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GB-7

D

GB

F

NL

I

E

Accessories

Protective tube set

 

For ZAI, heat-resistant.

35437010

1

2

Gas nozzle

For ZAI:

 

1.8 mm.

 

For operation with coke oven gas or town gas.

Order No. 74472880

NPT adapter set

 

For connecting the pilot burner ZKIH to NPT pilot 
gas and air supply lines. Comprising one adapter 
with 1/4-18 NPT internal thread and one adapter 
with 1/2-14 NPT internal thread.

74923430

1

Technical data

Ambient conditions

Protect the unit from precipitation, dirt and dust, 
e.g. with a protective housing.
Do not allow any icing, condensation or dew in 
and on the ZAI.

Avoid direct sunlight or radiation from red-hot 

surfaces on the unit.
Note the maximum medium and ambient 
 temperatures!

Avoid corrosive influences, e.g. salty ambient air 

or SO

2

.

The unit may be stored and installed outdoors 

in the specified ambient conditions as long as a 

weather protection cover is used.

Ambient, transport and storage temperature:

-15 to +60°C.

This unit is not suitable for cleaning with a 

 high-pressure cleaner and/or cleaning products.

Mechanical data
ZAI

Gas types: natural gas, LPG (gaseous), coke oven 
gas, town gas and clean cold air.
Gas inlet pressure: approx. 10 – 60 mbar  
(4 – 24 "WC), depending on the gas type.
Condition on delivery: for natural gas, max. 
35 mbar (14 "WC),
(gas inlet pressures – see www.docuthek.com, 

Type of document: Flow rate curve).

Ignition head made of galvanized steel.
Retaining plate made of galvanized steel.

ZKIH

Gas types: natural gas, LPG (gaseous), coke oven 
gas and town gas.
Gas inlet pressure: 5 to approx. 50 mbar  
(2 to approx. 20 "WC),
air inlet pressure: 5 to approx. 40 mbar  
(2 to approx. 16 "WC),
each depending on the gas type
(burner pressures – see www.docuthek.com,  

Type of document: Operating characteristic 

diagram).
On delivery: natural gas setting (gas and air pres-
sures: 15 mbar (6 "WC)).
Housing: AlSi.
Protective tube: stainless steel.
Flame tube: heat-resistant steel.
Max. temperature at the tip of the flame tube:

< 1000°C (< 1832°F),
< 900°C (< 1652°F) for lambda < 1.

Max. temperature of the protective tube:
500°C (932°F).

Electrical data

Control: with flame rod.
Ignition: direct spark ignition (5 kV ignition trans-
former).

ZAI

Capacity: approx. 1.8 – 3 kW.
Spark electrode terminal boot:  
interference-suppressed.

ZKIH

Capacity: approx. 2 – 5 kW.

Summary of Contents for ZAI

Page 1: ...ndicates potentially fatal situations WARNING Indicates possible danger to life and limb CAUTION Indicates possible material damage All interventions may only be carried out by qualified gas technicia...

Page 2: ...mm gas nozzle for LPG 8 Cone olive only for ZAI K 9 Cap screw only for ZAI K 10 Enclosed documentation operating instructions Gas connection see type label D Osnabr ck Germany ZAI K ZKIH Type code ZK...

Page 3: ...strictor and a pressure tap be installed in both the gas and air supply line Order filter restrictor pressure tap pilot burner Distance between the restrictor and pressure tap and between pressure tap...

Page 4: ...diagrams of the automatic burner control unit ignition transformer ZAI I Z 1 2 3 I Flame rod Z Spark electrode Screw for PE wire 4 Connect the PE wire for burner ground to the fastening lug on the bur...

Page 5: ...rol unit 4 Adjust the burner DANGER Risk of explosion in case of CO being formed in the furnace chamber An incorrect change of the burner settings may change the gas air ratio and lead to unsafe opera...

Page 6: ...ition on a smooth working surface 2 1 1 2 2 10 11 12 Loosen the screws a turn 1 2 6 mm 22 mm 2 mm 1 2 9 mm 15 14 12 17 16 18 13 ZAI ZKIH Reconnect the electrode terminal bootl s Produce a maintenance...

Page 7: ...aning products Mechanical data ZAI Gas types natural gas LPG gaseous coke oven gas town gas and clean cold air Gas inlet pressure approx 10 60 mbar 4 24 WC depending on the gas type Condition on deliv...

Page 8: ...ons Disposal Components are to be disposed Declaration of Incorporation pursuant to 2006 42 EC Annex II No 1B The products Burners for gas ZAI and ZKIH are partly completed machines pursuant to Articl...

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