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#CLW-72 R.1 April 2019

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

INTRODUCTION  7

1.0  INTRODUCTION

1.1  Appliance Certification

Laboratory: PFS in Cottage Grove, Wisconsin 
Standards: 
ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters
CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes
This installation must conform with local codes, or in the absence of 

local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or 

the Natural Gas and Propane Installation Code, CSA B149.1.

1.2  California Proposition 65 Warning

WARNING: This product can expose you to chemicals including 

Carbon Monoxide, that is an externally vented by-product of fuel 

combustion, which is [are] known to the State of California to 

cause cancer, birth defects or other reproductive harm. For more 

information, visit www.P65Warnings.ca.gov.

1.3  Requirements for the 

Commonwealth of Massachusetts

The following requirements reference various Massachusetts and 

national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed 

in every dwelling, building or structure used in whole or in part for 

residential purposes, including those owned or operated by the 

Commonwealth and where the side wall exhaust vent termination 

is less than (7) feet above finished grade in the area of the venting, 

including but not limited to decks and porches, the following 

requirements shall be satisfied:

1.3.1  Installation of Carbon Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled 

equipment, the installing plumber or gas-fitter shall observe that 

a hard wired carbon monoxide detector with an alarm and battery 

back-up is installed on the floor level where the gas equipment is 

to be installed. In addition, the installing plumber or gas-fitter shall 

observe that a battery operated or hard wired carbon monoxide 

detector is installed on each additional level of the dwelling, building 

or structure served by the side wall horizontal vented gas fueled 

equipment. It shall be the responsibility of the property owner 

to secure the services of qualified licensed professionals for the 

installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled 

equipment is installed in a crawl space or attic, the hard wired carbon 

monoxide detector with alarm and battery back-up may be installed 

on the next adjacent floor level. In the event that the requirements 

of this subdivision can not be met at the time of completion of 

installation, the owner shall have a period of thirty (30) days to 

comply with the above requirements; provided, however, that during 

said thirty (30) day period, a battery operated carbon monoxide 

detector with an alarm shall be installed.

1.3.2  Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the 

above provisions shall comply with NFPA 720 and be ANSI/UL 2034 

listed and IAS certified.

1.3.3  Signage

A metal or plastic identification plate shall be permanently mounted 

to the exterior of the building at a minimum of eight (8) feet 

above grade directly in line with the exhaust vent terminal for the 

horizontally vented gas fueled heating appliance or equipment. The 

sign shall read, in print no less the one-half inch (½) in size, “GAS VENT 

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 

1.3.4  Inspection

The state or local gas inspector of the side wall horizontally vented 

gas fueled equipment shall not approve the installation unless, upon 

inspection, the inspector observes carbon monoxide detectors and 

signage installed in accordance with the provisions of 248 CMR 5.08 

(2) (a) 1 through 4.

1.3.5  Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 

through 4: The equipment listed in Chapter 10 entitled “Equipment 

Not Required To Be Vented” in the most current edition of NFPA 54 as 

adopted by the Board; and Product Approved side wall horizontally 

vented gas fueled equipment installed in a room or structure separate 

from the dwelling, building or structure used in whole or in part for 

residential purposes.

1.3.6  Manufacturer Requirements

1.3.6.1  Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally 

vented gas equipment provides a venting system design or venting 

system components with the equipment, the instructions provided 

by the manufacturer for installation of the equipment and the 

venting system shall include:
• 

Detailed instructions for the installation of the venting system 

design or the venting system components; and

• 

A complete parts list for the venting system design or venting 

system.

1.3.7  Gas Equipment Venting 

System NOT Provided

When the manufacturer of Product Approved side wall horizontally 

vented gas equipment does not provide the parts for venting the 

flue gases, but identifies “special venting systems”, the following 

requirements shall be satisfied by the manufacturer:
• 

The referenced “special venting systems” instructions shall 

be included with the appliance or equipment installation 

instructions and;

• 

The “special venting systems” shall be Product Approved by the 

Board, and the instructions for that system shall include a parts 

list and detailed installation instructions.

A copy of all installation instructions for all Product Approved 

side wall horizontally vented gas fueled equipment, all venting 

instructions, all parts lists for venting instructions, and/or all venting 

design instructions shall remain with the appliance or equipment at 

the completion of the installation.

Summary of Contents for CALLAWAY 72

Page 1: ...ocated manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible...

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Page 3: ...ility but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong...

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Page 5: ...Installation 32 5 0 GAS LINE CONNECTION 33 5 1 Gas Conversion sold separately 33 5 2 Gas Line Installation 33 6 0 TERMINATION LOCATIONS 34 6 1 Vertical Vent Cap Termination 34 6 2 Minimum Termination...

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Page 7: ...eriod a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provi...

Page 8: ...l authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating me...

Page 9: ...2 3 Appliance Dimensions Figure 2 1 CLW 72 Dimensions 211 16 68mm 51 8 130mm 485 8 1234mm 183 8 465mm 75 1918mm 203 8 518mm 40 1035mm 4 108mm 5 140mm 1815 16 481mm 86 2197mm 22 588mm 81 2071mm 9 248mm...

Page 10: ...inish material when building a fireplace platform If using a safety screen only the hearth may be flush with the finishing edge If using a surround the bottom of the fireplace surround must be level w...

Page 11: ...KZK 072 please reference the manual included with kit NOTE If installing a heat transfer kit s please reference the manual included with the kit WARNING The top stand offs brackets provide the require...

Page 12: ...ges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 Position fram...

Page 13: ...ance front 36 in 914 mm Finishing edge to adjacent sidewall 6 in 152 mm Fireplace finishing edge to 3 4 in 19 mm trim 16 1 2 in 419 mm Mantel 6 152mm deep from fireplace finishing edge 20 in 508 mm Ma...

Page 14: ...ze as necessary to maintain minimum clearance requirements The bottom of the fireplace must be placed directly on a wood or non combustible surface not linoleum or carpet If the fireplace is to be ins...

Page 15: ...atform must be constructed below the appliance 3 7 Recess Construction WARNING All clearances to venting must be maintained Mounting a television above a fireplace has become a common practice Televis...

Page 16: ...ems for this appliance vary in vertical length Please consult the vent manufacturer s instructions to determine the elbow dimension used for installation Adjust the wall pass through rough opening dim...

Page 17: ...gure 3 8 Outdoor Covered Fireplace Install 3 9 Outdoor Covered Fireplace Installation An outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the...

Page 18: ...6 cover plates that correspond to the vented cavity options front or top vented cavity See Figure 3 9 If planning to install the Kozy Zone kit these 6 cover plates will also have to be removed See the...

Page 19: ...ation 1 All framing requirements outlined in Sections 3 5 3 6 and 3 7 apply to all vented cavity installations 2 All minimum required dimensions must be maintained after all finishing materials are in...

Page 20: ...ou cap the fireplace cavity off it cannot have any vent pipe running through the top with a ceiling firestop This installation method can elevate any possible concerns with paint discoloration from he...

Page 21: ...ING 21 Figure 3 18 Front Vented Cavity Alternative Installation with Overhang AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING 3 MIN 6 MAX 8 MIN 79 MIN 70 MIN 76 MIN 3 MIN 6 MAX ENCLOSURE TOP MUST BE INST...

Page 22: ...19 shows the fireplace chamber ending 1 1 2 from the ceiling on all three sides with the entire top of the chamber 1 1 2 from the ceiling Figure 3 20 shows the installation of crown molding or simila...

Page 23: ...s FRAMING 23 Figure 3 21 Top Vented Cavity Alternative Installation with Overhang 3 MIN 6 MAX 6 MIN 79 MIN 6 MIN 6 MAX AIR DISCHARGE OVERHANG AIR DISCHARGE OPENING ENCLOSURE TOP MUST BE INSTALLED AIR...

Page 24: ...sidewall must be 6 152mm from the finishing edge of the fireplace 4 1 3 Facing Requirements Non combustible material is required at the top and sides of the fireplace This fireplace is designed to ac...

Page 25: ...660mm FINISHING EDGE EACH SQUARE REPRESENTS 1 25mm OF NON COMBUSTIBLE MANTEL PROJECTION FIREPLACE ENCLOSURE FLOOR Figure 4 1 Combustible Mantel Clearances Figure 4 2 Non combustible Mantel Clearances...

Page 26: ...26 FACING AND FINISHING Hussong Mfg Co Inc Kozy Heat Fireplaces CLW 72 R 1 April 2019 Figure 4 3 Finished Opening Clearances 55 8 142mm 86 2197mm 9 247mm 183 8 465mm 75 1791mm 203 8 517mm 485 8 1235mm...

Page 27: ...COVER PANEL COMBUSTIBLE MATERIAL ALLOWED BOTTOM 3 4 19mm 19mm 395 8 1006mm 753 8 1915mm 183 8 465mm 10 267mm 63 8 161mm 211 8 538mm 19mm Figure 4 4 Minimum Non Combustible Finishing Dimensions Figure...

Page 28: ...de panels 2 top bottom panels 1 Ensure the hand bend tabs are bent at a 90 angle for required clearances This is required to provide 1 4 of the spacing required for a flush mount installation 2 Instal...

Page 29: ...lation of any optional surround Most masonry material will not fit behind the optional surround s when it is installed Measurement A shows the space to leave on each side Measurement B shows the space...

Page 30: ...on top of the required non combustible finishing materials as shown in Figure 4 3 NOTE All vented cavity options allow the sidewall to be flush with the fireplace finishing edge safety screen only or...

Page 31: ...Facing and Finishing Clearances 307 8 784mm 235 8 600mm 7 184mm 12 305mm 9 229mm 6 152mm 14 356mm 17 432mm 20 508mm EDGE OF SURROUND EDGE OF SURROUND EACH SQUARE REPRESENTS 1 25mm OF MANTEL PROJECTIO...

Page 32: ...nto slots and allow the tabs to lower into position To remove safety screen lift the screen up and out of slots 4 5 2 Optional Surrounds CW72 RS CW72 RS4 CW72 GS CW72 FS 1 Remove the safety barrier 2...

Page 33: ...or test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massac...

Page 34: ...to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to...

Page 35: ...to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachus...

Page 36: ...cts that comply with the required clearances to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated us...

Page 37: ...aft Vertical Terminations Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical...

Page 38: ...imum horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 36 914mm vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination ca...

Page 39: ...tions Min Vertical Max Vertical Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 45 vertical elbow 3 914mm minimum vertical length 50 15 24m ma...

Page 40: ...um horizontal 24 610mm maximum horizontal termination cap OR 45 vertical elbow 48 1 2m vertical vent pipe 90 horizontal elbow 9 229mm minimum horizontal 48 in 1 2m maximum horizontal termination cap O...

Page 41: ...the glass valance forward and align the glass valance with the bottom frame rail 2 Use the provided tool to pull the 4 latch assemblies to latch with the flange on top of the glass valance 3 Reinstal...

Page 42: ...9 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place the control board in...

Page 43: ...cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local cod...

Page 44: ...t 1 Remove the safety screen access cover and glass frame assembly if installed 2 Remove the light kit cover and roped glass 4 screws Save screws 3 Install or replace 2 halogen bulbs included with thi...

Page 45: ...nce Insert the fan at the far end of the firebox after the frame rail has ended 4 When the motor end clears the fireplace face turn the fan to the left 5 Rotate the top end down and to the right lower...

Page 46: ...ppliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INS...

Page 47: ...for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC...

Page 48: ...the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to t...

Page 49: ...a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruptio...

Page 50: ...ff key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the u...

Page 51: ...us setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press...

Page 52: ...um and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 R...

Page 53: ...s Fuel Both Venturi Openings Natural Gas 1 8 3 175mm open Propane 3 8 9 525mm open 11 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check glass media placement before adjusting the ven...

Page 54: ...chnician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier and the glass frame assembly 2 Remove the cover plate in the center of the baffle 4 screws 3 Locate the 5 in 127 mm exhaust...

Page 55: ...as line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narro...

Page 56: ...ner Perimeter Media Installation on page 41 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on pag...

Page 57: ...uctions provided with installation Refer to Section 7 0 Venting on page 36 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combus...

Page 58: ...eaks Inspect the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within...

Page 59: ...s Burner Orifice 42 700 242 Battery Back up 700 756 Propane Burner Orifice 1 45mm 700 2145 Power Vent Wire Harness 700 358 Conversion Kit Natural Gas NCK CW72 S Fan Light Kit Wire Harness 700 655 Conv...

Page 60: ...but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental conditio...

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