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Krone Round Pack 1250, Original Operating Instructions

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Krone Round Pack 1250 Original Operating Instructions Download Page 106

IX  - 22

Maintenance

9.9

Lubrication

9.9.1 Special Safety Instructions

•

Maintenance, cleaning and repair work should be done only when the machine is at a
complete standstill. Switch off the motor, remove the ignition key and disconnect the
12 V supply voltage.

•

Secure the tractor and round baler against rolling.

•

If the tailgate is open, secure it at the shut-off tap to prevent it from falling.

•

After completing maintenance work reattach all protective plates and protective devices
properly.

•

Avoid skin contact with oil and grease.

•

In case of injuries caused by oils, seek immediate medical assistance.

PTO Shaft

The lubrication intervals for the PTO shaft are shown in
the diagram at right. For additional information refer to
the operating instructions provided by the PTO shaft
manufacturer.

Definition of Terms:

Term

Lubricant

Location/Amount

Special Notes

grease

all-purpose grease

lubrication nipple / approx.

remove excess grease

two strokes from

lubrication nipple

grease gun

lubricate

use vegetable

slide face / apply

remove any old

lubricants

thinly with brush

and excess oil

unless

otherwise specified

oil

use vegetable oils

chains

spread onto chain

unless

e. g. double connection

evenly

otherwise specified

The maintenance intervals listed are based on an average work load for the round baler. Under increased work
loads and extreme operating conditions the intervals should be shortened.

RP-99-019

40h

40h

8h

8h

8h

20h

All intervals are given in operating hours.

Summary of Contents for Round Pack 1250

Page 1: ...Originaloperatinginstructions 150 000 042 00 en Round Baler Round Pack 1250 Round Pack 1250 MultiCut Round Pack 1550 Round Pack 1550 MultiCut from machine no 540 680 RBR0933A ...

Page 2: ...rmity We hereby declare as manufacturer of the product named below on our sole responsibility that the Machine Krone Round Baler Type Types Round Pack 1250 Round Pack 1250 MultiCut Round Pack 1550 Round Pack 1550 MultiCut to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006 42 EC Machinery and EC Directive 2004 108 EC EMC The signing Managing Director...

Page 3: ...Safety Instructions II 1 2 2 3 Working in a Safety Conscious Manner II 1 2 2 4 Safety Instructions and Accident Prevention Regulations II 2 2 2 5 Trailer Implements II 3 2 2 6 Power Take Off Operation II 3 2 2 7 Hydraulic System II 3 2 2 8 Tyres II 4 2 2 9 Maintenance II 4 2 2 10 Unauthorized Modification and Manufacture of Replacement Parts II 4 2 2 11 Prohibited Modes of Operation II 4 2 3 Intro...

Page 4: ...g V 11 5 6 2 2 Components twine wrapping V 12 5 6 3 General Information V 12 5 6 4 Inserting Twine V 13 5 6 5 Setting the Twine Limiter V 16 5 6 6 Setting the Twine Brake V 16 5 6 7 Adjusting the Pressure Roller V 18 5 6 8 Adjusting the Sensor V 18 5 6 9 Selecting Wrapping Mode V 18 5 7 Net Wrapping V 19 5 7 1 Special Safety Instructions V 19 5 7 2 Components V 19 5 7 3 General Information V 19 5 ...

Page 5: ...omfort VIII 15 9 Maintenance IX 1 9 1 Adjustments IX 1 9 1 1 Special Safety Instructions IX 1 9 1 2 Adjusting the Tailgate Lock IX 1 9 1 3 Adjusting the baling pressure indicator IX 2 9 1 4 Net Wrapping System IX 5 9 1 5 Adjusting the Scraper Bar In Relation to the Upper Spiral Roller IX 5 9 2 Adjusting the Sensors IX 6 9 2 1 Twine Mechanism Sensor IX 6 9 2 2 Net Wrapping Mechanism Sensors IX 6 9 ...

Page 6: ...Baler right hand side IX 25 9 9 3 Lubrication Points on the Round Baler left hand side IX 26 9 9 4 Chain Lubrication If Round Baler Is Not Equipped With Central Lubrication IX 27 10 Winter Storage X 1 10 1 General Information X 1 11 Return to Service XI 1 11 1 General Information XI 1 11 2 Vent Overload Coupling on the PTO Shaft XI 2 12 Faults Causes and Remedy XII 1 12 1 General Faults Causes and...

Page 7: ...eneralInformation This operating manual is valid for the Round Pack 1250 Round Pack 1250 MultiCut Round Pack 1550 and Round Pack 1550 MultiCut round balers beginning with serial no 540 680 1 2 2 Manufacturer s Address MaschinenfabrikBernardKroneGmbH Heinrich Krone Straße10 D 48480Spelle Germany Telephone 49 5977 935 0 Fax 49 59 77 935 339 E mail Info ldm krone de 1 2 3 Certification EC Declaration...

Page 8: ...nly with the prior approval of the manufacturer The basic requirements in any case are swath form loading of the baling material and automatic lifting by the pick up 1 2 7 General Technical Data Road driving is permitted only when the bale chamber is empty and closed Permissible top speed 40 km h 30 km h For machines which have no brakes the pulling tractor s tare weight must correspond with the p...

Page 9: ... 5 80 15 3 10 PR 15 0 55 17 10 PR 19 0 45 17 10 PR 500 50 17 10 PR 500 50 17 10 PR Length approx 4200 Height approx 2250 500 50 17 2300 Pick up width DIN 1950 Bale dimensions diameter approx 1250 width approx 1200 Power requirement approx 36 kW 50 PS Drive speed PTO shaft 540 r p m Max permissible operating pressure of the hydraulic system 200 bar Lighting 12 Volt 7 pin plug DIN Control System 12 ...

Page 10: ... 5 80 15 3 10 PR 15 0 55 17 10 PR 19 0 45 17 10 PR 500 50 17 10 PR 500 50 17 10 PR Length approx 4360 Height approx 2620 500 50 17 2670 Pick up width DIN 1950 Bale dimensions diameter approx 1550 width approx 1200 Power requirement approx 40 kW 55 PS Drive speed PTO shaft 540 r p m Max permissible operating pressure of the hydraulic system 200 bar Lighting 12 Volt 7 pin plug DIN Control System 12 ...

Page 11: ... centres only 2 2 2 Failure to Follow the Safety Instructions Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine Failure to follow the safety instructions could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards risk to person...

Page 12: ...ded 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and any protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered at any transport or working positions 16 Ensure that implement...

Page 13: ...f PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution The flywheel will continue to rotate for some time even after the PTO shaft has been disengaged Keep clear of the implement during this time Do not do any work on the implement until the machine has come to a complete standstill and the flywheel has been secured using the hand brake 14 Disengage the PTO shaft stop ...

Page 14: ...en replacing working tools with cutting edges use suitable tools and gloves 5 Dispose of oils greases and filters according to regulations 6 Always disconnect the power supply before working on the electrical system 7 If protective devices and guards are subject to wear check them regularly and replace them in good time 8 When doing electrical welding on the tractor and attached implements disconn...

Page 15: ...ability Corresponding danger notices attached to the machine warn against any dangers The safety instructions are provided in the form of so called warning pictograms Important information on the location of these safety signs and what they mean is given below Familiarise yourself with the meaning of these warning signs The text printed next to the danger sign and its location on the machine indic...

Page 16: ...aynotexceed The hydraulic system operating pressure may not exceed 200 bar Order No 939 100 4 1x 939 100 4 MAX 540 min MAX 200 bar 3 Order No 942 196 1 2x While parts are moving never reach into areas where there is a risk of beingcrushed Only for Round Pack 1250 4 Order No 939 407 1 2x Never reach into the pick up area when the tractor engine is running and the PTO shaft is connected ...

Page 17: ...4x Close the guard before putting into operation 5 Order No 939 125 1 1x Do not reach into the danger area under the wrapping and binding mechanism Danger from sharp blades Observe the operating notes 6 Order No 939 521 1 2x Do not step under the raised tailgate Before carrying out any maintenance work close the shut off tap on the cylinder The tailgate must only be operated if the baler is attach...

Page 18: ...II 8 Safety 2 3 2 Location of General Information Labels on the Machine right side of the machine left side of the machine RBR0933E 3 11 5 13 8 6 1 17 19 21 RBR0826C 10 7 13 6 8 3 12 14 17 16 15 18 2 19 ...

Page 19: ... 1 3 2 0 1 14 278836 2 278 836 2 20h 20h 20h 20h 20h 20h 20h 40 15 16 939 145 1 1x 942 215 0 1x 942 215 0 12 11 278400 5 278401 5 278 401 5 40h 40h 100h 20h 20h 20h 20h 20h 20h 20h 20h 20h 17 942 211 1 2x 18 942 253 0 2x 942 253 0 Zulässige Höchstgeschwindigkeit 30 km h Betriebserlaubnis beachten m in 3 8 0 m m m a x 4 0 0 m m 2 19 279432 0 2x 2 942037 1 1x 942 037 1 Straßenfahrt nur in Stellung a...

Page 20: ...II 10 Safety ...

Page 21: ...oving parts of the round baler during operation This applies especially to the baling material pick up equipment Remove clogs only when the PTO has been switched off and the engine is at a standstill Never stand in the slewing range of the tailgate or underneath the tailgate when it is unlocked During maintenance assembly or repair work inside the bale chamber or to the tailgate always secure it a...

Page 22: ... way that the flat side faces the pick up When connecting the hydraulic hoses make sure that the tractor and machine hydraulics have been depressurized Clean the hydraulic hose plugs 1 2 and 3 before connecting them Draw the hydraulic hoses through the hose bracket 4 Connect the hydraulic hoses 1 2 and 3 to the tractor hydraulics according to colour 1 connection tailgate operation red protective c...

Page 23: ...erse order i e red first For road driving the air brake should be set in the Full Load position 2 only In the half load or zero load position braking effect can be adapted reduced e g when working on a wet meadow KR 1 044 2 If the tractor is not equipped with this connection order the socket and connecting cable from the Replacement Parts Service Part no 0302 068 0 CP102220 1 1 2 1 KR200031 1 RPN0...

Page 24: ...s advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate brake for the road journey This version requires an additional single acting control unit and an additional free return line The brake is activated by actuating the control unit Pressure is adjustable using the pressure relief valve of the baler The pressure relief valve is adjusted to approx 50...

Page 25: ...t the protective plates have been secured the pick up is secured in the raised position and that the bale chamber is locked Before starting ensure that you have perfect visibility on and around the tractor and the round baler Lighting Equipment Connect the lighting unit to the tractor electrical system Check and clean the tail lights 1 and rear reflectors 2 Check and clean the lateral reflectors R...

Page 26: ...III 6 Before and After Use CP400500 1 Parking brake optional The parking brake 1 is located on the front right of the drawbar After the machine has been attached to the tractor release the parking brake ...

Page 27: ...Remove the PTO shaft only if the motor is switched off Remove the ignition key Park the round baler on firm level ground Place two wheel chocks 1 under the wheels to prevent the baler from rolling The wheel chocks are located in front on both sides of the machine KR 1 081 1 Set the jack stand in the support position Remove stake bolt 2 bring the support pipe out of the jack stand 1 and then secure...

Page 28: ...ecting cable Store these properly in the corresponding receptacle on the twine box Disengage the trailer coupling or pull the pin Drive the tractor away slowly KR 1 147 1 Disconnect the PTO shaft 1 from the tractor Place the PTO shaft 1 inside the PTO shaft bracket 2 RBV02240 2 1 ...

Page 29: ...the 12 V supply voltage Should hazardous situations develop switch off the PTO immediately and bring the round baler to a standstill Never let the round baler run if no operating personnel are on the tractor The round baler can be operated at a PTO speed of 540 r p m When working on slopes always deposit round bales in such a way that they do not move Should the bales start to move they could caus...

Page 30: ...ing to prevailing conditions 4 3 Filling the Bale Chamber To attain a consistent bale density inside a round bale the bale chamber should be filled evenly The swath width is an importantfactorhere The swath width is optimal if the swath has exactly the same width as the bale chamber If the swath is wider than this distortion of the round bales may result The round bale will be frayed on the sides ...

Page 31: ...pening the bale chamber Close the bale chamber and start the next baling process simultaneously Barrel shaped round bales can cause damage to the floor conveyor Distorted and thick round bales are detrimental to proper silage production The binding process should be started at the latest when the density indicators reach the red range the buzzer sounds if the comfort control equipment is fitted To...

Page 32: ...with shear bolt To protect against overload the pick up drive and the feed auger drive which is located behind the guard 3 are secured with a shear bolt at the upper chain wheel There are 3 replacement screws 2 on the inside of the guard 3 M10 x 35 EW 24017 DIN 933 8 8 order no 900 638 In case of malfunctioning dismantle fastening nuts 1 Removeguard 3 Check condition of shear bolt 4 and replace if...

Page 33: ...the control valve to reverse the cutting rotor Then set the control valve to LOWERING to permit ratchet 1 to be pulled back Repeat this procedure approx 4 to 5 times The rotor will be reversed by abt turn Back up the round baler and remove the obstruction Use protective gloves to clear the blockage Set the control valve again to LOWERING to permit ratchet 1 to be released from notched disc 2 Close...

Page 34: ...IV 6 Use ...

Page 35: ...the 12 V supply voltage Secure the tractor and round baler against rolling Risk of pinching when making adjustments to the pick up Secure the pick up to prevent it from being lowered unintentionally e g with low limiter Adjust the pick up working height to correspond to the prevailing ground conditions The pick up can be adjusted only after the baler has been set to the correct height see A 1 2 Ba...

Page 36: ...ground conditions regulate the working depth using the low limiter Raise the pick up hydraulically Push the feeler wheels 3 upwards Slacken the nuts 2 Slide the depth control 1 forwards Tighten nuts 2 Always adjust both sides 1 2 RBV19220 For usage with straw the pick up should be set as high above the ground as possible Use the height adjuster 1 to do this and set the pick up feeder wheels so tha...

Page 37: ... working inside the bale chamber make sure to secure the open tailgate at the shut off tap to prevent it from falling 5 3 2 GeneralInformation The cutting system consists basically of a blade rotor and 17 blades Cutting helps to improve further processing of the round bale and increase bale density Should clogging occur the blades can be slewed out of the feedchannelhydraulically The blade safety ...

Page 38: ...te the locking lever 3 counterclockwise until it engages Do not rotate the locking lever in the opposite sense In this case it may happen that the blades are not engaged in their working position Detach the multi purpose key 1 and store it correctly in the transport mounting and secure with spring pin After adjustment make sure that the blades are in the working position CP101251 3 2 1 CPB00050 2 ...

Page 39: ... in removing clogs or foreign objects The blade control shaft 2 can be switched to the blade zero position using the cylinder 1 5 3 5 Adjusting the Blade Safety Mechanism The blade safety mechanism should be set as slackly as possible For tough baling material tighten the blade guard The edge overhang a on the lower blade side 1 and the can 3 attached to the blade control shaft 4 must be between a...

Page 40: ...et For this the bearing housings of the blade control shaft must be loosened after that the blade control shaft can be aligned to the rotary shaft The gap a must be at least 5 mm wide With new blades set the blade control shaft back CP100093 1 1 a CP101253 1 2 CP100010 2 4 1 2 2 3 The blade control shaft 1 can be aligned using the slots Undo the lock nuts 3 and align the blade control shaft 1 to t...

Page 41: ...ch the selector disc 6 by turning it one notch Reassemble in reverse order 5 3 7 Clogs in the Cutting System If baling material or foreign objects clog the cutting system switch off the blades hydraulically start up the machine If it is not possible to clear the clog in this way switch off the PTO shaft attach the multi purpose key 2 to the intermediate drive shaft 1 and rotate clockwise The blade...

Page 42: ...ion a Switch the blade control shaft mechanically to the blade zero position Disengage the locking lever 2 Rotate the blade control shaft using the multi purpose key until the selector disc 1 is set at 0 The 0 setting is located between any 2 blade settings Unlock the blade shaft pull the locking pin out of the locking device by pulling the handle 1 and rotate into position b The supplied key can ...

Page 43: ...thandside Never perform the baling pressure adjustment with the system in automatic mode Baling pressure preset Manually raise the baling pressure indicators 1 to the desired position Loosen the wing nut 2 in the twine box and move the bolt with wing nut in the slot until the control unit Medium indicator lights go out and the horn sounds Tighten the fly nut inside the twine box RP 0 018 2 3 0 1 R...

Page 44: ...en the machine is at a standstill Switch off the motor Remove the ignition key The tailgate must be open in order to work on the straw trap Make sure that the shut off tap on the left hand tailgate cylinder is set in the closed position The straw trap weighs approximately 40 kg For this reason be careful to avoid any pinch points during installation or adjustment Remove the dowel pins 2 on both si...

Page 45: ...pecial Safety Instructions The following general rules apply to all maintenance assembly repair and adjustment work Bring the round baler to a complete standstill Switch off the motor remove the ignition key and disconnect the 12 V supply voltage Secure the tractor and round baler against rolling Selecting Twine and Wrapping Material The selection of binding material is important to ensure trouble...

Page 46: ...otating round bale The twine is picked up by the round bale along with the baling material The twine wrapping system 2 leads one of the twines from the centre to the outside and then back again to the centre At the same time the other twine is led from the outside to the centre and then back again to the outside A sensor on the twine wrapping mechanism signals the final stage of the wrapping proce...

Page 47: ...es 1 and the front bore holes 2 inside the twine box Thread 1 through the back bore hole Thread 2 through the front bore hole thread 1 back thread 2 front KR 1 009 RBV04150 2 3 1 10 7 4 1 2 3 5 6 8 9 RBV00241 RBV04142 1 1 2 Attention Contamination of tying twine as well as the tying mechanism by oil and grease Effect Damages to the machine and problems with unrolling of the tying twine Twine twine...

Page 48: ... spring tensioners 2 and the screws 5 For twine wrapping the net stretcher bar 2 if a net wrap system is installed is rotated into the upper position The connecting link inside the guide rod 1 holds the net stretcher bar 2 in position Open the twine cleaning flaps 1 Rotate the twine manually at the stepped roller in the working direction see arrow Remove dirt in area 2 RBV04040 2 1 CP400001 4 1 3 ...

Page 49: ...tion has been reached The spacing between individual twine wraps on the bale can be changed by inserting the baler twine into different grooves of the stepped roller length of choose following wrap baling stepped roller diameter spacing material short large 1 narrow medium medium medium long small 2 wide Thread the twine from the twine brake around the stepped roller 1 to the distributor eyelets 2...

Page 50: ...6 6 Setting the Twine Brake The twine brake 4 tautens the baler twine 1 The setting depends on the type and quality of the baler twine Adjustment Rotate wing nuts 2 clockwise increased pretension increased brake force Rotate wing nuts 2 counterclockwise reduced pretension reduced brake force Always adjust both sides The baler twine should be kept under tension at all times to ensure that the blade...

Page 51: ...osition tension spring 3 must not be under tension wire rope 4 must be slightly released Adjusting lever 1 will release the brake at the start of the binding cycle Adjustment depends on twine thickness Adjustingprocedure Turn screw 5 cw when using thick twine Turn screw 5 ccw when using thin twine CP400005 1 2 CP400006 2 4 3 ...

Page 52: ...sor To ensure that the baler twine does not always start and cut at the same position the sensor bracket 1 can be move to the left or the right Undo bolt 4 Move sensor bracket 1 Tighten bolt 5 6 9 Selecting Wrapping Mode Control unit Medium Actuate the ON OFF switch 1 Use switch 6 to select the tying mode Net wrapping Twinewrapping Control unit Comfort If twine wrapping is selected the word twine ...

Page 53: ...ralInformation The netting is threaded from the net roll over the guide shaft to the net stretcher bar 5 from there it is threaded between the rubber coated roller 4 and the pressure roller 3 into the cutter bar area 1 When the wrapping process begins the rubber coated roller 4 feeds the netting into the feed channel and the rotating round bale The netting is picked up by the round bale along with...

Page 54: ...upwards and lock into the upper connecting link Slide the brake disc 1 and cardboard tube clamp 2 counterclockwise into the cardboard tube and then onto the netting roll mounting shaft as far as possible Thread the netting 2 over the guide shaft 3 to the net stretcher bar 4 Swing the netting roll mounting back into its support Attention Contamination of tying twine as well as the tying mechanism b...

Page 55: ...o the machine using the mounting lever 2 To pull the netting release the brake To do this press lever 1 downwards Place the net brake callipers 3 below the netting roll 5 7 5 Setting the Net Brake In the basic setting the tensioning bolt dimension should be a 35 mm If the netting gets caught up during baling then tension must be increased on the spring 1 of the net brake The brake spring 1 can be ...

Page 56: ...t stretcher bar 2 can be rotated to optimise use of the net width Undo bolt 1 on the right and left side turn tube backwards netting is spread extremely wide turn tube forwards netting is spread less wide for net varieties which are not so wide Tighten bolt 1 on the right and left side RP16010 1 2 RP 00 009 1 3 4 2 Adjusting the net brake releasing position Move tensioning lever 2 from below to ce...

Page 57: ... round bales are wrapped Retighten the counter nut securely after adjustment The measurement a distance from the insertion point of the spring bar tipto the end of the adjusting screw Check the values on a finished bale and correct them if necessary 1 2 3 4 3 a RP600002 5 7 8 Adjusting the spring bar The proper function of the net wrapping mechanism is only ensured if spring bar 1 is lifted over s...

Page 58: ...bale counter can be reset using the knurled screw 4 KR 0 107 0 0 0 0 4 2 1 3 Control unit Comfort If net wrapping is selected the word Net must appear in the second line on the display of the comfort control unit seeControlunitComfort 1 2 5 6 7 8 9 0 3 4 VP 3 050 STOP Garn Netz Netz weiter ja quit 5 7 9 Selecting Wrapping Mode Control unit Medium Actuate the ON OFF switch 1 Use switch 6 to select ...

Page 59: ...tainer and top off if necessary It must absolutely be ensured that no water or dust can enter the tank If the lubricant container is empty the central chain lubrication device needs to be bled Fill the reservoir with oil Remove the container hose 4 from the pump and wait until oil emerges Mount the hose on the pump again Open the venting screw 3 and actuate the pump manually until oil is flowing o...

Page 60: ...ndividual lubrication points Central chain lubrication diagram 7 Floor conveyor 7 Floor conveyor 2 Main drive 2 Main drive 2 Pick up 7 Floor conveyor 7 Floor conveyor 4 Starter cylinder 4 Spur gear 3 Cutting system drive 3 Cutting system drive 2 Pick up drive 2 Pick up When replacing the nozzles it is essential to ensure that the correct sizes are used Each difference in size will double the oil s...

Page 61: ...V 27 Basic Settings and Operation ...

Page 62: ...V 28 Basic Settings and Operation ...

Page 63: ...ting cables to the round baler do not tense during turning or come into contact with the tractor wheels ControlunitBasis 6 1 General Information 1 wrappingstartbutton 2 ON OFF switch 3 control line to baler 4 powersupply Special Safety Instructions When doing welding work on the round baler or tractor with attached round baler overvoltage could cause damage to the electric components of these cont...

Page 64: ...ght the twine and pulls it The twine wrapping or wrapping process runs automatically 6 2 Preparing for Use Attach the control unit on the tractor in a place where it is clearly visible to the driver Connect the power supply 12V Checkforcorrectpolarity Switch on the control unit using the ON OFF switch 2 The motor should run in basic setting If this is not the case 1 Check the power supply RP600005...

Page 65: ...l unit Medium Electro Hydraulic Control unit Medium 7 1 General Information 5 Indicator light for left right side baling pressure 6 Wrapping mode switch net twine 7 Valve control 0 blade position pick up 8 Wrapping start button 1 ON OFF switch 2 Control line to baler 3 Powersupply 4 Horn Special Safety Instructions When doing welding work on the round baler or tractor with attached round baler ove...

Page 66: ... this is not the case 1 Check the power supply 2 Check the setting on the baling pressure gauge set to the 0 position 7 3 Operation 7 3 1 Selecting Wrapping Mode Actuate the ON OFF switch 1 Select twine or net wrapping Use switch 6 to select the tying mode Net wrapping Twinewrapping Setting the number of net wraps is on the right hand side of the machine see Selecting the number of bale wraps chap...

Page 67: ...econd control valve on the tractor Eject the bale 5 RP600009 4 5 RP600010 7 1 7 3 4 Actuating the Wrapping Automatic Mode To activate the automatic mode proceed as follows Activate switch 7 and keep it pressed Switch on the control unit using switch 1 A short beep will sound Once the control unit is switched on keep switch 7 pressed for abt 2 seconds this will determine the duration of the extensi...

Page 68: ...y 1 also indicates during pressing whether the blades were pushed out of their operating position by foreign bodies 7 4 Sensor Test The control unit require data acquired via the sensors to ensuretrouble freefunctioning The mounting positions and required settings are described in Chapter 9 Maintenance Sensor pressure right Sensor pressure left The baling pressure gauge is located at the front end...

Page 69: ...ured by the sensors are centrally routed to the control unit comfort via the onboard computer 1 on theroundbaler In this same manner the control pulses are routed viatheonboardcomputer 1 Special Safety Instructions Risk of injury When doing any assembly work on the round baler always disconnect the voltage feed to the control unit comfort Repair work on the hydraulic system should be carried out b...

Page 70: ...e round baler in such a way that they do not tense during turning or come into contact with the tractor wheels Connect the power supply cable 12 V for the control unit comfort to the 3 pin power outlet on the tractor Connect the control unit comfort to the on board computer Plug the control cable 1 into the control unit comfort 3 socket 2 Secure the connection using the union nut 4 1 3 2 RBV03071 ...

Page 71: ...y 8 functionkey netting twine 9 manualwrappingpreselectorkey 19 automaticwrappingpreselector 20 horn 21 control line to baler 23 key 24 key 25 alarm light 11 ON OFF 12 main switch 13 programkey 14 display screen 15 quit key 16 stop key 17 blade check light 1 2 5 8 9 0 3 4 6 7 STOP 2 1 0 9 15 23 24 13 14 17 3 4 11 19 16 21 12 20 8 25 ...

Page 72: ...f test duration 10 seconds has been suc cessful the control unit comfort are ready to operate 8 5 Basic Setting The preselected bale density appears separately for the right and left bale sides as the numerical values a and c and as a bar diagram b Preselect bale density Press button 1 to decrease bale density Press button 2 to increase bale density Selecting start procedure for twine net wrapping...

Page 73: ...owing appears on the display screen Twine Net Net ok If yes press Quit If NET is selected the word net will appear on the second line The net number net wraps is active only in this setting Confirm settings by pressing quit 15 Press the program key 13 to continue paging The following appears on the display screen out knife cont with with ok If yes press Quit Here the blade check function can be sw...

Page 74: ...ressing the alarm off key 3 a second time Selecting the wrapping start delay The presetting of the nominal and the set values appear in the display for the wrapping start delay Wrapping start delay means the time between preset density reached and start of the wrapping process Nominal value value currently stored in the memory Reducingsetvalue Actuate key Increasingsetvalue Actuate key Storing set...

Page 75: ...ity the arrows a and e will flash on both sides of the display and a signal tone will sound for approximately three seconds The binding or wrapping process must be initiated Press key 0 start wrapping The start procedure is indicated by an interval buzzing signal The binding or wrapping process runs automatically The following message appears on the display screen Baler binding please wait Net dep...

Page 76: ...ly If automatic start up of the twine or net wrapping process has been selected by pressing button 19 the program automatically starts the twine or net wrapping process when the preset bale density has been reached What follows is the same as when the twine or net wrapping process is manually activated Pressing 0 at any time will start the twine or net wrapping process even if automatic wrapping w...

Page 77: ...wrapping mechanism has received at least 50 pulses d the bale chamber has been relocked following ejection of the bale Display bale counter Press the bale counter key 4 During baling material pick up the display reverts to operatingmode Resetting the bale counter The two counters can be set to 0 separately Upper bale counter display press the program key 13 Bales pie 0 Lower bale counter display P...

Page 78: ...P Key Interruptprogramsequence press the STOP key 16 The following appears in the display screen Program stopped Restartprogramsequence Press key 9 or key 19 8 9 Error Messages Theerrormessage Wrapping process stand still appears on the display screen if the wrapping or binding process starts running and then stops Cause wrappingstops netting ripped etc Remedy See Chapter 11 Faults Causes and Reme...

Page 79: ...have been extended hydraulically or due to excessively dull blades Thealarmmessage alarm number 1 Bale chamber open appears on the display screen when the tailgate is open before the baling process has beencompleted Thealarmmessage alarm number 2 Wrapping process appears on the display screen if the wrapping system is running during the normal baling process Prog Quit 1 2 5 6 7 8 9 0 3 4 VP 4 024 ...

Page 80: ... Activate the sensor test on the control unit comfort 1 Switch off the control unit comfort Press the ON OFF key 11 2 Call up the sensor test program Press the program key 13 and hold it down Press the ON OFF key 11 The following appears on the display screen Sensortest Twine 0 Power 00V Knives 0 Net 00 chamber 00 proceed yes quit Release the program key 13 The input voltage is displayed beside Po...

Page 81: ...tting system blades are extended the display reading a should change to 0 Function Test Tailgate Sensor A sensor is located on the tailgate locking hook linkage left side of the machine If a locking hook is raised the display reading a should change to 0 Prog Quit 1 2 5 6 7 8 9 0 3 4 VP 2 027 STOP b a Sensortest Twine 0 Power 00V Knives 0 Net 00 chamber 00 proceed yes quit Prog Quit 1 2 5 6 7 8 9 ...

Page 82: ...age through using the 13 key until 0 setting 2 appears on display b For adjustment release the RH or LH distance sensor a loosen the M8 nuts and move the sensor until figures between 3 and 6 appear on display b The difference between the RH and the LH distance sensor should be as small as possible Secure the distance sensors again tighten the M8 nuts Pressing the QUIT key 12 will store the values ...

Page 83: ...Power 00V Knives 0 Net 00 chamber 00 proceed yes quit Release the program key 13 3 Call up the language setting menu Press the program key 13 The following appears on the display screen Language Setting Is german Req english ok If yes press Quit 4 Selectlanguage Press the key 23 Confirm language setting by pressing quit 15 Switch off the control unit comfort Press the ON OFF key 11 When the contro...

Page 84: ...VIII 16 Control unit Comfort ...

Page 85: ...The tailgate lock is adjusted on both sides using the piston rod 3 set up the rear guard when doing this The tailgate must rest on the bars on both sides Undo the lock nut 2 Rotate the piston rod until the gap between the locking hook 4 and clamping sleeve 1 is a 5 7 mm Tighten the lock nut 2 RP A 011 1 2 4 3 a Basic setting of the baling pressure indicator Spring distance a 40 mm to the fulcrum C...

Page 86: ... A 012 1 3 2 The distance a between the callipers 1 on the rear panel hook to the bar 2 should be a 38 mm on both sides Adjustment is carried out on both sides of the round baler on the eye bolts 2 which are connected to the applicable side s baling pressure indicators via steel cable 1 To adjust loosen the nuts 3 keep hold of the eye bolt and adjust the nuts 1 2 RP 99 004 3 RP 99 011 1 2 a RP 99 ...

Page 87: ... operation of all components of the bale density indicator and make sure that the mechanism is not dirtied For this Clean rope guide tube 1 at regular intervals Check cross shaft 2 and guide pin 3 for smooth operation and clean if required RP 5 004 2 1 3 ...

Page 88: ... but the tailgate has not been shut properly the left hand baling pressure indicator should be located between the numbers 1 3 Adjustment Slacken the nuts 2 and turn until the baling pressure indicator is located between the numbers 1 3 Tighten the nuts together Locking hook stop Check the setting of the locking hook stop 1 to ensure that the tailgate lock functions correctly The gap between the a...

Page 89: ...p between spring bar 3 and bearing tube 4 should be a approx 2 mm and the gap between bearing 6 and bearing tube 4 should be b aprrox 8 mm Adjustment Undo bolt 5 Slide until gap a 2 mm b 8 mm Tighten the bolt 5 9 1 4 Net Wrapping System Unintentional actuation of the net wrapping system must be prevented The cutter blade on the net wrapping system is extremely sharp Extreme risk of injury Loosen t...

Page 90: ...y 3 1 mm Adjustment Undo the lock nuts 2 Adjust the sensor 1 until gap a 3 1 mm Tighten the nuts 2 together Adjust the sensor in the slotted hole so that the tensioning device or guide 4 stop in the position shown on the photo the idler pulley moves towards the bottom RP600014 9 2 3 Sensor centralpositionoflinearmotor Medium Comfort RP600015 3 1 2 RP600016 4 9 2 2 Net Wrapping Mechanism Sensors Me...

Page 91: ...m Sensors Medium Comfort The first sensor 1 is located on the wrapping mechanism in front of the V belt pulley The gap between the sensor and the toothed disk 2 must be a 1 2 mm Adjustment Undo the lock nut 3 Adjust the sensor 1 until gap a 1 2 mm Tighten the lock nut 3 9 2 5 Baling pressure sensor Baling pressure sensor 1 is located on the right hand side of the machine under the front guard Dist...

Page 92: ... machine on the blade shaft Adjustment Undo lock nuts 2 Adjust sensor so that gap a between the sensor and the lever 3 is a 1 2 mm when the lever is in the raised position Tighten the nuts together The height of the sensor is also adjustable Adjust the sensor so that the lamp inside the control box flashes when the lever is turned approximately 10 2 1 a 3 RB 4 004 ...

Page 93: ...pen secure it at the shut off tap to prevent it from falling After completing maintenance work reattach all protective plates and protective devices properly Avoid skin contact with oil and grease In case of injuries caused by oils seek immediate medical assistance Follow all further safety instructions to avoid accidents and injuries A thread size resistance class is visible on the head of the bo...

Page 94: ...n gearbox x oil change check adjust bleed tighten Intervals Machine component Maintenance at specified intervals 9 3 3 Checking the brake settings The natural limited wear of brake drums and brake pads means that the wheel brakes need to be frequently adjusted in order to keep the braking cylinder stroke to an optimum In order to achieve minimum braking delay it is necessary to keep the air play b...

Page 95: ... be made at the brake shaft on the profile Remove Seeger circlip ring 1 and press the brake shaft as far as possible towards the inside Loosen screw 2 Pull off brake lever 3 and set Tighten screw 2 Put Seeger circlip ring 1 back on Max Bremshebelstellung bei 100 bar Hydraul Bremse 55 mm RP 00 002 1 2 1 3 2 RP 00 003 Hydraulicair brake system max brake lever position at 100 bar ...

Page 96: ...IX 12 Maintenance VP100101 1 Z 2a 9 H L 4 a1 11 12 I II 5 3 3 2b a2 H L 6 Z m in 0 2a 2b 7 7 ...

Page 97: ...ge 2b until the brake lever path a2 is about 30 mm on activation The compensation lever 11 must be flush both in the oblong hole I and in the upper part II of the support 12 for all settings Then mount the brake linkage 2a on the brake lever 5 again note the length of the brake lever HL Activate the brake When you do this the cylinder stroke X must be between 25 mm and 50 mm If the cylinder stroke...

Page 98: ...uts in the sequence shown in the diagram at right Check the wheel nuts 10 operating hours after mounting and tighten if necessary After this check that the wheel nuts are properly seated every 50 operating hours Check the tyre pressure at regular intervals and reinflate if necessary Tyre pressure depends on the size of the tyre The required values are listed in the table at right 11 5 80 15 3 10PR...

Page 99: ... 1 and oil drain 2 screws Catch the gearbox oil in a suitable container as it drains off Screw in the oil drain screw Fill the gearbox oil through the check hole until it starts to overflow Screw in the oil check screw Dispose of used oil properly RBV05090 2 1 Oil quality see section 9 3 7 Tank capacity see section 9 3 7 9 4 Drive Chains 9 4 1 Special Safety Instructions The drive chains are equip...

Page 100: ...a 30 mm Slacken the lock nut Rotate the nut 1 until a 30 mm Tighten the lock nut Pick Up Be careful Risk of pinching Lower the pick up onto the ground Pick Up Main Drive The main drive is located on the pick up on the right hand side of the machine length of stretched spring a 30 mm Slacken the lock nut Rotate the nut 1 until a 30 mm Tighten the lock nut Pick UpDrive The pick up drive is located o...

Page 101: ...tting system drive is located on the right hand side of the machine length of stretched spring a 90 mm Slacken lock nut 1 Rotate the nut 1 until a 90 mm Tighten the lock nut 2 1 a RP A 004 VP 3 072 2 1 RP 99 009 1 a a RP 99 014 1 Floor conveyor The floor conveyor tensioning device is located on the right hand and the left hand sides of the machine under the protective hood Length of stretched spri...

Page 102: ...ressure for the round baler hydraulic system via pressure hoses Of the various components the shut off tap 1 on the left hydraulic cylinder deserves special mention It is designed as a safety device to prevent the tailgate from shutting unintentionally Position a The hydraulic cylinder return is blocked The tailgate cannot shut When working inside the bale chamber when the tailgate is open always ...

Page 103: ...Hitch If the wear limit of the bushing inside the ring hitch has been reached the bushing should be replaced The wear limit of the bushing inside the ring hitch 1 is a 43 mm If this value is exceeded the bushing needs to be replaced To minimise wear clean and grease the bushing and ring hitch daily VP 1 007 a ...

Page 104: ... Couplers Non Reversible Use The service line hose couplers are built into the two line compressed air brake systems to connect the tractor brake line to the round baler Maintenance After disconnecting the service line hose couplers close the covers or place the hose couplers in the empty couplings provided to prevent dirt from entering Replace any damaged ring seals Check Check that the service l...

Page 105: ...ng operation condensate may collect inside the compressed air reservoir The drain valve on the bottom of the compressed air reservoir should be actuated every day during the winter otherwise weekly or after 20 operating hours Damaged reservoirs should be replaced Check Drain the compressed air reservoir Check the drain valve for leaks 9 8 4 Drain Valve Manually Operated Use The drain valve is inst...

Page 106: ...s for the PTO shaft are shown in the diagram at right For additional information refer to the operating instructions provided by the PTO shaft manufacturer Definition of Terms Term Lubricant Location Amount Special Notes grease all purpose grease lubrication nipple approx remove excess grease two strokes from lubrication nipple grease gun lubricate use vegetable slide face apply remove any old lub...

Page 107: ... right left 2 tandem axial pendulum arm bearing support right left 2 bearing for floor conveyor shaft right 1 bearing for spiral roller right 1 left nipple block bearing for cutting system 1 floorconveyordrive bearing 1 bearing for spiral roller 1 right nipple block cutting roller 1 intermediate drive inside 1 intermediatedriveoutside 1 Chain drives floor conveyor drive left centrallubrication pic...

Page 108: ...IX 24 Maintenance 9 9 2 Lubrication Points on the Round Baler right hand side 278 401 5 40h 40h 100h 20h 20h 20h 20h 20h 20h 20h 20h 20h ...

Page 109: ...IX 25 Maintenance 9 9 3 Lubrication Points on the Round Baler left hand side 278 400 5 20 h 100 h 40 h 20 h 40 h 100 h 20 h 20 h 20 h 20 h 20 h ...

Page 110: ...IX 26 Maintenance 9 9 4 Chain Lubrication If Round Baler Is Not Equipped With Central Lubrication 278 836 2 20h 20h 20h 20h 20h 20h 20h ...

Page 111: ...IX 27 Maintenance ...

Page 112: ...IX 28 Maintenance ...

Page 113: ...painted parts with anti corrosion agent Use only a suitable vehicle jack to jack up the round baler Make sure that the machine is in a secure position when jacked up Jack up the round baler to prevent damage to the tyres tyre damage may occur when the round baler is left standing in the same position for extended periods Protect the tyres against outside influences such as oil grease direct sunshi...

Page 114: ...X 2 Winter Storage ...

Page 115: ...vices properly Please observe all other specific safety instructions 11 1 General Information Before returning to service start the binding or net wrapping mechanism manually and turn the mechanism by hand Check the starter systems of the twine or net wrapping mechanism Grease all lubrication points and lubricate the chains Wipe away any grease which oozes out of the bearings Check the oil level i...

Page 116: ...ore use Undo the bolts 1 crosswise Turn the PTO shaft manually Tighten the bolts crosswise KR 0 151 1 1 2 Following extended downtimes check the smoothness in operation of all components of the bale density indicator and make sure that the mechanism is not dirtied For this Clean rope guide tube 1 at regular intervals Check cross shaft 2 and guide pin 3 for smooth operation and clean if required RP...

Page 117: ...protective plates and protective devices properly Avoid skin contact with oil and grease In case of injuries caused by oils seek immediate medical assistance 12 1 General Faults Causes and Remedy Remedy Insert hydraulic hose into the correspondinglinkage Separate swathes Reduce forward speed Drive slower when starting the baling process until the acquired crop is rotating inside the bale chamber C...

Page 118: ...wrapping material separates Reduce spacing between ties on twine wrapping system for wrapping material increase number of wraps Use only twine or wrapping material which meets the specified quality Drive slower at the end of the baling process Check that the bale chamber fills evenly during baling drive slower especially at the end of the baling process Bale is shaped like a cone Possible Cause Ba...

Page 119: ...Cutter bar does not drop down fully Remove dirt Netting does not extend to the outer edges of the bale Cannot open tailgate properly The bale does not roll out of the bale cham ber or exits slowly Twine is not being cut Cannot close tailgate Net is fed during the baling process Netting is not being braked properly during wrapping Netting has caught on the cutter blades Wrapping mechanism starter c...

Page 120: ...uses and Remedy Fault PossibleCause Remedy The net does not reach the bale Deflector plate 3 is pushed to the top by crumbly crops 1 2 VP700024 3 Install bolt 1 M8 x 40 with nuts 2 at either side of deflector plate 3 ...

Page 121: ...rrectly Detach clean or replace Replace with recommended oil Clean or replace all measuring valves Repair or replace Drive with thicker oil Reduce pump lift Pump does not run Repair adjust or replace Main pipe is torn Repair or replace No oil in the system Bleed system see Central Chain Lubrication Device Dirt Clean system and clean or replace all measuring valves Pipe jammed Repair or replace Rep...

Page 122: ...XII 6 Faults Causes and Remedy ...

Page 123: ...ioning and adjusted to the type of tractor used The following parts are packed separately at delivery The words in parentheses indicate the storage location on the machine during transport 1 spray paint can twinebox 2 PTOshaft balechamber 3 PTO shaft support bracket twinebox 4 hose and cable retainer balechamber 5 fasteners twinebox 6 feelerwheels balechamber 7 guardcup twinebox 8 PTOshaftholder t...

Page 124: ...ground Place two wheel chocks under the wheels to prevent the baler from rolling Take parts 1 3 5 out of the twine box RBV01170 1 2 3 Depressurise the tractor hydraulics Connect hydraulic hoses 1 2 and 3 to the tractor hydraulics according to colour 1 RP A 027 ...

Page 125: ...ap 1 in the return of the left hand lifting cylinder from position b into position a Take parts 2 4 6 out of the bale chamber RBV0116A 2 1 Shut the tailgate Rotate the shut off tap 1 in the return of the left hand lifting cylinder into position b Switch on the tractor hydraulics Set the control valve for shut tailgate to lower RP A 029 1 RP 99 018 b a 1 RP 99 018 b a ...

Page 126: ...ight of the ring hitch should then be matched to the height of the tractor hitch To do this switch the pick up into transport position Raise the pick up tractor hydraulics Slacken nuts 2 Slide the depth control 1 backwards Tighten nuts 2 Adjust both sides Actuate the raise pick up control valve 1 2 RBV19221 1 2 RP A 23 Adjust the position of the pick up Crank the stand 1 up or down until the upper...

Page 127: ...othed disk connection Adjust the drawbar to the height of the tractor hitch Undo screw connection 4 Align the ring hitch 3 horizontally parallel to the ground Tighten screw connections 2 and 4 with the required torque The toothed disks 5 must mesh Tighten the screw connections again after 10 operating hours VP 1 008 3 4 2 1 5 5 ...

Page 128: ...V02240 2 1 Place the PTO shaft 1 inside the PTO shaft support bracket 2 Slide the PTO shaft 1 with overload protection feature onto the machine shaft until the safety mechanism engages or the PTO shaft can be fastened refer to the operatinginstructionsprovidedbythemanufacturerif the PTO shaft Secure the PTO shaft guard retaining chains 2 RP 99 012 2 1 ...

Page 129: ...ill be used in sharp curves Hitch the round baler to the tractor Take up the shortest operating position for the PTOshaft A1 3 2 Attaching the guard cup for universal shaft RPN00101 1 2 3 Remove guard cup 1 out of the twine box Push guard cup 1 above the P T O shaft at transfer gearbox 3 and install it with its hose clamp 2 at the transfer gearbox 3 in that way that the great bore hole is all the ...

Page 130: ... using the fastener 2 RBV01080 2 1 Slide the hose bracket 5 through the slots on the drawbar 6 Fasten the hose bracket to the drawbar using clamps 4 screws 1 washers 2 and self locking nuts 3 RBV01020 2 1 Draw the hydraulic hoses 2 through the hose bracket eyelet 1 RP A 026 1 2 3 4 6 5 ...

Page 131: ...A 9 Appendix RBV07150 1 2 A1 5 Lighting System Install the three unit lamps 1 on the right and left rear of the round baler with the lamp facing backwards and secure the cable with the cable band 2 ...

Page 132: ...Platine Krone Nr 303 138 Schalter on off Taster Binden Start S2 S1 S5 S6 S3 S4 M1 Motor Binden Start Ader bezeichnung Stecker bezeichnung 1X Ader bezeichnung DIN Stecker für Spannungs versorgung 3 2 Anzeige Links Anzeige Rechts H1 H2 ROT SCHWARZ 82 Signal geber 1 P3 P4 x1 5 x1 4 x1 2 x1 3 P5 x1 1 x1 7 x1 11 x1 6 x1 13 x1 8 x1 9 x2 2 x2 1 P2 S7 Namur Motor Mitte 13 14 br gn bl gn 14 13 BR BL S8 x1 ...

Page 133: ... Garn Stop Ventil Messer Ventil Pick up Sensor Messer kontrolle Wegauf nehmer Rechts Wegauf Links nehmer Spannungs versorgung Batterie 12Volt DC Masse GND X6 1 X6 2 X6 3 X6 4 X10 1 X10 2 X10 3 X10 4 X14 1 X14 2 X9 1 X9 2 X9 4 X9 3 X11 6 X11 5 X11 4 X11 3 X11 2 X11 1 X1 1 X1 3 X12 2 X12 1 X17 3 X17 1 X17 2 X17 4 X4 2 X4 3 X4 4 LCD Display Signalgeber LED s von der Tastatur Tastatur X11 4 X11 3 X11 ...

Page 134: ...A 12 Appendix ...

Page 135: ...A 13 Appendix ...

Page 136: ...brik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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