Kollmorgen EB-9207 Installation & Service Manual Download Page 7

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EB-60X Installation & Service Manual |

Wiring

2.1

Typical Amplifier

2.1.1

Front View

STABILITY
CURRENT LIMIT

COMMAND SCALE
BALANCE
CONTROL VOLTS

ENABLE
DRIVE READY

FOLDBACK
OVERTEMP
OVERCURRENT

OVERVOLTS

UNDERVOLTS

OVERSPEED

STABILITY

CURRENT LIMIT

COMMAND SCALE

BALANCE

CONTROL VOLTS
ENABLE

DRIVE READY

FOLDBACK

OVERTEMP

OVERCURRENT

OVERVOLTS

UNDERVOLTS

OVERSPEED

DRIVE ADJUSTMENTS

DRIVE INDICATORS

CUSTOMER I/O CONN.

FAN CONN. 115 VAC

RESOLVER CONN.

LOGIC SUPPLY CONN

BUS & MOTOR CONN.

OPTION CONN.

ZERO, TC1-4

A COM, TC1-3

I MON, TCI-2

SPDMON, TCI-1

SIN HI, TC2-3

COS HI, TC2-2

REF HI, TC2-1

CHASSIS GND.

Ma Mb Mc

INDUSTRIAL

DRIVES

GND.

HIGH

VOLTAGE

STATIC

SENSITIVE

COMPONENTS

2.1.2

Side View

BDS4-COMP2

POWER STAGE

UNDER P.C. CARD

SUPPORT

HIGH

VOLTAGE

COVER

PLATE

LOGIC

SUPPLY

CONNECTOR

RESOLVER

CONNECTOR

CUSTOMER I/O

CONNECTIONS

DRIVE

INDICATORS

DRIVE

ADJUSTMENTS

Summary of Contents for EB-9207

Page 1: ...less Motor Amplifier EB 60X Series Motors Installation and Service Manual Edition September 2020 Revision B Part Number EB 9207 Original Document For safe and proper use follow these instructions Keep...

Page 2: ...current for a maximum period of 8 seconds Do not install the amplifier in a hazardous classified location unless the amplifier is listed for such location The motor is U L listed for class I C and D...

Page 3: ...21 2 9 1 Checking AC Input Voltage 21 2 9 2 Checking the Typical Power Supply DC Output Voltage 21 2 9 3 Zero System Resolver 21 3 MOTOR DATA PACKAGE 22 3 1 EB 60X 22 3 1 1 Model Number System 22 3 2...

Page 4: ...tive four quadrant bi directional velocity loop amplifiers designed to be used with Kollmorgen s high performance permanent magnet brushless motors An unregulated 300 VDC bus derived from full wave re...

Page 5: ...limited to less than 1000 amps 115 VAC 1 phase control power Output Power Power Supply DC Bus 325 VDC nominal no load Amplifier at rated load 230 VRMS L L Nominal 10 Continuous Current ARMS Phase Inte...

Page 6: ...output the 115 VAC and the regeneration circuit from the power supply to the amplifier with the strapping bars and the small 115 VAC and regen cable Check to ensure that the small cable is connected...

Page 7: ...RVOLTS UNDERVOLTS OVERSPEED DRIVE ADJUSTMENTS DRIVE INDICATORS C2 C3 C1 C4 CUSTOMER I O CONN FAN CONN 115 VAC RESOLVER CONN LOGIC SUPPLY CONN BUS MOTOR CONN OPTION CONN ZERO TC1 4 A COM TC1 3 I MON TC...

Page 8: ...HASSIS GND MAIN INPUT POWER MAIN DC BUS OUTPUT PSR D C BUS REGEN FAULT 18 10 VOLT CONTROL VOLTAGE OUTPUT D C BUS REGEN FAULT EXTERNAL REGENERATION POWER RESISTOR TERMINAL BLOCK 2 2 2 Side View IMPUT D...

Page 9: ...MMON 10 VDC UNREGULATED SEE NOTE 4 SEE NOTE 6 MACHINE OR EARTH GROUND CIRCUIT BREAKERS OR FUSES CUSTOMER SUPPLIED CONTROL POWER 115 15 AC INPUT 50 60 Hz SEE NOTES 5 7 11 MAIN POWER CONTACTOR SEE NOTE...

Page 10: ...5 PSR4 5 X12 has a max main power input current of 12 ARMS PSR4 5 X20 has a max main power input current of 20 ARMS PSR4 5 X50 has a max main power input current of 50 ARMS PSR4 5 X75 has a max main...

Page 11: ...main power contactor This is so that control power will not be removed if PSR4 5 fault contacts open this would turn OFF any fault LEDS All shielded cables must have shield continuity for the full len...

Page 12: ...o 258 75 34 for PSR4 5A 275 For CE requirements Use a Shaffner three phase choke or equivalent Model No RD 7137 6 12m0 or RD 7137 36 0m5 for BDS4A 103 203 106 206 Model No RD 7137 10 6m6 or RD 7137 36...

Page 13: ...AM THE PEAK CURRENT LIMIT OF THE AMPLIFIER AS FOLLOWS 75 OF I PEAK WITH 9 6 K OHM 50 OF I PEAK WITH 3 5 K OHM OR A POSITIVE VOLTAGE FROM 0 VDC TO 7 5 VDC MAY BE USED TO ADJUST THE PEAK CURRENT FROM 75...

Page 14: ...it requires a master M type compensation card designated i e BDS4 230J SOSA2M The slave requires a slave S type compensation card designated i e BDS4 230J XOXA2S 2 For proper load sharing between the...

Page 15: ...CTOR C1 ON THE SLAVE UNIT System Setup 1 The master unit requires a master M type compensation card designated i e BDS4 230J X0XA2M The slave requires a slave s type compensation card designated i e B...

Page 16: ...E DC INPUT MODULE TO CONNECTOR C7 PIN 9 OF SLAVE BDS5 IN A IN A IN B IN B OPTIONAL OPTIONAL OPTIONAL OPTIONAL The commons of master BDS4 and slave BDS5 must be connected This is accomplished through c...

Page 17: ...E NOTE 1 POWER BUS TO ADDITIONAL AXIS MODULES GND GND Mc Mb Ma BUS BUS TYPICAL AMPLIFIER TO MOTOR ON SHEET 2 18 AWG MIN FOR 3 AND 6 AMP UNIT 14 AWG MIN FOR 10 AMP UNIT 12 AWG MIN FOR 20 AMP UNIT SEE N...

Page 18: ...20832F for 12 10 AWG wire 4 Wire gauge dependent on application For total axis currents less than 9 amps 16 AWG may be used For total axis currents greater than 20 amps 10 AWG must be used 5 The power...

Page 19: ...RED WHT A B C D E F SIN HI SIN LO COS LO COS HI REF HI REF LO I O OPTO 22 LATCHED POWER DOWN RELAY RED BLACK YELLOW BLUE YEL WHT RED WHT A B C D E F SIN HI SIN LO COS LO COS HI REF HI REF LO APPLICAT...

Page 20: ...d it indicates to the outside world software that the typical amplifier is ready to operate When open it indicates it is in Inhibit mode The contact is rated at 115 VAC at 2 amps The motor is provided...

Page 21: ...ry of the large 3 phase isolation transformer 2 9 2 Checking the Typical Power Supply DC Output Voltage Do not apply the 115 VAC Apply power to the large 3 phase transformer only With a DC voltmeter m...

Page 22: ...ron magnets Aluminum end bells Frameless shaft mounted resolver Rugged Construction 3 1 EB 60X 3 1 1 Model Number System EB 0x A is the winding designation is the stack length designation EB is the pr...

Page 23: ...02 in 50 00 mm 1 967 in 31 75 mm 1 250 in MIN 0 14 0 011 130 00 mm 5 118 in 0 18 0 002 32 00 mm 1 2606 in 18 00 mm 0 71 in 154 0 mm 6 06 in SQUARE 1 6 mm 0 06 in BRAKE APPLICATION RESOLVER LEADS LEAD...

Page 24: ...48945 Horsepower Rated HP rtd HP 4 4 7 7 6 1 Speed Rated N rtd rpm 2000 4000 3000 Torque Rated T rtd lb ft 11 6 10 1 10 7 N m 15 7 13 7 14 5 Volts line to line Rated V rtd VRMS 230 230 230 Torque Sen...

Page 25: ...Friction TF lb ft 0 360 N m 0 490 Thermal Time Constant Peak TCTP Minutes 12 Viscous Damping Z Source F1 lb ft krpm 0 053 N m krpm 0 072 If brush type tach is used these parameters may be affected Con...

Page 26: ...not operate this motor outside the parameters shown on this performance curve Motor B 602 A Drive BDS4 210 Test T3 1443 0 2 4 6 CONTINUOUS DUTY ZONE Trated Nmax Nrated 1000 TORQUE lb ft 8 10 12 14 12...

Page 27: ...this motor outside the parameters shown on this performance curve Motor EB 602 A Drive BDS4 210 Test T3 1443 0 2 4 6 CONTINUOUS DUTY ZONE Trated Nmax Nrated 1000 TORQUE lb ft 8 10 12 14 1200 1400 200...

Page 28: ...ate this motor outside the parameters shown on this performance curve Motor EB 602 B Drive BDS4 220 Test T3 1441 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nrated TORQUE lb ft...

Page 29: ...e this motor outside the parameters shown on this performance curve Motor EB 602 C Drive 15 amp continuous 45 amp peak Test Calculated SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE...

Page 30: ...r Rated HP rtd HP 8 12 13 6 3 Speed Rated N rtd rpm 2150 3150 4300 1600 Torque Rated T rtd lb ft 19 5 20 15 9 20 6 N m 26 5 27 1 21 6 27 9 Volts line to line Rated V rtd VRMS 230 230 230 230 Torque Se...

Page 31: ...Friction TF lb ft 0 38 N m 0 52 Thermal Time Constant Peak TCTP Minutes 14 Viscous Damping Z Source F1 lb ft krpm 0 080 N m krpm 0 109 If brush type tach is used these parameters may be affected Cons...

Page 32: ...not operate this motor outside the parameters shown on this performance curve Motor EB 604 A Drive BDS4 230 20 Test T3 1433 SPEED rpm CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nrated...

Page 33: ...t operate this motor outside the parameters shown on this performance curve Motor EB 604 B Drive BDS4 230 Test T3 1633 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nrated TORQUE...

Page 34: ...rate this motor outside the parameters shown on this performance curve Motor EB 604 C Drive BDS4 240 Test T3 1635 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nrated TORQUE lb f...

Page 35: ...operated outside the parameters shown on the respective performance curve Motor EB 604 D Drive 15 amp continuous 45 amp peak Test Calculated SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUT...

Page 36: ...ed HP rtd HP 8 8 13 7 14 2 11 Speed Rated N rtd rpm 1550 3050 4150 2300 Torque Rated T rtd lb ft 29 7 23 6 18 25 03 N m 40 3 32 24 4 33 9 Volts line to line Rated V rtd VRMS 230 230 230 230 Torque Sen...

Page 37: ...riction TF lb ft 0 694 N m 0 941 Thermal Time Constant Peak TCTP Minutes 16 Viscous Damping Z Source F1 lb ft krpm 0 108 N m krpm 0 147 If brush type tach is used these parameters may be affected Cons...

Page 38: ...This motor is not to be operated outside the parameters shown on the respective performance curve Motor EB 606 A Drive BDS4 230 20 Test T3 1432 SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT...

Page 39: ...is not to be operated outside the parameters shown on the respective performance curve Motor EB 606 B Drive BDS4 230 40 Test T3 1422 SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE...

Page 40: ...ot to be operated outside the parameters shown on the respective performance curve Motor EB 606 C Drive BDS4 255 Test T3 1637 SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nra...

Page 41: ...be operated outside the parameters shown on the respective performance curve Motor EB 606 D Drive BDS3 230 Test T3 1634 0 10 20 30 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY ZONE Nmax Nrated 11...

Page 42: ...t is not necessary that the peak load torque fall within the motor s continuous torque capabilities However it is important that the RMS root mean square load torque be inside the continuous duty zone...

Page 43: ...torque and a given ON time the required OFF time is known This OFF time is required so the motor cools sufficiently and does not exceed its thermal limits The calculated OFF time should proceed the i...

Page 44: ...erating time limits Example 1 An EB 606 B has torque vs speed performance characteristics described in the performance curve EB 606 B PC 26619 The motor is operating intermittently at 4150 rpm with a...

Page 45: ...ng at the load point in this example an ON time of 4 sec must be followed by an OFF time of 23 7 sec so as not to exceed its thermal limits Example 2 The motor of Example 1 is running at 2500 rpm with...

Page 46: ...ft From performance curve EB 606 C PC 26954 TC 30 6 lb ft at 500 rpm From Specifications CD 27028 TCTP 16 min Using EQ 5 and above values tMAX 4 078 min tON 4 seconds Using EQ 2 and known values tOFF...

Page 47: ...ted to less than 1000 amps 115 VAC 1 phase control power Output Power Power Supply DC Bus 325 VDC nominal no load Amplifier at rated load 230 VRMS L L Nominal 10 Continuous Current ARMS Phase Intermit...

Page 48: ...32 EB 604 33 EB 604 A performance curve 36 EB 604 B performance curve 37 EB 604 C performance curve 38 EB 604 D performance curve 39 EB 606 SPECIFICATIONS 41 EB 606 B performance curve 45 EB 606 C per...

Page 49: ...Outline Drawing 25 Output Power 6 PC 26614 28 29 PC 26615 30 32 PC 26616 36 PC 26618 43 PC 26619 45 PC 26804 32 PC 26805 39 PC 26951 37 PC 26952 38 PC 26954 46 PC 26955 47 Performance Curve EB 602 28...

Page 50: ...commended 13 Wave Forms A C voltage 48 current 48 motor 48 Wire control 20 gauge 20 signal 20 Wiring 7 AC lines 13 control 12 control power 13 diagram 15 16 17 18 19 21 National Code 7 power terminal...

Page 51: ...work for product support Ask the community questions search the knowledge base for answers get downloads and suggest improvements North America Kollmorgen 201 West Rock Road Radford VA 24141 USA Web w...

Page 52: ......

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