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Krone EasyCollect 1053, Operating Instructions Manual

The Krone EasyCollect 1053 is a high-performance forage harvesting machine designed to streamline your farming operations. Ensure smooth usage of this powerhouse with the comprehensive Operating Instructions Manual. Available for free download at manualshive.com, this manual provides detailed guidance and insights to maximize the performance and efficiency of your Krone EasyCollect 1053.

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Foreword

 

5 

8.5.4.1

 

Checking the oil level and changing the oil on the collector gearbox (top part) .................. 59

 

8.5.4.2

 

Checking the oil level and changing the oil on the collector gearbox (bottom part on central 

part) 

60

 

8.5.4.3

 

Checking the oil level and changing the oil on the collector gearbox (bottom part on side 

part) 

61

 

8.6

 

Collector pre-tension on the central part (right hand / left hand) ..................................................... 62

 

8.6.1

 

Checking the collector pre-tension .............................................................................................. 62

 

8.6.2

 

Correcting the collector pre-tension ............................................................................................. 62

 

8.7

 

Collector pre-tension on the side part (right hand / left hand) ......................................................... 63

 

8.7.1

 

Checking the collector pre-tension .............................................................................................. 63

 

8.7.2

 

Correcting the collector pre-tension ............................................................................................. 63

 

8.8

 

Scraper (right hand / left hand) ........................................................................................................ 64

 

8.8.1

 

Adjusting Scrapers on the Centre Section ................................................................................... 64

 

8.8.2

 

Adjusting the scraper on the side part ......................................................................................... 65

 

8.9

 

Changing the tips ............................................................................................................................. 66

 

8.10

 

Adjusting the tips ............................................................................................................................. 67

 

8.10.1

 

Adjusting the side tips .............................................................................................................. 68

 

8.10.2

 

Adjusting the row tips ............................................................................................................... 68

 

8.10.3

 

Adjusting the central tip ........................................................................................................... 69

 

8.11

 

Aligning the signaller brackets ......................................................................................................... 69

 

8.12

 

Blade Changing ............................................................................................................................... 70

 

8.12.1

 

Replacing the fixed blades (bow and step blades) .................................................................. 70

 

8.12.2

 

Replacing the cutting blade on the right hand / left hand side parts........................................ 72

 

8.12.3

 

Replacing the cutting blades on the right hand / left hand central part ................................... 73

 

8.12.4

 

Replacing the scraper blade on the right hand / left hand side parts and on the central part . 74

 

8.13

 

Replacing the wear plates ............................................................................................................... 74

 

8.14

 

Hydraulic hose line(s) ...................................................................................................................... 75

 

8.15

 

Lubrication ....................................................................................................................................... 76

 

8.15.1

 

Lubrication Chart ..................................................................................................................... 76

 

8.15.2

 

PTO shafts ............................................................................................................................... 77

 

9

 

Placing in Storage ................................................................................................................................ 78

 

10

 

Before the Start of the New Season ................................................................................................... 79

 

10.1

 

Special Safety Instructions .............................................................................................................. 79

 

10.2

 

Test run. ........................................................................................................................................... 80

 

 

Summary of Contents for EasyCollect 1053

Page 1: ...asyCollect 753 v v T Typ2 v EasyCollect 903 v v T Typ3 v EasyCollect 1053 v v T Typ4 v v v T Typ5 v v v T Typ6 v v v T Typ7 v v v T Typ8 v v v T Typ9 v v v T Typ10 v v v T abMasch Nr v from serial no v 798 561 v T Bestell Nr v Order no v 150 000 106 02 us v B Titelbild v v 07 04 2010 ...

Page 2: ...ich you have purchased These operating instructions contain important information for the proper use and safe operation of the machine If these operating instructions should become wholly or partially unusable you can obtain replacement operating instructions for your machine by stating the number given overleaf ...

Page 3: ...conscious work practices 14 3 3 Safety Instructions and Accident Prevention Regulations 15 3 4 Attached devices 16 3 5 PTO Operation 17 3 6 Hydraulic system 18 3 7 Maintenance 18 3 8 Unauthorised Conversion Modification and Spare Parts Production 19 3 9 Inadmissible Modes of Operation 19 3 10 Introduction 19 3 11 Safety Instructions on the Machine 19 3 12 Position of the Adhesive Safety Stickers o...

Page 4: ... 2 2 Lifting gear distance control optional 46 7 2 3 Autopilot optional 46 7 3 Switching from working position to transport position 47 7 3 1 Swinging the plant divider into transport position 47 7 3 2 Swinging the right hand left hand side parts upward into transport position 48 7 3 3 Installing the front guard 49 7 3 4 Installing guard on the right left 49 7 4 Detaching the machine 50 7 4 1 Movi...

Page 5: ...djusting Scrapers on the Centre Section 64 8 8 2 Adjusting the scraper on the side part 65 8 9 Changing the tips 66 8 10 Adjusting the tips 67 8 10 1 Adjusting the side tips 68 8 10 2 Adjusting the row tips 68 8 10 3 Adjusting the central tip 69 8 11 Aligning the signaller brackets 69 8 12 Blade Changing 70 8 12 1 Replacing the fixed blades bow and step blades 70 8 12 2 Replacing the cutting blade...

Page 6: ...ing instructions which follow the maize header will also be referred to as the machine or front attachment Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to these instructions It is essential to observe the safety instructions It is also necessary to observe the relevant accident prevention regulations an...

Page 7: ...ose of Use The Krone EASYCOLLECT 753 EASYCOLLECT 903 and EASYCOLLECT 1053 maize headers are harvesting attachments for attachment to forage harvesters and are used for harvesting maize and other forage crop with stalks independently of the rows 2 2 Validity These operating instructions are valid for the maize header EASYCOLLECT 753 EASYCOLLECT 903 and EASYCOLLECT 1053 2 2 1 Contact Maschinenfabrik...

Page 8: ...s concerning the machine or ordering spare parts be sure to provide type designation machine number and the year of manufacture of the relevant machine To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety The use of spare parts accessories or addition...

Page 9: ... properties of the machine or disrupt proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage 2 6 Technical data All information illustrations and technical data in these operating instructions correspond to the latest state at the time of publication We reserve the right to make design changes at any time and without not...

Page 10: ... View 3 2 1 4 5 11 2 8 9 10 7 8 6 WHBEC0058 Fig 2 EasyCollect front view 1 Right side section 7 Rotating tower 2 Folding cylinder 8 Parking support 3 Centre section 9 Central tip 4 Plant divider 10 Insertion finger 5 Wiper plate 11 Tip 6 Left side section ...

Page 11: ... additional weights Z must be connected to the rear frame 2 8 1 Steel design Fig 3 Pos Designation Number of weights Big X EasyCollect 753 V8 V12 500 650 800 1000 1 Cover plate 1 2 Base plate 2 3 Floor plate 3 2 8 2 Steel design Fig 4 Pos Designation Number of weights Big X EasyCollect 903 V8 V12 500 650 800 1000 1 Cover plate 4 4 4 4 4 2 Base plate 1 1 1 1 1 3 Floor plate 10 9 10 8 8 ...

Page 12: ...Introduction 12 2 8 3 Cast design 1 2 EC100666 Z Fig 5 Pos Designation Number of weights Big X EasyCollect 753 V8 V12 500 650 800 1000 1 Cover plate 1 1 1 1 1 2 Floor plate 3 2 3 ...

Page 13: ... to life or serious injuries Measures for hazard prevention Warning WARNING Type and source of the hazard Effect Injuries serious material damage Measures for hazard prevention Caution CAUTION Type and source of the hazard Effect Property damage Measures for risk prevention General function instructions are indicated as follows Note Note Type and source of the note Effect Economic advantage of the...

Page 14: ...ot respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Damage to the e...

Page 15: ...forage harvester 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and install transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms ropes chains linkage etc for remotely operated devices must be designed in such a way that in whatever transport and w...

Page 16: ...oupling the maize header onto or from the forage harvester 2 The maize header must only be attached to the forage harvester for which it is intended 3 Do not work on the maize header until the engine has been stopped and the ignition key has been removed All operating levers should be in the neutral position and no hydraulic lines should be under pressure 4 Only perform jobs under the maize header...

Page 17: ...ge harvester matches the permissible speed of the implement 9 Before switching on the PTO shaft make sure that no person is in the danger zone of the device 10 Never switch on the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not require...

Page 18: ...e serious injury Seek medical help immediately should injuries occur Meaning of the icons 8 Before working on the hydraulic system depressurise the system and switch off the engine 3 7 Maintenance 1 Always make certain that the drive and the engine are switched off before doing any repairs maintenance or cleaning Remove the ignition key 2 Regularly check that nuts and bolts are properly seated and...

Page 19: ...n the form of so called warning pictograms Important information on the position of these safety signs and what they mean is given below 3 11 Safety Instructions on the Machine The safety instructions on the machine warn of residual risks associated with the machine They consist of warning pictograms and a work safety symbol All safety instructions must be followed Always keep the safety instructi...

Page 20: ... machine before starting tractor engine and starting Do not allow unqualified operator to run equipment Do not operate equipment in transport position Never lubricatem adjust unclog or service the equipment with tractor engine is running Wait for all movement to stop before opening shield or servicing machine Never work underneath equipment without securely supporting Order No 939 495 1 1x 2 Order...

Page 21: ...4 017 0 1x 8 Stay clear of machine while in operation Keep discharge chute and shields in place Blade can cause serious injury or death DANGER Order No 27 002 056 0 2x 9 Warning 27 003 325 0 To avoid personal injury Stay clear of header Disengage header drive shut off engine and remove key before servicing or unclogging header Order No 27 003 325 0 2x 10 Order No 949 228 0 1x 11 Order No 942 556 0...

Page 22: ... 1 3 1 3 1 4 4 5 5 6 3 2 3 2 7 7 7 7 8 8 9 10 11 12 Fig 7 1 EASYCOLLECT 753 order no 942 295 0 2x EASYCOLLECT 903 order no 942 320 0 2x EASYCOLLECT 1053 order no 942 320 0 3x 2 EASYCOLLECT 753 order no 27 001 560 0 2x EASYCOLLECT 903 order no 27 000 634 0 2x EASYCOLLECT 1053 order no 27 000 635 0 3x ...

Page 23: ...4 0 4x 5 210 Nm 27 000 182 1 Order No 27 000 182 1 2x 6 Order No 942 522 0 2x Order No 939 451 1 16x 7 942 012 1 Stop points Order No 942 012 1 4x 8 Best Nr 939 157 1 2x 9 Pat 6 668 532 942 503 0 Order No 942 503 0 1x 10 942 567 0 Order No 942 5367 0 1x 11 Pat 6 925 790 90 000 013 0 Order No 90 000 013 0 1x 12 Pat 7 121 070 90 000 134 0 Order No 90 000 134 0 1x ...

Page 24: ...ealer see Section Contact 3 13 2 Affixing the Adhesive Safety and Information Labels Note Affixing an adhesive label Effect Adhesion of the label The surface for affixing the adhesive label must be clean and free of dirt oil and grease 3 13 3 Contact for KRONE NORTHAMERICA 4985 Outland Center Drive 102 Telephone 001 901 842 6011 Fax 001 901 842 6016 Internet www krone northamerica com eMail lcourt...

Page 25: ...it with suitable supporting elements Close shut off valve on lifting cylinder of forage harvester After all repair maintenance and cleaning tasks are complete all protective covers and safety devices must be put in place again 4 1 Stop points Warning Stop and transportation equipment inadequately dimensioned Effect Danger to life serious injuries or serious damage to the machine Use only adequatel...

Page 26: ... on a solid and level surface and park it in a dry and clean place 4 3 Additional weights on the BigX To ensure safe and reliable operation of the self propelled forage harvester with the maize header attached especially in road traffic additional weights Z must be connected to the rear frame 4 3 1 Steel design Fig 10 Pos Designation Number of weights Big X EasyCollect 753 V8 V12 500 650 800 1000 ...

Page 27: ...g X EasyCollect 903 V8 V12 500 650 800 1000 1 Cover plate 4 4 4 4 4 2 Base plate 1 1 1 1 1 3 Floor plate 10 9 10 8 8 4 3 3 Cast design 1 2 EC100666 Z Fig 12 Pos Designation Number of weights Big X EasyCollect 753 V8 V12 500 650 800 1000 1 Cover plate 1 1 1 1 1 2 Floor plate 3 2 3 ...

Page 28: ...suitable and approved lifting gear to assemble and disassemble the parts 1 2 3 4 5 5 6 5 6 5 7 00 901 482 0 M 20 X 130 00 909 912 1 00 908 716 1 00 900 441 0 M 16 x 180 00 901 157 1 M 16 x 260 SKM 16 M 16 4 Anzahl Pos Teile Nr Maße 7 2 16 8 6 6 6 EasyCollect 6000 EasyCollect 7500 EasyCollect 753 5 BiG X 500 EC903050 Fig 13 ...

Page 29: ...16 x 140 6 Anzahl Pos Teile Nr Maße 9 10 11 12 12 6 6 2 4 00 353 024 0 Rd 40 X 22 6 6 00 908 721 0 M 20 2 8 EasyCollect 6000 753 7 00 901 495 0 M16 x 160 2 00 900 441 0 M16 x 180 2 00 901 151 1 M16 x 210 2 BiG X V8 BiG X V12 BiG X 650 1 2 6 7 12 10 11 10 9 8 6 17 X 30 X 3 EasyCollect 6000 EasyCollect 753 X X X X X Fig 14 ...

Page 30: ... X 60 00 909 912 1 SKM 16 00 908 716 1 M 16 00 901 157 1 M 16 X 260 00 901 490 0 M 16 X 120 00 910 327 0 17 X 50 X 3 00 901 220 1 M 20 X 280 00 900 657 0 M 12 X 35 00 909 910 1 SKM 12 20 021 369 0 00 900 677 0 M 16 X 50 4 Anzahl Pos Teile Nr Maße 7 11 8 15 2 1 6 4 4 10 2 4 4 2 4 4 1 4 6 18 EasyCollect 7500 903 14 17 13 12 10 9 16 5 4 BiG X V8 BiG X V12 BiG X 650 BiG X 800 BiG X 1000 Fig 15 ...

Page 31: ...Commissioning 31 4 5 Attaching the discharge extension Fig 16 ...

Page 32: ...pment on the machine e g cloths and hoods protects against flying stones and similar objects and prevents access to hazardous areas For this reason you must always move them to their protective position before starting work Do not open or remove the safety devices while the engine is running No one is permitted in the swivel range while the machine is being swivelled from the transport into the wo...

Page 33: ...t of the centre frame Fig 17 Measure the axle base a between holding claw 1 and locking hook 2 on the pendulum frame of the forage harvester 2 3 a EC903001 1 3 Fig 18 Check the axle base a between the locating bolt 1 3 of the middle frame on the machine and if necessary adapt it to the size of the pendulum frame forage harvester Loosen the screw connections 2 and shift the pendulum frame holders 3...

Page 34: ...t be unlocked and the locking pin 6 must be in position II unlocked 5 1 3 Coupling Danger Coupling Effect Danger to life or serious injuries When making the coupling ensure there is no one between the forage harvester and the machine 2 1 4 5 6 3 EC903003 Fig 20 Drive the forage harvester up to the machine until the pendulum frame 1 is just in front of the middle frame 2 and the locating bolts 4 ar...

Page 35: ...ar and engage it on the locking pin 4 secure with spring cotter pin 2 Note Check that the pendulum frame hooks correctly into the holding bolts 1 and the locking hooks on both sides Push the joint fork 5 onto the drive journal 6 of the main angular gearbox until the lock engages ...

Page 36: ...e uncoupling the hoses and before performing work on the hydraulic system relieve the pressure Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Warning Interchanging the hydraulic hoses when connecting them to the forage harvester hydraulics will result in reversed ...

Page 37: ...d dry Note chafing areas or points of contact Fig 22 Connect the hydraulic hoses 1 to the designated plug in connections on the forage harvester Connect the lighting cable 2 to the socket Connect the connection cable 3 for the sensors Note Other adjustments for operating the maize header are described in the Forage Harvester operating instructions ...

Page 38: ...Note Stop the machine Fig 24 Rear parking supports on the right left Remove the spring cotter pins 2 and push in the parking supports on the rear 1 Secure the position with spring cotter pins 2 Front parking supports on the right left Remove the front parking support 3 and place it into the insert pocket 4 on the pendulum frame Secure the position with spring cotter pins 2 ...

Page 39: ...c Law StVO The driving speed of the forage harvester must to be adapted to local conditions EasyCollect 753 EasyCollect 903 On public highways and roads the EASYCOLLECT 753 and EASYCOLLECT 903 maize header must always be in the transport position EasyCollect 1053 The EASYCOLLECT 1053 maize header must be placed on a special transportation trailer for road transport Note Operating licence In the ca...

Page 40: ...port position Attach guards on right left and front guards see chapter on operation Installing guard on right left or Installing the front guard Connect lighting see chapter on operation Connecting indicators and position lights on right left EasyCollect 1053 The EASYCOLLECT 1053 maize header must be placed on a special transportation trailer for road transport The attachment must not be transport...

Page 41: ...the machine is used Replace damaged safety devices immediately Do not work on the front attachment until the engine has been stopped and the ignition key has been removed All operating levers should be in the neutral position and no hydraulic lines should be under pressure Always check the attachment before use and after driving into an obstacle Worn damaged or deformed blades must be replaced imm...

Page 42: ...ight left Note Before switching to working position ensure that the parking supports 1 have been pushed in and have been secured by spring cotter pins 2 Front parking supports on the right left Note Ensure that the parking supports 3 have been moved to the insert pockets 4 on the pendulum frame and are secured with spring cotter pins 2 ...

Page 43: ...pened before the side parts fold down Swing the side parts 1 2 into working position by pressing the actuating keys 3 Note The hydraulic procedure of the folding down process of the side parts is predetermined by the hydraulic control First the left hand side part is lowered then the right hand side part is lowered Thereafter the tubular bars on the right and left hand sides swivel upward Keep pre...

Page 44: ...ess the actuating keys 3 to swing the plant divider 1 into working position through the hydraulic cylinder 2 Note Adjust the plant divider 1 in height to the crop to be harvested so that the upper plant parts are guided by the tubular bars when being drawn into the foraging unit ...

Page 45: ...obstacle Worn damaged or deformed blades must be replaced immediately This also applies to holders Do not switch on the drive until the front attachment is in the working position 7 2 1 Using the maize header Note clean cut The collector speed must not be higher than the feed rate of the crop into the harvester The collector speed must be set as high as is required to ensure a clean cut crop The t...

Page 46: ...our Lifting gear distance control depending on stubble height is only guaranteed if the distance sensors 1 have sufficient contact with the ground 7 2 3 Autopilot optional 1 EC903019_2 1 X Fig 32 Note The autopilot function is available only if sensors 1 and autopilot equipment have been fitted Using the sensors on the maize header the autopilot guides the forage harvester along the maize row Note...

Page 47: ...ff the drive The maize header must not be folded in until the drive is at a standstill Note Side parts must only be swivelled when the forage harvester is at a standstill 7 3 1 Swinging the plant divider into transport position Fig 33 Press the actuating keys 3 to swing the plant divider 1 into transport position through the hydraulic cylinder 2 ...

Page 48: ...ion by pressing the actuating keys 3 Note The hydraulic procedure of the folding up process of the side parts is predetermined by the hydraulic control First the tubular bars on the right and left hand sides will swivel downward Then the right hand side part is lifted followed by the left hand side part Keep pressing the actuation key 3 until the bolt 5 of the left hand side part is in the guidanc...

Page 49: ...n the lighting cable so that it will not come in contact with the cutter blades 7 3 4 Installing guard on the right left 1 EC903014_2 6 3 6 7 4 5 2 Fig 36 Slide the retainer 1 of the guard 2 into the insert pocket 3 of the front guard and the hexagonal head screw 4 into the guidance of the tip 5 right hand and left hand sides of the machine Note Make sure the retainer 1 and the hexagonal head scre...

Page 50: ...om rolling away Wait until all machine parts have come to a complete stop Before working under or on the raised front attachment support the attachment securely Swing up the maize header completely Note Stop the machine 7 4 1 Moving the right hand left hand parking supports into parking position Fig 37 Rear parking supports on the right left Remove the spring cotter pins 2 and pull out the rear pa...

Page 51: ...sconnect the hydraulic lines 1 at the hydraulic couplings and close off with dust caps Detach the lighting cable 2 Loosen the connection cable 3 for the sensors 3 1 1 3 2 4 EC903022 Fig 39 Pull the joint fork 5 off the drive journal 6 of the main angular gearbox Open the locking hook 1 Disconnect the spring loaded plug 4 pull the locking lever 3 from the locking pin 2 and swing it forwards Lower t...

Page 52: ...Operation 52 This page has been left blank deliberately ...

Page 53: ...ete all protective covers and safety devices must be put in place again 8 1 1 Test run Danger Testing the machine after repair maintenance or cleaning work and after technical intervention Effect Danger to life or serious injuries The machine must be in working position Do not switch on the drives until the machine is in cutting height and you are absolutely sure that neither persons animals nor o...

Page 54: ...35 200 235 M14x1 5 145 215 255 M 16 160 210 310 365 M16x1 5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M 24x1 5 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 A KR 1 130 NOTE The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head Note Regularly check that nuts...

Page 55: ... 7 7 8 M 6 8 12 15 M 8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head Note Regularly check that nuts and bolts are tightly in place approx every 50 hours and tighten them if necessary ...

Page 56: ...earbox top part 4 x 0 8 Collector gearbox bottom part on centre part 2 x 1 7 Collector gearbox bottom part on side part 2 x 1 4 8 5 1 Oil Level Check and Oil Change Intervals Gearboxes If no other instructions are given change the oil once a year on all gearboxes Check the oil level before the beginning of the season Check all gearboxes for leaks and if required check the oil level Caution With bi...

Page 57: ...check Note An oil level check is not possible on this gearbox Oil change Unscrew the oil drain plug 3 Collect the used oil in a suitable container Screw in the oil drain plug 3 again Unscrew the venting screw 2 and add oil Screw the venting screw 2 back in Oil quality oil quantity see Chapter Filling Quantities and Lubricant Designations for Gearboxes Note The used oil must be disposed of correctl...

Page 58: ...evel check Note An oil level check is not possible on this gearbox Oil change Unscrew the oil drain plug 3 Collect the used oil in a suitable container Screw in the oil drain plug 3 again Unscrew the venting screw 2 and add oil Screw the venting screw 2 back in Oil quality oil quantity see Chapter Filling Quantities and Lubricant Designations for Gearboxes Note The used oil must be disposed of cor...

Page 59: ...r Oil Level Check and Oil Change Intervals Gearboxes Unscrew the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 1 oil level up to hole...

Page 60: ...ange Intervals Gearboxes Unscrew the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 1 oil level up to hole 1 Oil quality oil quantity ...

Page 61: ...nge Intervals Gearboxes Unscrew the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 1 oil level up to hole 1 Oil quality oil quantity s...

Page 62: ...he first 10 operating hours e g after change then every 60 operating hours Remove the guard 1 The compression spring 2 is correctly pre tensioned if the washer 4 flushes with the plate 5 8 6 2 Correcting the collector pre tension Loosen the counter nut 3 Correct the pre tension 2 of the compression spring until the washer 4 flushes with the plate 5 Tighten the counter nut 3 Install the guard 1 ...

Page 63: ...perating hours Remove the plastic cover 1 The pressure disc 2 must be set with a 2mm from the spring housing 3 If necessary correct the collector pre tension 8 7 2 Correcting the collector pre tension Disassemble the cover 6 Loosen the counter nut 4 and adjust the compression spring by turning the hexagonal nut 5 until the pressure disc 2 has a distance of 2 1 mm to the spring housing 3 Tighten th...

Page 64: ...and adjust scraper 1 so that the distance is a 1 3 mm between the backs of the collector 2 in the collector bolt area 4 and the scraper 1 Gap Dimensions b EC903033_1 a 4 a b 1 5 Fig 48 Within the range X the scrapers 1 must be centrally aligned with the collector fingers 4 Within the range Y the gap between the scrapers must be widened conically towards the rear a 4 Note If required align the cove...

Page 65: ...a way that the distance between the back of the collector 2 in the area of the collector bolt and the scraper 1 is a 1 3 mm Gap dimensions b EC903035 4 1 Fig 50 Within the range X the scrapers 1 must be centrally aligned with the collector fingers 4 Tighten the screw joints 3 Note The scrapers can exert light contact pressure on the collector fingers 1 kg ...

Page 66: ...om the cable harness Unscrew the cheese head screws 2 on both sides of the tip 1 and remove the tip 1 Remove the bearing rings 3 from the tip 1 and insert them into the new tip If required renew worn bearing rings 3 Install the new tip 1 with the cheese head screws 2 Connect the row registration sensor on the central tip only to the cable harness Note Use a high strength screw locking agent for ex...

Page 67: ...mmend a approx 20 to 40 cm Adjust the bottom edges of the row tips 2 to the same height Adjust the bottom edges of the side tips 1 approx y 0 up to 30 mm higher than the bottom edges of the row tips 2 The bottom edge of the central tip 3 should be approx x 30 to 50 mm lower than the bottom edges of the row tips 2 ...

Page 68: ...n be adjusted with the screw 1 To do this Unscrew the counter nut 2 Adjust the height of the tips with the screw 1 Tighten the counter nut 2 8 10 2 Adjusting the row tips The height of the row tips b can be adjusted by moving the try square 3 To do this Undo screws 4 Move the try square 3 Tighten the screws 4 ...

Page 69: ... screw connections 2 8 11 Aligning the signaller brackets 1 2 EC903048_2 2 1 3 Fig 55 Note Periodically check the signaller brackets 1 for proper position and align them as required The signaller brackets 1 must be aligned in parallel to the collector fingers 2 In the front range X the signaller brackets 1 must be at a distance of approx 70 mm and in the rear range Y at a distance of approx 60 mm ...

Page 70: ...blades let the collector run not reverse for a short time Afterwards switch drive off and wait until all drive elements have come to a complete stop Remove the ignition key secure the machine against accidental start up and against rolling 8 12 1 Replacing the fixed blades bow and step blades Note When replacing observe the cutting direction right left blade short long 1 EC903041_2 2 Fig 56 Unscre...

Page 71: ...re are no abutting edges If required adapt the height compensation by removing a compensation plate 3 WHBEC0082_1 3 3 Fig 58 Note For machines before Machine No 785 000 the adjacent old blades must be raised with compensating plates so that there are no more edges abutting each other ...

Page 72: ...ns are in front of the machine 2 EC903043_3 3 4 1 4 Fig 59 Remove the angle 1 Position the blade to be changed 2 by reversing the machine Remove the plastic cap 3 Remove the hexagonal head screw 4 replace the blade 2 and secure it with the hexagonal head screw 4 Fit the plastic cap 3 Install the angle 1 Note Secure the hexagonal head screw using a high strength screw locking agent Tightening torqu...

Page 73: ...o persons are in front of the machine 2 EC903044_2 4 3 1 Fig 60 Remove the guard 1 Position the blade to be changed 2 by reversing the machine Remove the guard 3 Remove the hexagonal head screw 4 Replace the blade 2 and secure it with the hexagonal head screw 4 Install the guard 3 Install the guard 1 Note Secure the hexagonal head screw using a high strength screw locking agent Tightening torque o...

Page 74: ... The scraper blade must rest flush against the collector blade without any gaps a but must not lift the collector 8 13 Replacing the wear plates 1 EC903057 1 1 1 Fig 62 Note Check once a week if the wear plates 1 on both side parts right hand left hand and on the central part are seated correctly and check the wear if necessary remediate or change Loosen corresponding screw connection Replace wear...

Page 75: ...e of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly By law the hydraulic lines must be replaced after six years Use original spare parts when replacing hydraulic hoses EC903040 Fig 63 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The new hoses must fulfill the technical requirements set by the manufacturer of the imp...

Page 76: ...e 76 8 15 Lubrication 8 15 1 Lubrication Chart The lubrication points mentioned below must be lubricated after the operating hours indicated EC903046_2 25h 25h 25h 25h 250h 250h 25h 25h 25h 25h 8 h 8 h 25h Fig 64 ...

Page 77: ...PTO shafts EC903045 25 h Fig 65 The lubricating intervals of the PTO shafts can be found in the diagram Note The instructions of the manufacturer must be observed with regard to the PTO shaft separate operating instructions ...

Page 78: ...rease and remount If necessary replace with new parts Use only original KRONE replacement parts Disassemble the PTO shaft Lubricate the inner tubes and the guard tube with grease Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent Park the machine in a dry location ...

Page 79: ...oid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a doctor immediately All other safety instructions must also be followed to avoid injuries and accidents Danger When performing repair maintenance or cleaning work or when making technical modifications to the machine drive elements may start moving caut...

Page 80: ...r objects are in the danger zone Start a trial run of the machine from the driver s seat only Lubricate the machine thoroughly Remove any condensation water which may have collected in the bearings Check oil level in the gearbox es and top up if necessary Check all screws to make certain they are tight or retighten them if necessary Check all electrical connection cables and the lighting Repair or...

Page 81: ...earboxes 56 From transport into working position 41 H Hydraulic hose line s 75 I Identification Plate 8 Identifying Symbols in the Operating Instructions 13 Inadmissible Modes of Operation 19 Information Required for Questions and Orders 8 Intended Use 9 Introduction 7 L Lubrication 76 Lubrication Chart 76 M Machine overview 10 Maintenance 18 53 O Operation 41 P Personnel Qualification and Trainin...

Page 82: ...82 Test run 80 Test run 53 Tightening Torques 54 Tightening Torques Countersunk Screws 55 U Unauthorised Conversion Modification and Spare Parts Production 19 Using the Machine for Work 45 ...

Page 83: ......

Page 84: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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