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Platinum Bio ecoMAX 860P  

User Manual – EN 03.17

Leader in pellet boilers

8. Operation

IF DHW STORAGE TANK IS HEATED ONLY (SUMMER MODE), IT IS 
RECOMMENDED TO SWITCH THE CONTROLLER TO STANDARD MODE.
AFTER THE BOILER TEMPERATURE SETPOINT IS EXCEEDED BY 50O, 
THE CONTROLLER SWITCHES TO SHUTDOWN MODE.

8.7 MONITORING mode

The controller switches to MONITORING mode automatically without user 
intervention after reaching the boiler temperature setpoint and monitors the 
furnace to sustain the flame. Blow-in and feeder are activated periodically, 
less frequently than in the OPERATION mode to avoid increase in temperature. 
Blow-in operates in continuous mode.
Monitoring parameters for Grate mode must be set accordingly to the fuel used 
and to avoid furnace damping when boiler is in stand-by mode. The blow-in 
rate should not increase the boiler temperature. Monitoring parameters can be 
modified in: 

Service settings > Burner settings > Grate - wood

SELECT THE PARAMETERS TO GRADUALLY REDUCE THE BOILER 
TEMPERATURE. INCORRECT SETTINGS MAY RESULT IN BOILER 
OVERHEATING. DEACTIVATION AND MAXIMUM BOILER
OPERATION TIME IN MONITORING MODE
CAN BE SET IN:

SERVICE SETTINGS > BURNER SETTINGS > OPERATION > 
MONITORING TIME

IF, AFTER THAT TIME, FROM SWITCHING TO MONITORING MODE, 
BOILER IS NOT REQUIRED, THE CONTROLLER WILL SWITCH 
TO SHUTDOWN MODE.

PROLONGED OPERATION IN MONITORING MODE IS NOT EFFICIENT 
SINCE THE BOILER OPERATES WITH LOW EFFICIENCY. IT IS 
RECOMMENDED TO INSTALL THE BUFFER TANK IN THE SYSTEM AND
TURN OFF MONITORING MODE BY SETTING MONITORING TIME = 0.

8.8 CLEANING mode

The controller cleans the burner using a fan and a linear actuator. After  
switching to Shutdown mode, the controller activates the fan at 100% for 1 
minute and checks the flame brightness. If the flame brightness is reduced,  
the controller switches to Stand-by mode. If the flame brightness is not
reduced, the fan power is increased and the grate movement is activated.

8.9 Cleaning settings

Burner cleaning settings can be modified in:

Boiler settings > Cleaning

Continuous burner operation time, after which it is automatically shut down, 
cleaned and started again is set in 

Burner cleaning

 and 

Service settings > 

Burner settings > Variable grate geometry.

The controller enables removal of ash generated during burner operation using 
a fan and a linear actuator.
The burner is cleaned in STARTUP and SHUTDOWN mode.
If the pellet has high impurity content and cleaning at startup and shutdown 
is not sufficient, user can activate the cleaning mode during operation. Use 
Cleaning - interval parameter to set the quantity of pellet burned in kg, after 
which the grate is retracted to clean the burner during operation without boiler 
shutdown. The distance the grate is retracted is set with Cleaning - movement 
parameter. 1V corresponds to approx. 2.5 cm.

8.10 Ash pan counter settings

Ash pan filling level is expressed as a percentage, and is set as the quantity of 
fuel burned with 

Ash pan cleaning 

parameter. After the set quantity of fuel is 

burned, 

Ash pan full

 alarm is displayed and the burner is stopped. To display 

ash pan information, set the ash pan reserve with 

Ash pan reserve

 parameter. 

The message saying that ash pan cleaning is required is displayed. The reserve 
time depends on the heat demand.

DOOR LIMIT SWITCH IS REQUIRED FOR CORRECT OPERATION.

During normal boiler operation, if the door is open for 30 seconds or longer, 
the controller receives a signal and when the door are closed, the following 
message is displayed: 

Ash pan cleaned?

Confirm to reset the ash pan counter or press X to continue with the previous 
counter.

8.11 SHUTDOWN mode

Burner is shutdown when the controller decides that the burner needs to be 
shutdown, e.g. after reaching boiler temperature setpoint, after reaching DHW 
temperature setpoint in SUMMER mode, after reaching the time set with Boiler 
cleaning parameter. Shutdown mode continues until the remaining fuel is  
completely burned. The burner will not be shutdown, if wood is selected as a 
fuel. After SHUTDOWN, the controller switches to STAND-BY mode.

Summary of Contents for Platinum Bio ecoMAX860P3-O TOUCH (VG)

Page 1: ...Platinum Bio ecoMAX860P3 OTOUCH VG USER MANUAL RU EN...

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Page 49: ...Leader in pellet boilers Platinum Bio ecoMAX860P3 O TOUCH VG controller User Manual E N G L I S H E N...

Page 50: ...50 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers...

Page 51: ...choosing KOSTRZEWA equipment top quality device manufactured by a renowned and highly valued company both in Poland and abroad The KOSTRZEWA company was established in 1978 From the very beginning the...

Page 52: ...52 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers...

Page 53: ...4 4 Storing documents 54 5 Symbols and designations 54 6 WEEE Directive 2002 96 WE 54 7 User menu 55 8 Operation 57 9 Alarm description 63 Platinum Bio ecoMAX 860P controller Service manual 65 10 Hydr...

Page 54: ...out of reach of children 2 General The controller is a device for controlling an operation of a boiler with an automatic solid fuel feeder and an igniter The flame is detected by an optical flame brig...

Page 55: ...temperature sensor CH sensor Continuous pump Boiler settings Boiler temperature setpoint Boiler outdoor temperature compensation Boiler heating curve Curve translation Room temperature coefficient Po...

Page 56: ...ings 2 3 Mixing valve temperature setpoint Mixing valve room thermostat Mixing valve outdoor temperature compensation Mixing valve heating curve Curve translation Room temperature coefficient Mixing v...

Page 57: ...perature weather compensation 9 values affecting temperature setpoint room thermostat contacts open room temperature setpoint not reached temperature setpoint decreased by active intervals boiler temp...

Page 58: ...vice settings Burner settings Operation Feeder operation time is determined automatically based on the required current burner power feeder output and fuel calorific value OPERATION mode parameters ca...

Page 59: ...leaning settings Burner cleaning settings can be modified in Boiler settings Cleaning Continuous burner operation time after which it is automatically shut down cleaned and started again is set in Bur...

Page 60: ...k hysteresis DHW pump is activated to charge the DHW storage tank AT LOW HYSTERESIS SETTING DHW PUMPWILL ACTIVATE QUICKER AFTERTHE DHWTEMPERATURE DECREASES 8 17 DHW circulation The settings can be mod...

Page 61: ...too high room temperature may fluctuate 8 20 Outdoor temperature compensation Depending on the measured outdoor temperature both the boiler temperature setpoint and the mixing valve circuit temperatur...

Page 62: ...rrent fuel level value the following message is displayed Set fuel level to 100 PressYES to set fuel level to 100 Note The fuel can be added anytime i e there is no need to wait for the fuel storage t...

Page 63: ...ith room temperature controller The controllers are compatible with ecoSTERTOUCH room temperature controller with room thermostat function The room temperature controller provides useful information f...

Page 64: ...ected to the electronics via a digital communication link RS485 If cable is damaged Caution No communication alarm is displayed The controller continues operation with programmed parameters Check repl...

Page 65: ...Leader in pellet boilers Platinum Bio ecoMAX860P3 O TOUCH VG controller SERVICE manual E N G L I S H E N...

Page 66: ...valve circuit pump 8 CT4 mixing valve circuit temperature sensor 9 DHW storage tank 10 DHW pump 11 temperature sensor CT4 DHW 12 CT6 P weather compensator 13 ecoSTERTOUCH room temperature controller w...

Page 67: ...1 settings Select mixing valve 1 thermostat ecoSTERT1 menu service settings mixing valve 1 settings Diagram with two controlled heating circuits and DHW storage tank 10 Hydraulic diagrams 1 boiler 2...

Page 68: ...ng valve 2 heating curve 0 3 0 8 menu mixing valve 2 settings Mixing valve 2 outdoor temperature compensation ON menu mixing valve 2 settings Select mixing valve 2 thermostat ecoSTERT1 menu service se...

Page 69: ...ture compensation ON menu mixing valve 1 settings Select mixing valve 1 thermostat ecoSTERT1 menu service settings mixing valve 1 settings Mixing valve 2 control Floor heating ON menu service settings...

Page 70: ...in and sunlight Storage and transport temperature must not exceed 15 65 C Do not expose to vibrations above those occurring in standard vehicle traffic conditions 13 Installing controller 13 1 Environ...

Page 71: ...g terminals Standard enclosure may be used User has access to the module front panel only The module can also be installed in the boiler components enclosing the entire module The enclosure does not p...

Page 72: ...als 1 21 are used for connecting devices which require 230V mains supplyTerminals22 49areusedforconnectinglowvoltagedevices upto12V CONNECTION CABLES MUST NOT CONTACT ANY SURFACESWITH TEMPERATURE HIGH...

Page 73: ...module variant O module B GRATE ACTUATOR MALE CONNECTOR GREEN MALE CONNECTOR TURQUOISE MALE CONNECTOR BLUE BLUE ORANGE SYSTEM ENCLOSURE BURNER TEMP BLOWER GEAR MOTOR HEATER TERMINAL BLOCK FEMALE CONNE...

Page 74: ...74 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers 13 Installing controller Wiring diagram for ecoMAX860P3 OTOUCH VG controller...

Page 75: ...75 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers 13 Installing controller Wiring diagram auxiliary module B to ecoMAX860P3 OTOUCH VG controller...

Page 76: ...auxiliary boiler control alarm signaling or DHW circulation pump control AC ash removal motor HWP DHW circulation pump BC cleaning motor PM C CH pump circuit C GC grate actuator SM C CH mixing valve c...

Page 77: ...ters above the ground at least 1 5 m from windows chimneys and other heat sources which may affect temperature measurements Use min 0 5 mm2 cables with length up to 25 m Cable polarity is not relevant...

Page 78: ...nstaller in accordance with the boiler documentation The auxiliary boiler should be connected via a relay to the terminals 46 47 Example wiring diagram 1 controller 2 auxiliary boiler gas or oil 3 rel...

Page 79: ...lve circuit temperature is minimum corresponds to 0 OFF position of the controller Note the position for verification purposes disconnect the controller power supply connect the mixing valve actuator...

Page 80: ...alorificvalue Operationwithoxygensensor ON OFF Cleaning Max linearactuatoroperationtime Linearactuatorextended Linearactuatorretracted Ashremovaltime OFF Heatexchangercleaningtime OFF Variable grate g...

Page 81: ...ffer tank control Charging start temperature Charging end temperature Heating system start Mixing valve 1 5 settings 1 Mixing valve control Select thermostat Mixing valve minimum temperature Maximum m...

Page 82: ...s if the boiler temperature is reduced below the boiler temperature setpoint by the boiler hysteresis the burner is started automatically Cycle time in OPERATION mode Fuel feeding cycle time in OPERAT...

Page 83: ...not use this parameter after fuel level calibration Fuel level sensor Enabling the fuel level sensor means that after low fuel level is detected the controller will automatically shutdown after burni...

Page 84: ...ted It protects the boiler against condensation due to the cooling with cold water returning from the system Note deactivating the boiler pump does not guarantee boiler protection against condensation...

Page 85: ...ode or DHW priority mode NO boiler pump works normally 15 4 Buffer tank Buffer tank setting Buffer tank control Activates operation mode with buffer tank Charging start temperature Charging start temp...

Page 86: ...ration time constant The higher the value the slower the actuator response to temperature deviation If the value is too low it may cau se unnecessary actuator movement if the value is too high it will...

Page 87: ...re is below 5 C the boiler pump is activated to force circulation of the boiler water If the temperature does not increase the burner is activated THIS FUNCTION MAY NOT BETHE SOLE PROTECTION AGAINST F...

Page 88: ...earactuatorretracted Ashremovaltime OFF Heatexchangercleaningtime OFF Variable grate geometry Control Actuatoratnominalpower Actuatoratminimumpower Linearactuatordelay Actuatorstrokeatreturn Burnerstr...

Page 89: ...tings Buffer tank control Charging start temperature Charging end temperature Heating system start Mixing valve settings 1 Mixing valve control Select thermostat Mixing valve minimum temperature Maxim...

Page 90: ...pump nighttime setback Mixing valve settings 1 Mixing valve temperature setpoint Mixing valve room thermostat Mixing valve outdoor temperature compensation Mixing valve heating curve Curve translation...

Page 91: ...91 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers Notes...

Page 92: ...92 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers Notes...

Page 93: ...93 Platinum Bio ecoMAX 860P User Manual EN 03 17 Leader in pellet boilers...

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