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GB-6

D

GB

F

NL

I

E

Replacing the electrodes
ZAI

7

8

6

9

Loosen the 

screw of the 

retaining plate 

by turning 

it approx. 

3 turns.

Groove for 
correct posi-
tioning of the 
electrode.

 0 

  Once the electrodes have been positioned, hand 

tighten the retaining plate screw using a spanner 
(approx. 3 turns).

 

After tightening, the electrodes cannot be moved 

any more.

ZKIH

 

  Undo the backplate bolts, remove seal and back-

plate.

 7 

 Unscrew the ionization and ignition cables.

 

  Unscrew the PE wire for burner ground from the 

burner.

 9 

 Remove the burner – see page 3 (Installation).

 

Removal and reassembly of the electrodes is 
facilitated, when the body is placed in a vertical 
position on a smooth working surface.

1

2

6 mm

22 mm

2 mm

1

2

> 9 mm

1

1

2

2

10

11

15

14

12

17

16

18

13

Loosen the 
screws ½ a 
turn.

1

2

6 mm

22 mm

2 mm

1

2

> 9 mm

1

1

2

2

10

11

15

14

12

17

16

18

13

ZAI, ZKIH
  • 

 Reconnect the electrode terminal bootl(s).

  • 

 Produce a maintenance report.

When slid-

ing in the 
electrodes, 
ensure they 
are aligned.

For correct positioning, slide 
in the electrodes until the 
projection of the retaining plate 
engages into the groove.

Replace the 
electrodes 
one after the 
other.

Align the insulators.

Slide the front guide lugs as 
far as they will go in the direc-
tion of the burner head. Hand 
tighten the screw.

For longer burners, slide the 
other guide lugs against the 
retaining plate. Hand tighten 
the screw.

Adjust the 

spacing of 
the elec-
trode tips.

Slide the rear guide lug as far 
as it will go in the direction of 
the burner body. Hand tighten 
the screw.

Align the spark electrode 

 

and the flame rod 

.

Summary of Contents for ZAI

Page 1: ...ndicates potentially fatal situations WARNING Indicates possible danger to life and limb CAUTION Indicates possible material damage All interventions may only be carried out by qualified gas technicia...

Page 2: ...mm gas nozzle for LPG 8 Cone olive only for ZAI K 9 Cap screw only for ZAI K 10 Enclosed documentation operating instructions Gas connection see type label D Osnabr ck Germany ZAI K ZKIH Type code ZK...

Page 3: ...strictor and a pressure tap be installed in both the gas and air supply line Order filter restrictor pressure tap pilot burner Distance between the restrictor and pressure tap and between pressure tap...

Page 4: ...diagrams of the automatic burner control unit ignition transformer ZAI I Z 1 2 3 I Flame rod Z Spark electrode Screw for PE wire 4 Connect the PE wire for burner ground to the fastening lug on the bur...

Page 5: ...rol unit 4 Adjust the burner DANGER Risk of explosion in case of CO being formed in the furnace chamber An incorrect change of the burner settings may change the gas air ratio and lead to unsafe opera...

Page 6: ...ition on a smooth working surface 2 1 1 2 2 10 11 12 Loosen the screws a turn 1 2 6 mm 22 mm 2 mm 1 2 9 mm 15 14 12 17 16 18 13 ZAI ZKIH Reconnect the electrode terminal bootl s Produce a maintenance...

Page 7: ...aning products Mechanical data ZAI Gas types natural gas LPG gaseous coke oven gas town gas and clean cold air Gas inlet pressure approx 10 60 mbar 4 24 WC depending on the gas type Condition on deliv...

Page 8: ...ons Disposal Components are to be disposed Declaration of Incorporation pursuant to 2006 42 EC Annex II No 1B The products Burners for gas ZAI and ZKIH are partly completed machines pursuant to Articl...

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