kozy heat CALLAWAY 72 Installation And Operation Manual Download Page 59

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#CLW-72 R.1 April 2019

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

REPLACEMENT PARTS LIST 59

14.0 REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

CLW-72 CONTROL BOARD AND PARTS

Control Board - Natural Gas

CW72-170

Flexible PSE Pilot Tubing

700-081

Control Board - Propane

CW72-171

Transmitter (Remote Control)

700-408

S.I.T. IPI Gas Valve - Natural Gas

700-567

Pilot Orifice - Natural Gas #.023 NG

700-123

S.I.T. IPI Gas Valve - Propane

700-567-1

Pilot Orifice - Propane #.014 LP

700-114

Proflame 2 IFC Board

700-759

Valve Step Motor - Natural Gas

700-504

IFC Wire Harness Assembly

700-653

Valve Step Motor - Propane

700-504-1

Proflame 2 IFC External Antenna

700-ANT

36 in. Flexible Gas Line - Black

700-236B

Main Line Wire Harness - 42 in.

700-350A

32 in. Flexible Gas Line - Valve to Burner Connection

700-232F

On/Off Wire Harness

700-656

Natural Gas Burner Orifice #42

700-242

Battery Back-up

700-756

Propane Burner Orifice #1.45mm

700-2145

Power Vent Wire Harness

700-358

Conversion Kit - Natural Gas

NCK-CW72-S

Fan/Light Kit Wire Harness

700-655

Conversion Kit - Propane

LCK-CW72-S

Pilot Assembly - Natural Gas

900-064A

Burner Tube

CW72-035

Pilot Assembly - Propane

900-064A-1

Media Tray

CW72-350

Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577

USA
CLW-72

GLASS AND GLASS PARTS

73.750” x 16.775”- Glass with Gasket

701-033T

15.50’ Glass Gasket

900-007

Replacement Valance

CW72-005

SAFETY BARRIERS

Safety Barrier Screen (only)

CW72-ES

WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth

defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

The following warning is for replacement parts for this appliance.

ADDITIONAL COMPONENTS

5 in (127mm) Restrictor Plate

900-086

Manual Gas Shut-off Valve

700-203

Glass Latch Tool

JOR-GLT

FAN KIT

Fan Assembly

SL42-028

LIGHT KIT

Light Kit

600-TLK

20W 120V Halogen Bulb

600-676

Summary of Contents for CALLAWAY 72

Page 1: ...ocated manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible...

Page 2: ......

Page 3: ...ility but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong...

Page 4: ......

Page 5: ...Installation 32 5 0 GAS LINE CONNECTION 33 5 1 Gas Conversion sold separately 33 5 2 Gas Line Installation 33 6 0 TERMINATION LOCATIONS 34 6 1 Vertical Vent Cap Termination 34 6 2 Minimum Termination...

Page 6: ......

Page 7: ...eriod a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provi...

Page 8: ...l authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating me...

Page 9: ...2 3 Appliance Dimensions Figure 2 1 CLW 72 Dimensions 211 16 68mm 51 8 130mm 485 8 1234mm 183 8 465mm 75 1918mm 203 8 518mm 40 1035mm 4 108mm 5 140mm 1815 16 481mm 86 2197mm 22 588mm 81 2071mm 9 248mm...

Page 10: ...inish material when building a fireplace platform If using a safety screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level w...

Page 11: ...KZK 072 please reference the manual included with kit NOTE If installing a heat transfer kit s please reference the manual included with the kit WARNING The top stand offs brackets provide the require...

Page 12: ...ges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 Position fram...

Page 13: ...ance front 36 in 914 mm Finishing edge to adjacent sidewall 6 in 152 mm Fireplace finishing edge to 3 4 in 19 mm trim 16 1 2 in 419 mm Mantel 6 152mm deep from fireplace finishing edge 20 in 508 mm Ma...

Page 14: ...ze as necessary to maintain minimum clearance requirements The bottom of the fireplace must be placed directly on a wood or non combustible surface not linoleum or carpet If the fireplace is to be ins...

Page 15: ...atform must be constructed below the appliance 3 7 Recess Construction WARNING All clearances to venting must be maintained Mounting a television above a fireplace has become a common practice Televis...

Page 16: ...ems for this appliance vary in vertical length Please consult the vent manufacturer s instructions to determine the elbow dimension used for installation Adjust the wall pass through rough opening dim...

Page 17: ...gure 3 8 Outdoor Covered Fireplace Install 3 9 Outdoor Covered Fireplace Installation An outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the...

Page 18: ...6 cover plates that correspond to the vented cavity options front or top vented cavity See Figure 3 9 If planning to install the Kozy Zone kit these 6 cover plates will also have to be removed See the...

Page 19: ...ation 1 All framing requirements outlined in Sections 3 5 3 6 and 3 7 apply to all vented cavity installations 2 All minimum required dimensions must be maintained after all finishing materials are in...

Page 20: ...ou cap the fireplace cavity off it cannot have any vent pipe running through the top with a ceiling firestop This installation method can elevate any possible concerns with paint discoloration from he...

Page 21: ...ING 21 Figure 3 18 Front Vented Cavity Alternative Installation with Overhang AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING 3 MIN 6 MAX 8 MIN 79 MIN 70 MIN 76 MIN 3 MIN 6 MAX ENCLOSURE TOP MUST BE INST...

Page 22: ...19 shows the fireplace chamber ending 1 1 2 from the ceiling on all three sides with the entire top of the chamber 1 1 2 from the ceiling Figure 3 20 shows the installation of crown molding or simila...

Page 23: ...s FRAMING 23 Figure 3 21 Top Vented Cavity Alternative Installation with Overhang 3 MIN 6 MAX 6 MIN 79 MIN 6 MIN 6 MAX AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING ENCLOSURE TOP MUST BE INSTALLED AIR...

Page 24: ...sidewall must be 6 152mm from the finishing edge of the fireplace 4 1 3 Facing Requirements Non combustible material is required at the top and sides of the fireplace This fireplace is designed to ac...

Page 25: ...660mm FINISHING EDGE EACH SQUARE REPRESENTS 1 25mm OF NON COMBUSTIBLE MANTEL PROJECTION FIREPLACE ENCLOSURE FLOOR Figure 4 1 Combustible Mantel Clearances Figure 4 2 Non combustible Mantel Clearances...

Page 26: ...26 FACING AND FINISHING Hussong Mfg Co Inc Kozy Heat Fireplaces CLW 72 R 1 April 2019 Figure 4 3 Finished Opening Clearances 55 8 142mm 86 2197mm 9 247mm 183 8 465mm 75 1791mm 203 8 517mm 485 8 1235mm...

Page 27: ...COVER PANEL COMBUSTIBLE MATERIAL ALLOWED BOTTOM 3 4 19mm 19mm 395 8 1006mm 753 8 1915mm 183 8 465mm 10 267mm 63 8 161mm 211 8 538mm 19mm Figure 4 4 Minimum Non Combustible Finishing Dimensions Figure...

Page 28: ...de panels 2 top bottom panels 1 Ensure the hand bend tabs are bent at a 90 angle for required clearances This is required to provide 1 4 of the spacing required for a flush mount installation 2 Instal...

Page 29: ...lation of any optional surround Most masonry material will not fit behind the optional surround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space...

Page 30: ...on top of the required non combustible finishing materials as shown in Figure 4 3 NOTE All vented cavity options allow the sidewall to be flush with the fireplace finishing edge safety screen only or...

Page 31: ...Facing and Finishing Clearances 307 8 784mm 235 8 600mm 7 184mm 12 305mm 9 229mm 6 152mm 14 356mm 17 432mm 20 508mm EDGE OF SURROUND EDGE OF SURROUND EACH SQUARE REPRESENTS 1 25mm OF MANTEL PROJECTIO...

Page 32: ...nto slots and allow the tabs to lower into position To remove safety screen lift the screen up and out of slots 4 5 2 Optional Surrounds CW72 RS CW72 RS4 CW72 GS CW72 FS 1 Remove the safety barrier 2...

Page 33: ...or test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massac...

Page 34: ...to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to...

Page 35: ...to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachus...

Page 36: ...cts that comply with the required clearances to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated us...

Page 37: ...aft Vertical Terminations Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical...

Page 38: ...imum horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 36 914mm vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination ca...

Page 39: ...tions Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical length 50 15 24m ma...

Page 40: ...um horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 48 1 2m vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination cap O...

Page 41: ...the glass valance forward and align the glass valance with the bottom frame rail 2 Use the provided tool to pull the 4 latch assemblies to latch with the flange on top of the glass valance 3 Reinstal...

Page 42: ...9 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in...

Page 43: ...cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local cod...

Page 44: ...t 1 Remove the safety screen access cover and glass frame assembly if installed 2 Remove the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs included with thi...

Page 45: ...nce Insert the fan at the far end of the firebox after the frame rail has ended 4 When the motor end clears the fireplace face turn the fan to the left 5 Rotate the top end down and to the right lower...

Page 46: ...ppliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INS...

Page 47: ...for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC...

Page 48: ...the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to t...

Page 49: ...a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruptio...

Page 50: ...ff key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the u...

Page 51: ...us setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press...

Page 52: ...um and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 R...

Page 53: ...s Fuel Both Venturi Openings Natural Gas 1 8 3 175mm open Propane 3 8 9 525mm open 11 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the ven...

Page 54: ...chnician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier and the glass frame assembly 2 Remove the cover plate in the center of the baffle 4 screws 3 Locate the 5 in 127 mm exhaust...

Page 55: ...as line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narro...

Page 56: ...ner Perimeter Media Installation on page 41 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on pag...

Page 57: ...uctions provided with installation Refer to Section 7 0 Venting on page 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combus...

Page 58: ...eaks Inspect the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within...

Page 59: ...s Burner Orifice 42 700 242 Battery Back up 700 756 Propane Burner Orifice 1 45mm 700 2145 Power Vent Wire Harness 700 358 Conversion Kit Natural Gas NCK CW72 S Fan Light Kit Wire Harness 700 655 Conv...

Page 60: ...but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditio...

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