Krone Swadro TC 1000 Operating Instructions Manual Download Page 85

Page: 85 / 132

Maintenance

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12.3

Tightening torques

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12.3.1

Metric Thread Screws with Control Thread

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NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk

screw is tightened via hexagonal socket.

Tightening torque in Nm (unless

otherwise stated)

A = thread size

(stability class can be seen on screw

head)

Stability class

5.6

8.8

10.9 12.9

Tightening torque (Nm)

3.0

4.4

5.1

5.9

8.7

M10

M12

125

145

M14

135

200

235

M16

210

310

365

M20

425

610

710

M22

571

832

972

M24

730

1050 1220

M27

1100 1550 1800

M30

1450 2100 2450

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Summary of Contents for Swadro TC 1000

Page 1: ...Original operating instructions Rotary Rake Swadro TC 1000 from serial no 994 352 Order no 150 000 631 04 us 20 06 2018 ...

Page 2: ...Table of Contents 2 Pos 2 Layout Modul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 3: ... 3 8 Operational safety Technically perfect condition 14 3 3 9 Danger zones 16 3 3 10 Keeping safety devices functional 18 3 3 11 Personal Protective Equipment 18 3 3 12 Safety signs on the machine 19 3 3 13 Traffic safety 19 3 3 14 Parking the machine safely 20 3 3 15 Consumables 20 3 3 16 Sources of danger on the machine 21 3 3 17 Dangers associated with certain activities Work on the machine 22...

Page 4: ... Basic Setting of Rotor Inclination 48 8 Start up 49 8 1 Connect the machine to the tractor 50 8 2 Connecting the hydraulic lines 51 8 3 Lighting connection 52 8 4 Connecting the Operation 53 8 5 Install the PTO shaft 55 8 6 Using the safety chain 56 8 7 Swivelling parking support into transport position 58 9 Driving and Transport 59 9 1 Preparations for road travel 60 9 2 Driving on Slopes 61 9 3...

Page 5: ...Torques for Locking Screws and Bleed Valves on the Gearboxes 87 12 4 Tyres 88 12 4 1 Checking and maintaining tyres 88 12 4 2 Torque of Wheels on the Running Gear 89 12 5 Replacing the tine arms in case of repair 90 12 6 Replacing the tines in case of repairs 92 12 6 1 Testing the Screws on the Tines 93 13 Maintenance lubrication 94 13 1 Lubrication Points on the Universal Shafts 94 13 2 Lubricati...

Page 6: ... 2 U Z Z Zi elgruppe dieses D okuments 187 mod_1380113123454_78 docx 1609723 2 1 2 4 Target group of this document Pos 12 BA Zu diesem Dokument Zielgruppe 345 mod_1434348246902_78 docx 2606935 1 This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification refer to chapter entitled Safety Personnel Qualification Pos 13 1 Überschriften Überschrift...

Page 7: ...979896995_78 docx 2611366 3 1 2 5 5 Scope of Document Pos 13 11 BA Zu diesem D okument U mfang des Dokuments_alle Beipacks und Vari anten enthalten_Text 346 mod_1434979460226_78 docx 2611335 1 In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document Pos 13 12 Ü berschriften Ü berschriften 3 A E D Darst...

Page 8: ... e g move from pos I to pos II X Dimensions e g B width H height L length Action step Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings dimension line dimension line limitation reference line for visible parts or visible mounting material Framings dimension line dimension line limitation refe...

Page 9: ...tion Caution CAUTION Type and source of hazard Effect Damage to property Measures for risk prevention Pos 13 21 Ü berschriften Zwischenüberschriften F J Hi nweise mi t Infor mationen und Empfehl ung en_Zu diesem D okument 337 mod_1430721734582_78 docx 2563548 1 Notes with information and recommendations Pos 13 22 BA Zu diesem D okument Hi nweise mit Infor mationen und Empfehl ung en_Text 337 mod_1...

Page 10: ...c meter per hour m h 4 4029 Force newton N 0 2248 pound force lbf Length millimeter mm 0 03937 inch in meter m 3 2808 foot ft Power kilowatt kW 1 3410 horsepower hp Pressure kilopascal kPa 0 1450 pound per square inch psi megapascal MPa 145 0377 bar non SI bar 14 5038 Torque newton meter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature degree Celsius C C...

Page 11: ...1 Pos 15 Layout M odul e Di ese Seite ist bewusst freig elassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 16 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 12: ...machine should be taken Pos 18 6 1 Überschriften Überschriften 2 F J GGrundl egende Sicher hei tshi nweise 186 mod_1380009482364_78 docx 1606585 2 1 3 3 Basic safety instructions Pos 18 6 2 BA Sicherheit 1 Gr undl egende Sicherheitshinweise Nichtbeachtung der SiHi und WaHi Ei nführ text Gr undl egende SiHi _fuer alle 175 mod_1372834139379_78 docx 1504793 1 Non compliance with the safety instructio...

Page 13: ...hildren cannot assess danger and behave unpredictably As a result children are especially at risk Keep children away from the machine Keep children away from consumables Especially before starting up and moving the machine ensure that there are no children in the danger zone Pos 18 6 10 Ü berschriften Ü berschriften 3 A E A Ankuppel n 12 mod_1224678928406_78 docx 152806 3 1 3 3 4 Coupling Pos 18 6...

Page 14: ...2 1 Passengers Passengers may be seriously injured by the machine or fall off the machine and get run over Ejected objects may strike and injure passengers Never let people ride on the machine Pos 18 6 20 Ü berschriften Ü berschriften 3 A E B Betriebssicher heit Technisch ei nwandfrei er Zustand 187 mod_1380012216128_78 docx 1606877 3 1 3 3 8 Operational safety Technically perfect condition Pos 18...

Page 15: ...te potential causes of damage for example heavy soiling or tighten slack screws If possible repair the damage according to these operating instructions In the case of damage which may affect operational safety and cannot be repaired according to these operating instructions Have damage repaired by a qualified service centre Pos 18 6 25 BA Sicherheit 1 Grundlegende Sicher heitshinweise Betriebssich...

Page 16: ...639162229_78 docx 2313568 1 If the danger zone is not observed people may be seriously injured or killed Keep people away from the danger zone of the tractor and the machine Do not switch on the drives and engine until there is nobody in the danger zone The safety clearance is 30 metres in front of the machine while in operation 5 metres in front of the machine when at a standstill 3 metres on eit...

Page 17: ...tching on the PTO shaft Make sure that all safety devices are fitted and in the protection position Ensure that there is nobody in the danger zone of PTO shaft and universal shaft Switch off the drives if they are not necessary Pos 18 6 34 BA Sicherheit 1 Grundlegende Sicher heitshinweiseGefahrenber eich Gelenkwelle_fuer alle 453 mod_1463993075614_78 docx 3077842 1 Danger zone universal shaft Peop...

Page 18: ...ing of personal protective equipment is an important safety measure Missing or unsuitable personal protective equipment increases health risks and injuries Personal protective equipment is for example Suitable protective gloves Safety boots Tight fitting protective clothing Hearing protection Protective goggles Specify and provide personal protective equipment for the particular job Use only perso...

Page 19: ...ics of the tractor The handling characteristics also depend on the operational state and on the ground If the driver does not consider changed handling characteristics he may cause accidents Observe procedures for driving on roads and in fields see chapter Driving and transportation Pos 18 6 47 BA Sicherheit 1 Grundlegende Sicher heitshinweiseVer kehrssicher heit Maschi ne für di e Straßenfahr t v...

Page 20: ... Betriebsstoffe 187 mod_1380021996500_78 docx 1607250 3 1 3 3 15 Consumables Pos 18 6 54 BA Sicherheit 1 Grundlegende Sicher heitshinweise Betriebsstoffe U ngeeignete Betriebsstoffe Ver weis auf Technische Daten 321 mod_1424858173088_78 docx 2481119 1 Unsuitable operating materials Operating materials that do not correspond to the requirements of the manufacturer may impair the operational safety ...

Page 21: ... docx 1906831 1 Liquids under pressure The following liquids are under high pressure Hydraulic oil Liquids under high pressure may penetrate the body through the skin and cause serious injuries If a damaged pressure system is suspected immediately contact a qualified service centre Never search for leaks with bare hands Even a pin sized hole may cause serious injuries Keep body and face away from ...

Page 22: ...nd safeguard the machine see chapter Safety Shutting down and safeguarding the machine All other maintenance and repair work may be performed by a qualified service centre only Pos 18 6 66 BA Sicherheit 1 Grundlegende Sicher heitshinweise Gefahr en bei best Tätigkeiten Angehobene M aschi nen 273 mod_1404141383470_78 docx 2059826 1 Raised machine and machine parts The raised machine may accidentall...

Page 23: ...e wheel rim could explode and or burst see chapter Technical Data When fitting the wheels tighten the wheel nuts to the stipulated torque see chapter Maintenance Tyres Pos 18 6 71 Ü berschriften Ü berschriften 3 U Z Verhalten i n Gefahrensituationen und bei U nfällen 187 mod_1380023393504_78 docx 1607682 3 1 3 3 19 Behaviour in hazardous situations and when accidents occur Pos 18 6 72 BA Sicherhei...

Page 24: ...nd M aschinenteile sicher unterbauen 190 mod_1381323662799_78 docx 1624809 3 1 3 4 2 Supporting lifted machine and machine parts securely Pos 18 8 5 BA Sicherheit 3 Sicherheitsr outi nen Angehobene M aschine und M aschinenteile sicher unterbauen_ALTE FORM 277 mod_1404810762702_78 docx 2077603 1 WARNING Risk of injury due to movement of the machine or machine parts If the machine is not supported s...

Page 25: ...ange and filter element change safely Lower raised machine parts or secure them against falling refer to chapter Safety Securely Supporting Raised Machine and Machine Parts Shut down and safeguard the machine refer to chapter Safety Shutting Down and Safeguarding the Machine Observe the intervals for oil level check oil change and filter element change refer to chapter Maintenance Maintenance Tabl...

Page 26: ...r is equipped with all safety devices protective devices However it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability Hazard warnings are attached to the machine in the relevant areas to warn against any dangers The safety instructions are provided in the form of so called warning pictograms Important information on the position ...

Page 27: ...Never work underneath equipment without securely supporting Pos 18 17 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 004 27 004 600 0 1x Order N o 283 mod_1407735841401_78 docx 2243228 1 2 Order No 27 004 600 0 1x Pos 18 18 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 004 27 004 600 0 Bil d Text 283 mod_1407734745736_78 docx 2243187 1 L CAUTION Max PTO speed 540 RPM 27 004 600 0 CAUTIO...

Page 28: ...distance Pos 18 30 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 002 27 002 057 0 4x Order N o 283 mod_1407737319384_78 docx 2243524 1 7 Order No 27 002 057 0 4x Pos 18 31 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 002 27 002 057 0 Bil d Text 276 mod_1404808729149_78 docx 2077090 1 L Warning 27 002 057 0 To avoid personal injury Never put your hand into the danger area as parts may ...

Page 29: ...ck leaks Lower load release pressure and be sure oil cool before loosening fitting Pos 18 39 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 008 27 008 285 0 2x Order N o 283 mod_1407737767837_78 docx 2243742 1 11 Order No 27 008 285 0 2x Pos 18 40 BA Sicherheit 4 Sicher hei tsaufkl eber U S ANSI 27 008 27 008 285 0 Bil d Text 283 mod_1407737755089_78 docx 2243711 1 L WARNING Thrown objects ca...

Page 30: ... of label The attachment area must be clean dry and free from dirt oil and grease Pos 18 45 Ü berschriften Ü berschriften 3 A E A Anspr echpartner KRON E NORTH AMER ICA 10 mod_1221053854903_78 docx 131870 3 1 3 5 4 Contact for KRONE NORTHAMERICA Pos 18 46 BA Adr essen Adresse KRON E N orth America 417 mod_1453355357015_78 docx 2921495 1 Mailing address Krone North America Inc P O Box 18880 Memphis...

Page 31: ...ei chnungstafel_Einl eitungssatz 485 mod_1479386282450_78 docx 3264355 1 When driving the machine on public highways the SMV emblem must be mounted Pos 18 48 2 5 BA Sicherheit SMV Kennzeichnung_für alle M aschinenWenn di e M aschine auf Tr ansportfahrzeugen z B LKW oder Bahn befördert wird_Zusatzsatz_EU U SA 508 mod_1500636210416_78 docx 3489536 1 If the machine is transported on transport vehicle...

Page 32: ...Bedi enung Schwader Ü berlastsicherung Hinweis Ü berlastsicherung nicht verändern 2 mod_1202465626026_78 docx 59586 1 Note The overload protection must not be changed The guarantee becomes invalid if an overload protection is used other the protection provided Pos 18 48 12 BA Bedi enung Schwader Ü berlastsicherung Überlastsicher ung Bild Swadr o TC 880 228 mod_1392816669538_78 docx 1832501 1 1 SW9...

Page 33: ...keil e_Bild_Swadro TC 930 510 mod_1501673860945_78 docx 3497266 1 TC930010 1 Fig 7 Pos 18 48 17 BA Sicher hei t Sicherheitsausstattung Schwader U nterl eg keil e_Text 508 mod_1500888735343_78 docx 3490031 1 The wheel chocks 1 secure the machine against rolling away A wheel chock 1 is mounted on the right hand and left hand machine side Pos 19 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 doc...

Page 34: ...2_1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Fig 8 Pos 21 4 BA M aschinenbeschrei bung M aschi nenübersicht SchwaderMaschinenübersicht Swadro TC 1000_Tabelle 525 mod_1513084954189_78 docx 3594376 1 1 Wheel chock 11 Universal shaft drive 2 Rotor 12 Support jack 3 Rotor gearbox 13 Outrigger arm 4 Electric motor 14 Tine arm with tines 5 Universal shaft rotor drive 15 Hoop guard 6 Tine guard su...

Page 35: ...icle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE ...

Page 36: ...wadro TC 1000 Technische Daten Abmessungen i n Tr ansportstellung Swadro TC 1000 410 mod_1451922741380_78 docx 2897131 1 Dimensions in transport position Height with tine arms extended 4 350 mm Height with tine arms retracted 3 750 mm Length 6 750 mm Width with 11 5 80 15 3 10 PR TL tyres Width with 15 0 55 17 10 PR TL tyres 2 840 mm 2 990 mm Pos 23 4 2 BA Einl eitung Technische D aten Schwader Sw...

Page 37: ...ansport interlock Tine arms folding Mechanical working height setting Electro hydraulic single rotor lifting mechanism Spring relief Six wheel chassis Pos 23 4 8 BA Einl eitung Technische D aten Schwader Swadro TC 1000 Technische Daten Ausrüstung der M aschi ne Vari ante Swadr o TC 1000 334 mod_1429270572058_78 docx 2549777 1 Equipment of the machine version Eight wheel chassis Electrical rotor he...

Page 38: ...bsstoffe Swadro TC 680 760 88 0 930 355 mod_1438606597931_78 docx 2650631 1 Designation Filling quantity Specification Initial filling ex works Rotor gearbox 0 5 l Fluid gear grease GFO 35 RENOLIT SO GFO 35 Main gearbox 1 0 l SAE 90 Wiolin ML 4 SAE 90 Biodegradable consumables on request Pos 23 12 Ü berschriften Ü berschriften 2 A E BBer eifung 0 mod_1199954213053_78 docx 37243 2 1 5 2 Tyres Pos 2...

Page 39: ...nit red 1 From transport position to working position Pull the operating cable and keep it under tension Float position red 1 Lowers the machine from transport position to working position Headland position Pressure red 1 Raises the machine from working position to headland position Float position red 1 Lowers the machine from headland position to working position From working position to transpor...

Page 40: ...operation unit is switched on 3 Toggle switch inching Set the working height on the left rotor 4 Toggle switch inching Set the working height on the right rotor 5 Toggle switch Selects the rotor that is to be raised or lowered The actual movement is made via the single acting control unit Pos I Single rotor lifting mechanism of left rotor The right rotor remains in the working position The left ro...

Page 41: ... WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 27 5 BA Sicher heit 2 Vor angestellte Warnhi nweise Warnung M aschine sicher abst...

Page 42: ...ower suspension arms must always be installed so that the lifting points of the lower suspension arms are all at the same distance from the ground In order to prevent swivelling of the machine during transport or operation the lower suspension arms must be secured by limiting chains or bars Pos 27 11 BA Erstinbetriebnahme Wender Hinweis Je nach Tr aktortyp evtl Anhängekupplung abbauen 172 mod_1370...

Page 43: ...secure it Place the machine onto the parking support Turn off the tractor and secure it Pos 27 16 Ü berschriften Ü berschriften 2 F J HHöhe der Tr aktorunterlenker 35 mod_1257862892625_78 docx 332062 2 1 7 4 Height of tractor lower suspension arms Pos 27 17 BA Erstinbetriebnahme Schwader Swadro TC 880Höhe der Tr aktorunterlenker_Bild Swadr o TC 880 313 mod_1421156235517_78 docx 2417077 1 SW9000044...

Page 44: ...he universal shaft length must be adapted Connect the machine to the tractor without universal shaft Drive the three point hitch in all the way Move the machine in the shortest position for the universal shaft and lower the lower links if necessary The shortest position is reached when the PTO shaft end of the tractor and the drive journal of the machine are at the same height horizontal Park the ...

Page 45: ...achine runs diagonally to the tractor Tasks on the steering may only be performed by service technicians dealers Pos 27 23 BA Ei nstellungen Schwader Fahrtrichtung reg ulieren Bild Swadr o TC 880 396 mod_1446712270683_78 docx 2818086 1 1 2 SW9000028_3 Fig 16 Pos 27 24 BA Ei nstellungen Schwader Fahrtrichtung reg ulieren Text SW 900 164 mod_1366196627532_78 docx 1427484 1 If the rotary rake is not ...

Page 46: ...38 mod_1395041925712_78 docx 1883974 1 The machine is in transport position The single action control unit is pressurised The tractor engine is switched off the ignition key is removed and you carry it with you Tractor and machine are secured against rolling away Check dimension A right and left sides of the machine The dimension A between wedge 1 and locking 2 must be 2 5 to 3 mm Adjust the dimen...

Page 47: ...e Sc hwader Swadro TC 880Ei nstellung der Zugstrebe Swadro TC 880 930 1000 _Voraussetzung 382 mod_1444216295678_78 docx 2754329 1 Prerequisite The machine is in headland position and the outrigger arms are completely retracted Pos 27 36 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 27 37 BA Erstinbetriebnahme Schwader Swadro TC 880 Abstand Zi nkenarm zu Aushubzyli nder TC...

Page 48: ...685796 1 The rotor rake must be put down on level and firm ground Move rotor rake into working position In doing so make sure that the running direction of the guide wheels shows in the direction of travel If necessary drive up until the running direction of the guide wheels shows in the direction of travel The rotor inclination is set via guide wheels on the chassis individually for each rotor Wh...

Page 49: ...e Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 29 4 BA Inbetriebnahme Wender Prüfen Si e vor der Inbetriebnahme d...

Page 50: ...nufacturer s operating instructions Pos 29 8 BA Inbetriebnahme Schwader Hinweis M aschine befindet si ch i n Tr ansportstellung 291 mod_1410425539165_78 docx 2294265 1 Note In the following description one assumes that the machine after final assembly is in the transport position Pos 29 9 BA Inbetriebnahme Schwader Anbau an den Tr aktor Unterl enker ankuppel n_Bild_Swadro TC 880 313 mod_1421156150...

Page 51: ...en 204 mod_1386153225929_78 docx 1701911 1 Note Connect hydraulic hoses correctly The hydraulic hoses are marked with numbers and coloured dust caps Pos 29 16 BA Maschi nenbeschr eibung BiG Pack Handlungsanweisung H ydrauli ksysteme Tr aktor Maschine druckl os M aschi ne stillsetzen und sichern 274 mod_1404364138167_78 docx 2065053 1 Switch the control units on the tractor to float position Depres...

Page 52: ...uss Beleuchtung Beleuchtung anschli eßen Bild Swadr o TC 930 487 mod_1481555168568_78 docx 3277992 1 TC930006 2 3 1 1 Fig 23 Pos 29 25 BA Inbetri ebnahme Schwader Anschluss Beleuchtung Anschluss Beleuchtung Text 36 mod_1260783798936_78 docx 336718 1 The lighting system is connected via the 7 pin connection cable 1 To do this Insert the 7 pin plug of the connection cable 1 into the relevant socket ...

Page 53: ...A Inbetri ebnahme Schwader Anschluss el ektrische Bedienung Einl eitung Bedienung anschließen_Schwader 487 mod_1481795257153_78 docx 3280440 1 The electrical operation panel is connected via the power supply cable 1 Pos 29 32 BA Inbetri ebnahme Schwader Anschluss el ektrische Bedienung Hi nweis Bedienung anschließen 487 mod_1481795146171_78 docx 3280409 1 Notice If necessary the power supply socke...

Page 54: ...os 29 38 BA Inbetri ebnahme Schwader Anschluss el ektrische Bedienung Hi nweis Bedienung anschließen 487 mod_1481795146171_78 docx 3280409 1 Notice If necessary the power supply socket and the support for the operation unit must previously be mounted on the tractor Pos 29 39 BA Inbetri ebnahme Schwader Anschluss el ektrische Bedienung Bedienung anschließen_Text Swadr o TC 930 Pl us TC 1000 Pl us 4...

Page 55: ...h of the PTO shaft Pos 29 43 BA Inbetri ebnahme Schwader Anbau Gel enkwelleAnbau Gelenkwelle Bild Swadro TC 880_930_1000 446 mod_1460622719577_78 docx 3039500 1 SW9000006_3 3 1 1 2 3 Fig 26 Pos 29 44 BA Inbetri ebnahme Schwader Anbau Gel enkwelle Anbau Gel enkwelle angehängte Schwader Text_900 162 mod_1366004320235_78 docx 1420425 1 a Switch off the engine and remove the ignition key Install the P...

Page 56: ... the safety chain Attachment of the safety chain is not stipulated in all countries Pos 29 46 5 BA Sicherheit 8 Voraussetzung en Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 29 46 6 BA Inbetri e...

Page 57: ...ngung 229 mod_1393250532502_78 docx 1841295 1 1 SW9000043_1 Fig 28 Pos 29 46 11 BA Inbetriebnahme Sicherungskette USA Sicher ungskette an der M aschine montier en_Text 168 mod_1368510725089_78 docx 1456755 1 Install the safety chain 1 on the machine Pos 29 47 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 58: ...86595_78 docx 2417230 1 1 SW9000007_2 1 2 Fig 29 Pos 29 50 BA Inbetri ebnahme Schwader Abstellstütze hochschwenken 156 mod_1363933455290_78 docx 1379305 1 Raise the machine until the parking support 1 can be swivelled to the rear Turn off the tractor and secure it against the possibility of rolling back Pull the tension bar 2 swivel the parking support 1 to the rear by 90 and fix it in place in th...

Page 59: ...ead and followed see chapter Safety Safety routines Pos 31 4 BA Sicher heit Fahren und Transport Warnung Straßenfahrt U nfallgefahr durch nicht verriegelte Steuer ventil e des Traktors 274 mod_1404213302399_78 docx 2060724 1 WARNING There is a risk of accidents if the control valves on the tractor are not locked If the control valves are not locked machine components may be activated unintentional...

Page 60: ... the PTO shaft is switched off and the rotors have come to a complete stop the rotors are locked in place right and left side of the machine the machine is in the transport position the outrigger arms are retracted until their stop the indicator arrow 1 is on the first screw the control unit is switched off for version with electrical single rotor lifting mechanism all hydraulic control units are ...

Page 61: ... the machine is positioned across an incline KS102325 Fig 31 Pos 31 12 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 31 13 Ü berschriften Zwischenüberschriften A EBei Ausführ ung nachl aufende Tasträder 305 mod_1415614256614_78 docx 2370335 1 For the version with trailing guide wheels Pos 31 14 BA Bedienung Schwader Nachl aufende Tasträder festsetzen Ver weis Kap Ei nstel...

Page 62: ...e Set control unit s to float position Switch off tractor and secure it against the possibility of rolling away Secure the machine against the possibility of rolling away by means of wheel chocks 8 To swivel the parking support 1 downward pull the bolt 2 swivel parking support downward until the bolt locks Lower the lower links until the parking support is on the ground Disconnect universal shaft ...

Page 63: ...fety routines Pos 33 4 BA Bedi enung Schwader Achtung M aschine ist für Vor wärtsfahrt konzi piert 291 mod_1410427944026_78 docx 2294406 1 CAUTION Do not drive in reverse when using the machine for work Effect Damage to the machine The machine is designed to travel forwards Never reverse while the machine is in switched on and in working position Lift rotors first Pos 33 5 Layout M odul e Leerzeil...

Page 64: ...l is switched on via the switch 1 0 1 The switch 3 is in position II To relieve the lockings actuate the single acting control unit 1 on the tractor and pressurise the hydraulic cylinders Raise the outrigger arms by using the double acting control unit 2 until the indicator arrow 4 is in the centre of the icon area Move the switch 2 up into position V keep it pressed and simultaneously lower the r...

Page 65: ...utting down and safeguarding the machine Pos 33 19 BA Bedienung Schwader Kr eisel arreti erung lösen_Bild_Swadro TC 880 227 mod_1392800478506_78 docx 1830826 1 SW9000029_1 1 2 3 3 1 Fig 35 Pos 33 20 BA Bedienung Schwader Kr eisel arreti erung lösen_Text 161 mod_1365680343546_78 docx 1416902 1 Lower the rotor arms into working position Turn off the tractor and secure it against the possibility of r...

Page 66: ...arms into working position starting from the front Pull the linch pin 1 Pull out the bolt 2 CAUTION When swivelling the tine arms into working position turn the rotors so that the tine arms do not collide with the guard Swivel the tine arm 3 into working position NOTICE The bolts may collide with the rotor axle if they are not inserted from above and secured Insert the bolt 2 from above Secure the...

Page 67: ...ei nstellen 224 mod_1392279849895_78 docx 1815275 2 1 10 5 Setting the Working Height Pos 33 29 Ü berschriften Zwischenüberschriften A E Bei Ausführung mechanisch Arbeitshöhe einstell en mechani sch 509 mod_1500985257425_78 docx 3491901 1 For mechanical version Pos 33 30 BA Bedienung Schwader Kr eisel höhe einstell en vor her Ar beitstiefe Einstellen der Arbeitshöhe mechanisch Swadro_Bil d_TC TS 5...

Page 68: ...g height can be adapted to crop and terrain while the machine is in operation or in headland position To do this Raise the lower links until the lower link pinions are located approx 660 mm above the ground Move outrigger arms to headland position or working position Move switch 1 to position 1 The operation panel is switched on Setting the working height on left rotor To increase the working heig...

Page 69: ...A Bedienung Schwader Ausführung hydr aulische Ar bei tsbr eitenverstellung Swadro TC 880_930_1000 Zusatz Hi nweis 545 mod_1528877438005_78 docx 3670237 1 Notice Do not set the minimum working width lower than the red marked area of the label Pos 33 41 BA Bedienung Schwader Achtung Arbeitsbreite ei nstellen Aufkleber als Positi onshilfe 545 mod_1528877857199_78 docx 3670268 1 3 4 2 1 TC930011 In or...

Page 70: ...e of the rotating points Pos 33 46 BA Bedienung Schwader Schutzbügel Schutzbügel i n Transportstellung bri ngen Bil d TC 1000 333 mod_1429122371414_78 docx 2546304 1 1 TC1000010 Fig 40 Pos 33 47 BA Bedienung Schwader Schutzbügel Schutzbügel i n Transportstellung bri ngen Text SW700 _800 _900 133 mod_1350286101208_78 docx 1181065 1 Lower rotor arms into working position Turn off the tractor and sec...

Page 71: ...h the protection when swivelling Insert the bolts 2 and secure with the linch pin 1 Secure rotors so that they do not turn unhook the tension spring 4 from the fastening hole 5 and hook into the fastening clamp 6 Then Turn the right rotor far enough so that the swivelling tine arms are extended outwardly Pull out the linch pin 1 Remove the bolts 2 Swivel tine arms 3 to transport position the rotor...

Page 72: ... position turn off the PTO shaft Before lifting the rotors from the headland position turn off PTO shaft and wait for rotors to come to a standstill Ensure that nobody is in the swivel range of the rotors Ensure that nobody is in the swivel range of the chassis Pos 33 55 BA Bedienung Schwader Hinweis Br eitenverstellung Arbeitsbrei te einfahren 77 mod_1310372456788_78 docx 668133 1 Note Before swi...

Page 73: ...unit The piston rod facing the machine side must be completely retracted Pos 33 60 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 33 61 BA Bedienung Schwader Kr eisel ar me senken heben Kreiselar me heben_II_TC 1000_Bil d 333 mod_1429123248642_78 docx 2546367 1 TC1000012 4 Fig 43 Pos 33 62 BA Bedienung Schwader Schalter 2 l oslassen 267 mod_1400741480346_78 docx 2022051 1 Relea...

Page 74: ...nkenar me Zi nken unter 2 m mit Zi nkenschutze sicher n Text 36 mod_1263218917700_78 docx 338477 1 The tines must be fitted with guards which are positioned at less than 2 m in transport position or when the machine is switched off The tine guards are located on the front supports right and left side of the machine Raise the rotor arms into transport position Turn off the tractor and secure it aga...

Page 75: ... docx 2747748 1 SW700087 5 SW900032_1 6 Fig 45 Prerequisite The rotors are in working position Single rotor operation with right rotor In order to use just the right rotor for swathing proceed as follows Move switch 5 to position I To raise the left rotor to headland position actuate the single action control unit 1 Move control unit to neutral position Move switch 5 to position III Move single ac...

Page 76: ...nfahrten während des Ar beitsei nsatzes 443 mod_1459839481203_78 docx 3028265 1 CAUTION Property damage due to collision between tractor and guards for rotors When cornering while using the machine for work the machine may be damaged Choose the minimum curve radius so that the tractor does not touch the guards for rotors Pos 33 79 BA Bedienung Schwader Schwaden Schwaden 444 mod_1459946814949_78 do...

Page 77: ...tions Pos 35 3 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 35 4 BA Sicher heit ...

Page 78: ...ungen Schwader Kr eiselfahrwer k Quer neigung Mittelschwad neu Swadr o 1000 22 mod_1239866566269_78 docx 234507 1 With centre swathing the right guide wheel must be positioned lower than the left guide wheel relative to the rotor running gear Pos 35 12 BA Ei nstellungen Schwader Kr eiselfahrwer k Kreiselfahr wer k Vorgehensweise Swadro 807_810 2 mod_1202883960133_78 docx 62219 1 Do not walk under ...

Page 79: ...tors can be adjusted individually at the front guide wheels of the relevant running gear left right Pos 35 20 BA Ei nstellungen Schwader Kr eiselfahrwer k Quer neigung Mittelschwad neu Swadr o 1000 22 mod_1239866566269_78 docx 234507 1 With centre swathing the right guide wheel must be positioned lower than the left guide wheel relative to the rotor running gear Pos 35 21 BA Ei nstellungen Schwade...

Page 80: ...ottles may need to be readjusted Pos 35 24 5 BA Ei nstellungen Dr ossel Hinweis Einstell ung an den Dr osseln Auswirkung 7 mod_1215525223776_78 docx 103417 1 Note Adjustment on the throttles Even the smallest adjustments to the stud bolts or throttle setting screws may significantly change the lifting and lowering speed Pos 35 24 6 BA Ei nstellungen Dr ossel Hinweis Sechskantmutter Imbusschraube k...

Page 81: ...0 Fig 49 Pos 35 26 4 BA Ei nstellungen Schwader Sensor kalibri eren Anzeigen nullen und Kali brier vorgang 391 mod_1445846105479_78 docx 2799563 1 Resetting the displays to zero Lay permanent magnet on the display Calibration was successful when the display flashes three times If the display does not flash perform calibration again Calibration process Move each of the both rotors down to the groun...

Page 82: ...d pressure is adjusted via tension springs 1 Pos 35 31 BA Ei nstellungen Schwader Entl astungsfeder Voraussetzung Maschi ne i n Str aßenfahrtstellung_Schwader 444 mod_1460036994577_78 docx 3031131 1 Prerequisite The machine is in the road travel position refer to chapter Driving and Transport Preparation for Road Travel Pos 35 32 BA Ei nstellungen Schwader Entl astungsfeder Feder entlastung einste...

Page 83: ...ty routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 37 4 Überschriften Überschriften 2 A E EErsatzteile 0 mod_1196782991234_78 docx 14927 2 1 12 1 Spare Parts Pos 37 5 BA Sicher heit 7 Gefahrenhi nweise alt Mähwer ke WARNUNG Ver wendung von nicht zug el...

Page 84: ...der Wartungstabell e Swadro TC 880_TC 880 X tr 238 mod_1395046773618_78 docx 1884362 1 Maintenance work Maintenance interval Once after 10 hours Before the beginning of the season Every 10 hours but at least 1x daily Once after 50 hours Every 50 hours After 1000 ha Rotor gearbox Maintenance free permanently lubricated with grease Main gearbox Oil level check X Oil change X Tyres Check tyres for cu...

Page 85: ... egelgewinde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 ...

Page 86: ... 11 7 Ü berschriften Ü berschriften 3 K O MM etrische Gewindeschrauben mit Senkkopf und Innensechskant 323 mod_1424945970760_78 docx 2484818 3 1 12 3 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos 37 11 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innensechskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NOT...

Page 87: ...ll as the ventilation and breather filters Pos 37 11 12 BA Wartung Dr ehmomente Anzi ehdr ehmomente Anziehdr ehmomente Verschl ussschr auben an Getrieben_Tabell e 454 mod_1464167170747_78 docx 3083045 1 This table applies only to locking screws with external hex in connection with copper seal ring for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copp...

Page 88: ...bout how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers Pos 37 13 3 Ü berschriften Ü berschriften 3 P T RR eifen prüfen und pfl egen 0 mod_1197358037214_78 docx 18094 3 1 12 4 1 Checking and maintaining tyres Pos 37 13 4 BA Wartung Reifen R eihenfolg e Bil d 6 Loch 4 mod_1213086131413_78 docx 86197 1 1 KS 0 034 6 2 4 5 3 Fig 51 Pos 37 13 5 BA Wartung Reifen R ...

Page 89: ...oment der R äder am Fahr wer k SW TC 880 228 mod_1392819507015_78 docx 1833119 3 1 12 4 2 Torque of Wheels on the Running Gear SW9000022_1 Fig 52 Check locknut According to the maintenance table Pos 37 16 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 90: ...8 docx 338320 2 1 12 5 Replacing the tine arms in case of repair Pos 37 17 2 BA Wartung Schwader Zi nken Zi nkenarme Austausch der Zinkenarme i m R eparaturfall Bil d SW 907_1000 16 mod_1234940816459_78 docx 197222 1 2 SW9070032 3 2 3 4 6 1 3 2 1 1 Fig 53 Pos 37 17 3 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 91: ...e glued to each other before installation with high strength adhesive Apply glue high strength Part No 939 042 0 on the front of the control arm shaft 4 Mount the tine arm 3 and secure with clamping sleeves 5 While installing the tine arm make certain that the cam follower roller is inserted into the running track of the cam track Note The cam follower roller is securely inserted into the running ...

Page 92: ...exagon head screw M12 x 100 10 9 10 Deflection sheet Adhesive high strength order no 938 627 0 Pos 37 19 4 BA Wartung Schwader Zi nken Zi nkenarme Zi nken tauschen im Reparaturfall mi t ohne Abweisblech_Text 381 mod_1444051432268_78 docx 2750485 1 To remove the broken tine remove all tines in front of the broken tine Remove the broken tine Mounting new tine Insert tine holder into tine In doing so...

Page 93: ...rding to the Maintenance Table Pos 37 22 BA War tung Schwader Zi nken Zi nkenarme Prüfen der Schrauben an den Zi nken_Vorgehen bei abweichendem Anzugsdr ehmo ment 240 mod_1395147752001_78 docx 1891022 1 When having released the screws remove the nut apply adhesive high strength on the threading overhang of the screw lift the tines on the tine end and tighten the nut to the torque specified below P...

Page 94: ...outines Pos 37 24 4 BA Ei nstellungen Schwader Voraussetzung Ausleg ear me in Ar bei tsstellung 317 mod_1422965524614_78 docx 2447826 1 Prerequisite Outrigger arms are in working position see chapter Lowering Outrigger Arms into Working Position Pos 37 24 5 BA Sicherheit 8 Voraussetzung en Handlungsanweisung für all e M aschinen Handlungsanweisung M aschine stillsetzen und sichern 274 mod_14043652...

Page 95: ... neu_TC 880 930 1000_Bild 544 mod_1528293565837_78 docx 3666926 1 3 TC880_003_2 1 2 Fig 57 Pos 37 24 11 BA Wartung Gel enkwell e schmier en Abschmier en Gelenkwelle neu_TC 880 930 1000_Text 381 mod_1444048070747_78 docx 2750089 1 Turn on the tractor Actuate the double action control unit 2 until the indicator arrow 3 is in the area of the icon Push sleeve 1 aside If necessary turn the rotor until ...

Page 96: ..._1202799283498_78 docx 61453 1 Note To make the illustration easier to read the greasing points have only been shown on one side of the machine The greasing same points are present on the other side of the machine mirror image Pos 37 24 15 BA Wartung Schwader Schmier plan Schmier plan Swadro TC 1000 334 mod_1429164651747_78 docx 2547169 1 TC1000013 3 6 1 2 10 8 5 4 9 7 11 12 13 Fig 58 Lubricate th...

Page 97: ...Maintenance lubrication 97 Lubricate the lubrication points every 20 operating hours 7 8 9 10 11 12 13 ...

Page 98: ...Maintenance lubrication 98 Only Swadro TC 1000 TC1000015 14 15 Fig 59 Lubricate the lubrication points every 20 operating hours 14 15 ...

Page 99: ...brication 99 Only Swadro TC 1000 Plus 18 19 20 16 17 TC1000014 Fig 60 Lubricate the lubrication points every 20 operating hours 16 17 18 19 20 Pos 37 25 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 100: ...100 Pos 37 26 Layout Module Diese Seite ist bewusst freigel assen wor den 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 37 27 Layout Module Seitenumbr uch 0 mod_1196175311226_0 docx 4165 1 ...

Page 101: ...medical source Check the hydraulic hoses at regular intervals and replace them if damaged or worn Only original KRONE spare parts are permitted to be used as replacement lines as they correspond to the technical requirements of the manufacturer Before the pressure in the system builds up again ensure that all line connections are tight Pos 37 30 BA Sicherheit H ydr auli k WARNUNG H ydraulikschl au...

Page 102: ...ar tung Öl kontroll e_Wechsel Öl kontrolle Öl wechsel Inter vall siehe Kapitel Wartung Wartungstabell e 134 mod_1350483605921_78 docx 1188115 1 Interval for oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 37 40 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 37 41 BA War tung Öl kontroll e_Wechsel Ölqualität Öl menge siehe Kapitel Maschi ne...

Page 103: ...erating Materials Pos 37 52 BA War tung Öl kontroll e_Wechsel Öl kontrolle NEU mi t Öl messstab 254 mod_1397542156696_78 docx 1955123 1 Oil level check Clean thoroughly around the oil dip stick Unscrew the oil dip stick wipe off oil residue Screw in oil dip stick and unscrew again Read off the oil level the oil level must be between the max and min marks Screw in oil dip stick again Pos 37 53 BA W...

Page 104: ...7435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 39 4 BA Sonder ausstatung Schwader Zinkenverl ustsicherung 2 mod_1202806976420_78 docx 61592 2 1 16 1 Tine loss safeguard KS 0 098 3 2 4 1 5 Figure 62 Mount...

Page 105: ...1 2 3 Figure 63 Secure chains 1 with a spring type slotted straight pin 3 and a washer 2 at the suspension arm seats Attach chain hooks 4 to the tractor Select chain length according to desired max lowering level Note Spare tine loss safeguards Order No 153 479 0 Chain for height restriction of suspension arms Order No 250 759 0 Pos 40 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 ...

Page 106: ... all lubrication points Do not wipe off any grease that comes out of bearing points The hardened grease will provide additional protection against moisture Check all movable components such as deflector rollers joints tension rollers etc to make certain they move easily If necessary remove clean grease and remount If necessary replace with new parts Use only original KRONE replacement parts Disass...

Page 107: ...k oil level in the gearbox es and top up if necessary Check hydraulic hoses and lines for leaks and replace them where necessary Check the air pressure in the tyres and refill if necessary Check all screws to make certain they are tight or retighten them if necessary Check all electrical connection cables and the lighting Repair or replace it if necessary Check all settings on the machine and corr...

Page 108: ... be seriously injured or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 43 3 BA Sicher heit 2 Vor angestellte Warnhi nweise WARNUNG Nichtbeachtung der Sicherheitsr outinen al te For m 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be...

Page 109: ...arm s High forage contamination Raking height set too low Set raking height higher Tine arm s bent Replace tine arm s Swath width too large Working width too great Change working width Speed is too low Increase speed One rotor goes down in headland position the other goes up Rotor not swivelled up into headland position Activate hydraulics until the rotor arms are resting against the stops Not pos...

Page 110: ...ling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system must be brought t...

Page 111: ...2 F J H H ydr auli kschaltpl an 427 mod_1455093099188_78 docx 2960156 2 1 20 1 Hydraulic circuit diagram Pos 50 BA Wartung Schwader H ydr auli k Der H ydr auli kschaltpl an befi ndet sich i m Anhang 472 mod_1472111338118_78 docx 3192945 1 The hydraulic diagram is in the appendix Pos 51 Layout M odul e Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 112: ...K3 K1 K2 10 l min 10 l min 10 l min 10 l min A A1 A3 A2 P MP 1 2 2 R L R L 150101521_03 1 5 4 2 ...

Page 113: ...4513_78 docx 3197129 1 Function K1 K2 K3 Hydraulic control unit tractor From transport position to headland position x x x From headland position to transport position x x x From headland position to working position o o o From working position to headland position o o o Single rotor operation right rotor x o o Single rotor operation left rotor o x o Rotor in transport position o o o N Rotor in he...

Page 114: ...plan 342 mod_1432733738359_78 docx 2590411 2 1 20 2 Circuit Diagram Pos 56 BA Anhang Schwader Im Anhang finden Sie den Stroml aufpl an 341 mod_1432632144723_78 docx 2586505 1 The circuit diagram can be found in the Appendix Ende der Liste für Textmar ke Inhalt ...

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Page 129: ...ng on Slopes 61 F First installation 41 Further applicable documents 6 H Height of tractor lower suspension arms 43 How to use this document 6 Hydraulic circuit diagram 101 111 I Identification Plate 35 Importance of the operating instructions 12 Information Required for Questions and Orders 35 Install the PTO shaft 55 Intended use 12 K Keeping safety devices functional 18 L Lighting connection 52...

Page 130: ...ment 7 Selecting Rotor Operation 75 Service life of the machine 12 Setting the Working Height 67 Setting the working height mechanically 67 Settings 77 SMV Emblem 31 Sources of danger on the machine 21 Spare Parts 83 Special equipment 104 Start up 49 Stopping and securing the machine 24 Structural changes to the machine 13 Support Jack 31 Supporting lifted machine and machine parts securely 24 Swi...

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Page 132: ...chinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...

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Krone Swadro TC 1000, Operating Instructions Manual

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