Kongskilde KDC 4000 PLUS Manual Download

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Kongskilde Industries A/S

Skælskørvej 64

DK - 4180 Sorø

Tel. +45 72 17 60 00

[email protected]

www.kongskilde-industries.com

www.kongskilde-grain.com

131 082 914

You can always find the latest version of the manuals at

01.12.2020

www.kongskilde-grain.com

Summary of Contents for KDC 4000 PLUS

Page 1: ...KDC 4000 8000 PLUS 60Hz Dual cleaner Manual Manuel de service...

Page 2: ...of the hole Be careful when closing the side doors there is risk of squeezing between door and side panels Also beware of head injuries when the doors are closed there may be sharp edges Never insert...

Page 3: ...signs without text are used on the machine The signs are explained below Read carefully the manual before using the cleaner and observe the warning signs on the cleaner Never put the hand in the outle...

Page 4: ...or on the blower tubing if both shutters are closed 6 The blower sucks air and light impu rities from the aspiration chamber 7 Waste can be conveyed for dis charge at a desired place 8 The pump impell...

Page 5: ...aner bind the thumbscrew in the side doors cannot be screwed in the magnetic contacts on the side doors do not work properly If one or more of the above problems occur the cleaner should be leveled by...

Page 6: ...ft under the longitudinal bars Rails for lifting the cleaner by forklift are shown with this symbol Never lift the cleaner with a forklift under the beams of the lifting arrangement is shown by this s...

Page 7: ...is applied to conveying this will reduce the air flow and accordingly the cleaning efficiency of the aspiration cleaner If addition al conveying length is required an extra blower may be inserted Sepa...

Page 8: ...rew When unscrewing the safety relay should break the cir cuit and thus stop the motors It should take approximately 15 seconds to open the side doors When the side doors have opened the drum should h...

Page 9: ...o the cleaner to obtain the desired cleaning efficiency General advice concerning capacity and selection of screens The inner screen separates the large impurities from the crop The main flow of crop...

Page 10: ...achine can be adjust ed In particular it must be taken into account that the inlet and outlet connections can be adjusted to changes in inclination Mount for example a flexible steel hose on the inlet...

Page 11: ...nd of the screen drum The large impurities will have less time to be rotated or broken and accordingly pass through the screen This however also allows the crop less time to pass through the screen be...

Page 12: ...um separation of large impurities at the same time however the capacity will be reduced A large hole diameter on the other hand will result in a high capacity and reduced separation of large impuri ti...

Page 13: ...ushes must always be mounted see section Accessories OUTER SCREENS Screen perforation mm Maize corn Wheat Barley Oat Rye Soya beans Sun flower Peas Rape seed Oblong holes 1 0 x 16 5 Oblong holes 1 2 x...

Page 14: ...ides togeth er The clamp tension can be adjusted by turning the T thread rod Make sure the screens fit snugly around the drum Operation Start stop The cleaner is started and stopped on the main switch...

Page 15: ...pposite of the quick release clamps under the cleaner Thereafter the u profile is hooked onto the cross bar on the drum in the screen end with the quick release clamps The drum is now turned enabling...

Page 16: ...e aspiration cleaner 5 When handling light crops too many whole kernels may be extracted although the aspiration cleaner is set to minimum extraction In such cases open the damper A a little Control o...

Page 17: ...e subject to the fol lowing conditions Final sorting result 90 grains exceeding 2 5 mm Moisture content Max 14 well threshed malting barley Inclination of KDC4000 5 Inclination of KDC8000 9 Examples f...

Page 18: ...ry carefully Gas dampers on side doors The dampers must be inspected and replaced as needed Greasing of intermediate bearing on trough auger screen drum main bearings The intermediate bearing on the t...

Page 19: ...5 5 4 0 5 5 Blower for aspirator motor rpm 3 000 3 000 Auger drive motor size kW HP 0 75 1 0 1 1 1 5 Auger drive rpm 450 240 Control panel power supply 3x400V 50 Hz Rated 13 4A 3x400V 50 Hz Rated 15A...

Page 20: ...ing and closing or cannot be opened closed The cleaner is on a sloping uneven surface Check if the thumbscrews on the doors can be screwed in Lift one or more of the cleaner s legs or raise the legs o...

Page 21: ...ll local traffic regulations must be observed be especially aware not drive too fast to avoid any accidents Lifting arrangement for KDC4000 part no 131081850 For simple stepless adjustment of the incl...

Page 22: ...for deciding screen selection Screens Furthermore inner and outer screens are offered with varying hole diameters please contact Kongskilde for further information See also section Screen program Pip...

Page 23: ...llement ne jamais tenter de tourner le tambour en utilisant le motor ducteur Porter des gants lors du remplacement des tamis les tamis peuvent pr senter des angles vifs Par ailleurs utiliser des gants...

Page 24: ...ur tombe il existe un risque important de blessures corporelles Porter une protection auditive si des travaux sont effec tu s sur le nettoyeur durant des p riodes prolong es tant donn qu il existe un...

Page 25: ...s sont collect es dans le fond o la vis sans fin transporte les tamis vers l extr mit d entr e du nettoyeur KDC 5 Un syst me venturi r ceptionne les d chets pour tre transport s si les deux registres...

Page 26: ...bl mes suivants les portes lat rales du nettoyeur accrochent la vis papillon situ e sur les portes lat rales ne peut pas tre viss e les contacts magn tiques situ s sur les portes lat rales ne fonction...

Page 27: ...es longitudinales Rails permettant de lever le nettoyeur par chariot l va teur sont indiqu s par ce symbole Ne jamais lever le nettoyeur l aide d un chariot l vateur sous les poutres du dispositif de...

Page 28: ...ir sera r duite ainsi que le pouvoir nettoyant du nettoyeur air Si une longueur de transport accrue est exig e on pourra ventuellement monter une soufflerie suppl mentaire Triage du refus On peut ache...

Page 29: ...t la vis papillon Lors du d vissage le relais de s curit doit couper le circuit et donc arr ter les moteurs L ouverture des portes lat rales prendra une quin zaine de secondes Lorsque les portes lat r...

Page 30: ...mance du nettoyage Pour un maximum de d bit il faut utiliser les tamis avec des perforations suffisamment grosses pour permettre aux grains de passer travers assez vite Le tamis ext rieur permet de s...

Page 31: ...ait que les tubulures d entr e et de sortie peuvent tre adap t es aux changements d inclinaison Monter par exemple un flexible en acier sur l entr e et la sortie du ventilateur num ro de commande Kong...

Page 32: ...lang es pr sentant diff rentes tailles de grains L efficacit du nettoyage d pend de la capacit une capacit plus lev e engendrera un effet nettoyant r duit tant donn que les petites impuret s mettront...

Page 33: ...de la 1 re 4 me section Il est important d viter les pertes de grains savoir que la plus grande partie des grains ne tombe dans le tamis int rieur avant la section 5 En cas de fonctionnement rendemen...

Page 34: ...s TAMIS EXT RIEUR Tamis perforations ext rieur mm Ma s corn Bl Orge Avoine Seigle Soja Tourne sol Pois Colza Perforations oblongues 1 0 x 16 5 Perforations oblongues 1 2 x 16 5 Perforations oblongues...

Page 35: ...vous que les grilles sont bien ajust es autour du tambour Fonctionnement D marrage arr t Le nettoyeur est d marr et arr t sur l interrupteur principal situ sur l armoire de commande au ni veau de la p...

Page 36: ...cro ch sur la barre du tambour l extr mit du tamis avec l attache rapide Le tambour est tourn emp chant le serrage des attaches comme indiqu Le nettoyeur a deux tamis ext rieurs R glage du nettoyeur a...

Page 37: ...acit d aspiration En ce cas ouvrir le clapet A Contr le de l efficacit du nettoyage Apr s avoir r gl le KDC et l avoir fait fonctionner pen dant 2 ou 3 minutes pr lever des chantillons pour v rifier s...

Page 38: ...riage d orge malter s applique au KDC4000 A Screen 2 5 x 16 5 mm B Screen 2 65 x 16 5 mm Les capacit s conseill es s appliquent dans les conditions suivantes Triage final 90 graines 2 5 mm Teneur en e...

Page 39: ...changer le type d huile il faut nettoyer tr s soigneuse ment le moto r ducteur V rins gaz sur les panneaux lat raux Les v rins doivent tre inspect s et remplac s si n cessaire Graissage de la courroi...

Page 40: ...spirateur t min 3 000 3 000 Taille du moteur de l entra nement de la vis sans fin kW HP 0 75 1 0 1 1 1 5 Entra nement de la vis sans fin t min 450 240 Alimentation lectrique du panneau de commande 3x4...

Page 41: ...s ouvrir se fermer Le nettoyeur se trouve sur une surface inclin e in gale V rifier que les vis papillon situ es sur les portes peuvent se visser Lever un ou plusieurs pieds du nettoyeur ou soulever l...

Page 42: ...tante de r coltes est apport e Choisir une autre combinaison de tamis Installer les brosses nettoyantes Remplacer les brosses nettoyantes Ajouter les r coltes s ches Ajouter moins de r coltes Quantit...

Page 43: ...s assurer du bon choix des tamis Tamis Diff rents diam tres de perforations sont propos s pour les tamis int rieurs et ext rieurs Contacter Kongskilde pour plus amples informations Voir aussi le chap...

Page 44: ...567 1000 1000 567 A Degrees Tilt B Height C Height to intel D Height to blower 4 5 2449 2117 368 5 2470 2139 390 6 2513 2185 433 7 2554 2229 476 This drawing is strictly confidential and may not be r...

Page 45: ...ight to inlet D Height to blower 5 2690 2357 607 6 2755 2426 674 7 2820 2494 741 8 2884 2562 808 9 2947 2628 874 10 3009 2694 940 11 3070 2759 1006 12 3130 2823 1072 This drawing is strictly confident...

Page 46: ...t must not be put into service until the final machinery into which it is to be incorporated conforms to the provisions in EC s Machinery Directive 2006 42 EC The technical documentation is compiled i...

Page 47: ...en service tant que la machine finale dans laquelle elle doit tre incorpor e n est pas conforme aux dispositions de la directive 2006 42 CE relative aux machines La documentation technique est tablie...

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Page 60: ...k rvej 64 DK 4180 Sor Tel 45 72 17 60 00 mail kongskilde industries com www kongskilde industries com www kongskilde grain com 131 082 914 You can always find the latest version of the manuals at 01 1...

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