama-Drainer-Box, Operating Manual

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Contents
3 of 72
Ama-Drainer-Box
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Installation of partly completed machinery.................................................................................................... 6
1.3 Target group..................................................................................................................................................... 6
1.4 Other applicable documents............................................................................................................................ 6
1.5 Symbols ............................................................................................................................................................. 6
2 Safety...................................................................................................................................................... 7
2.1 Key to safety symbols/markings....................................................................................................................... 7
2.2 General.............................................................................................................................................................. 7
2.3 Personnel qualification and training............................................................................................................... 7
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 8
2.5 Safety awareness .............................................................................................................................................. 8
2.6 Safety instructions for the operator/user........................................................................................................ 8
2.7 Safety information for maintenance, inspection and installation ................................................................ 8
2.8 Unauthorised modes of operation .................................................................................................................. 8
2.9 Intended use ..................................................................................................................................................... 9
3 Transport/Temporary Storage/Disposal............................................................................................. 10
3.1 Checking the condition upon delivery .......................................................................................................... 10
3.2 Transport......................................................................................................................................................... 10
3.3 Storage/preservation ...................................................................................................................................... 10
3.4 Return to supplier........................................................................................................................................... 10
3.5 Disposal ........................................................................................................................................................... 11
4 Description............................................................................................................................................ 12
4.1 General description ........................................................................................................................................ 12
4.2 Designation..................................................................................................................................................... 12
4.3 Name plate...................................................................................................................................................... 12
4.4 Design details.................................................................................................................................................. 12
4.5 Configuration and function........................................................................................................................... 13
4.6 Fluids handled................................................................................................................................................. 14
4.7 Scope of supply............................................................................................................................................... 14
4.8 Dimensions and weights ................................................................................................................................ 16
5 Installation at Site................................................................................................................................ 17
5.1 Safety regulations........................................................................................................................................... 17
5.2 Checks to be carried out prior to installation............................................................................................... 17
5.3 Installing the lifting unit ................................................................................................................................ 18
5.3.1
Installing the underfloor box ............................................................................................................ 18
5.3.2 Connect the underfloor box piping.................................................................................................. 19
5.3.3 Fitting the level-adjusting piece or the puddle flange with level-adjusting piece (not included in
the scope of supply)........................................................................................................................... 24
5.3.4 Fitting MK 400 and MK 630 puddle flanges (not included in the scope of supply) ...................... 24
5.3.5 Backfilling around the tank .............................................................................................................. 25
5.3.6 Fitting the sealing collar.................................................................................................................... 27
5.4 Installing the above-floor lifting unit ........................................................................................................... 29
5.4.1
Installing the above-floor box........................................................................................................... 29
5.4.2 Connecting the above-floor box piping ........................................................................................... 30
5.5 Installing the submersible motor pump(s) .................................................................................................... 33
5.5.1
Single-pump units .............................................................................................................................. 33
5.5.2 Dual-pump units ................................................................................................................................ 39
5.6 Fitting the cover plate/cover.......................................................................................................................... 43
5.7 Venting device with activated carbon filter (accessories)............................................................................ 45
6 Commissioning/Start-up/Shutdown................................................................................................... 47
6.1 Commissioning/Start-up ................................................................................................................................. 47