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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT

4

HARDWARE REPLACEMENT

This section contains instructions on how to replace operator panel hardware. Only components
included in the latest bill of material and spare parts list are allowed.

4.1

Replacing the Fan and Filter

The following is needed:
•

A new fan

•

A Torx TX10 and a TX20 screwdriver

Note:

Make sure to use adequate ESD protection.

Follow the steps below to replace the fan and fan

fi

lter:

1. Power off the operator panel.
2. Remove the fan lid by removing the two M3x6 Torx screws.

ky

Kollmorgen | October 2014

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Summary of Contents for AKI-CDC-MOD-15T

Page 1: ... Terminal Installation Manual Edition B October 2014 AKI CDC MOD 15T 15 TouchscreenHMI Keep all manuals as a product component during the life span of the product Pass all manuals to future users owners of the product ...

Page 2: ...ICE Technical changes which improve the performance of the device may be made without prior notice Printed in the United States of America This document is the intellectual property of Kollmorgen All rights reserved No part of this work may be reproduced in any form by photocopying microfilm or any other method or stored processed copied or distributed by electronic means without the written permi...

Page 3: ...placing a CompactFlash or CFast Memory Card 17 4 4 Replacing the Battery 18 5 Technical Data 6 Chemical Resistance 6 1 Metal Casing 21 6 2 Touch Screen and Overlay 22 6 2 1 Autotex F157 207 22 6 2 2 Touch Screen Surface 22 6 2 3 TouchKeyboard and Screen Protection Film 23 7 Operator Panel Drawings 7 1 Connectors 24 7 2 Communication Ports 24 7 3 AKI CDC MOD 15T Outline 25 8 Additional Installation...

Page 4: ...nderstand and use Configuration is carried out on a PC using the Kollmorgen Visualization Builder configuration tool The project can then be transferred and stored in the operator panel itself Various types of automation equipment such as PLCs servos or drives can be connected to the Advanced Kollmorgen Interfaces In this manual the term the controller refers to the connected equipment This manual...

Page 5: ...urpose Because of the many variables associated with any particular installation the supplier cannot assume responsibility for actual use based on the figures The supplier neither guarantees that the HMI panel is suitable for your particular application nor assumes responsibility for your product design installation or operation It is recommended to turn on and shut down the HMI panel at least onc...

Page 6: ...lock Connector Wire Size TQ Lb In X1 X100 Phoenix connectors AWG 30 12 5 7 X1 X100 Anytek connectors AWG 24 12 3 5 These devices are Class 2 supplied programmable controllers industrial PCs for the use in industrial control equipment and are intended to be front panel mounted Type 1 and 4x for indoor use only Caution The enclosure provides a degree of protection of at least IP20 but when installed...

Page 7: ...mild detergent Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier During the warranty period the battery needs to be replaced by an authorized Kollmorgen service center The unit can be reset by using the reset switch located behind the fan 2 6 Dismantling andScrapping The HMI panel or parts thereof shall be recycled according to local regulatio...

Page 8: ...ckness 8 mm Space requirements in millimeters when installing the operator panel 410 mm 286 mm 100 mm 50 mm 50 mm 100 mm 100 mm Note The dimensions onthedrawing are not proportional Caution The openings on the enclosure are for air convection Do not cover these openings ky Kollmorgen October 2014 8 ...

Page 9: ...ion Dropping the HMI panel or letting it fallmay cause damage 2 To cut a correct opening for the HMI panel use the cut out dimensions in the outline drawing For more information see sections Operator Panel Drawings and Technical Data 3 Secure the HMI panel in position by screwing the M4 Torx screw allowing the built in bracket to tighten against the panel M4 x 20 7 0 4 Nm Figure 3 1 A M4 x 20 7 0 ...

Page 10: ...may occur Ensure that the voltage and polarity of the power source is correct Separate high voltage cables from signaland supply cables Shieldedcommunication cables are recommended 24V DC RS232 RS422 RS485 24V DC A D Controller Power B Ethernet C Connect cable A Connect cable B using an M5 screw and a grounding conductor as short as possible that is sized correctly according to local electrical co...

Page 11: ...the HMI panel to the controller please refer to the help file for the driver in question 3 2 2 OtherConnectionsand Peripherals Cables peripheral equipment and accessories must be suitable for the application and its environment For further details or recommendations please refer to the supplier ky Kollmorgen October 2014 11 ...

Page 12: ...est bill of material and spare parts list are allowed 4 1 Replacing theFan andFilter The following is needed A new fan A Torx TX10 and a TX20 screwdriver Note Makesure to use adequate ESD protection Follow the steps below to replace the fan and fan filter 1 Power off the operator panel 2 Remove the fan lid by removing the two M3x6 Torx screws ky Kollmorgen October 2014 12 ...

Page 13: ...AKI CDC MOD 15T HARDWARE REPLACEMENT 3 Remove the fan filter Figure 4 1 A Screw M3x6 Torx B Fan lid C Fan filter ky Kollmorgen October 2014 13 ...

Page 14: ...T 4 Remove the fan by removing the two M4x35 Torx screws Figure 4 2 A Screw M4x35 Torx B Fan 5 Reassemble with new fan and filter in reverse order Use a maximum torque of 0 4 Nm when fastening the fan screws ky Kollmorgen October 2014 14 ...

Page 15: ...ing disassembly it is important to take care of the cable between the front and the rear part If you disconnect a cable be sure that the right cable will be in the right position when assembling Note The exchange of electronic components is only for experienced professionals Incorrect handling of electronic components or cables plugged in wrong can lead to the destruction of the device 3 Remove th...

Page 16: ...NT 5 Remove the hard disk drive from the hard drive connection on the CPU board 6 Reassemble with the new hard disk drive in reverse order Figure 4 3 1 2 5 SATA mass storage 2 CompactFlash slot 3 CFast slot ky Kollmorgen October 2014 16 ...

Page 17: ...D protection Follow the steps below to replace a memory card 1 Power off the operator panel 2 Follow the instructions in chapter Replacing the 2 5 SATA Mass Storage to remove the front frame assembly 3 Install the new memory card in its intended slot illustrated in figure below Figure 4 4 1 2 5 SATA mass storage 2 CompactFlash slot 3 CFast slot 4 Reassemble in reverse order ky Kollmorgen October 2...

Page 18: ...esure to use adequate ESD protection Follow the steps below to replace the battery 1 Power off the operator panel 2 Follow the instructions in chapter Replacing the Fan and Filter to remove the fan and access the battery 3 Replace the battery 4 Reassemble in reverse order Figure 4 5 1 Screw M4x35 Torx 2 Fan 3 Battery ky Kollmorgen October 2014 18 ...

Page 19: ...nted female with standard locking screws 4 40UNC Note RS422 Interface is not available yet Serialport for COM3 RS232 and COM4 RS422 RS485 9 pin D sub contact with RS232 RTS CTS chassis mounted female with standard locking screws 4 40UNC Note RS422 Interface is not available yet Ethernet 2 10 100 1000 Base T shielded RJ45 USB 4 USB Host 2 0 max output current 500 mA Processor Intel Celeron B810E 2 ...

Page 20: ...t conform with the requirements for class II power supplies Display TFT LCD with LED backlight 1280 800 pixels 16 7 million colors VGA 1 VGA resolution max 2048 1536 75Hz DVI 1 DVI D singleLink Resolutionmax 1600 1200 or 1920 1200 with reduced blanking Activearea of display W H 331 2 207 0 mm Operating temperature 0 C to 50 C Storage temperature 20 C to 70 C Relative humidity in operation 85 non c...

Page 21: ... to the following chemicals at room temperature Butanol Nitric acid 3 Hydrochloric acid 5 Nitric acid 10 Isopropyl alcohol Phosphoric acid 43 Sodium hypochlorite 10 Turpentine Note If exposure to any of the above chemicals is demanded it is recommended to first test the chemical in a hidden spot of the metal casing The powder paint shows little or no resistance to the following chemicals at room t...

Page 22: ...il Tomato ketchup Caustic soda 40 1 Methanol Trichloroacetic acid 50 Cutting oil Nitric acid 10 White Spirit Cyclohexanol Paraffin oil Windex 1 Diacetone alcohol Persil powder in solution 1 Wisk Diesel Petroleum spirit 1 Acetonitrile 1 Extremely faint glossing of the texture was noted Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial acetic acid without visible chan...

Page 23: ...r based films Autoflex EBA 180L is not suitable for use in conditions of long term exposure to direct sunlight Note The layer structure of the touch screen contains air and inrare cases appearance of bubbles can arise This is purely cosmetic and does not affect any functionality of the panel The appearance can occur under certain environmental conditions such as temperature humidity and atmospheri...

Page 24: ... RJ45 Intel 82574 7 USB 2 USB Host 2 0 max output current 500 mA 8 USB 2 USB Host 2 0 max output current 500 mA 9 Power supply DC input range 18 32 V DC 140 W ATX standard 7 2 Communication Ports Serial port 9 pin female Serial port 9 pin female Pin COM1 COM2 COM3 COM4 1 RS422 Tx RS485 Tx Rx RS422 Tx RS485 Tx Rx 2 RS232 RxD RS232 RxD 3 RS232 TxD RS232 TxD 4 RS422 Rx RS422 Rx 5 GND GND GND GND 6 RS...

Page 25: ...AKI CDC MOD 15T OPERATOR PANEL DRAWINGS 7 3 AKI CDC MOD 15TOutline 286 7 max 8 mm 76 268 9 9 392 9 9 410 ky Kollmorgen October 2014 25 ...

Page 26: ...according to local electrical codes between the operator panel s chassis and the closest grounding point on the door see 3 in drawing above 3 Connect a strong but short grounding braid between the door and the device cabinet see 4 in drawing above 4 Twist the cables onto the 24 V DC feed see 5 in drawing above 2 turns around the ferrite core provide 4 times the suppression of 1 turn 3 turns around...

Page 27: ...Ethernet unit has its shield directly grounded or grounded via a capacitor Note In many cases connecting the shielded Ethernet cabling to the chassis at bothends is inappropriate Hum or grounding loops can occur Unshielded cabling may even result in fewer communication errors A good solution may be to use a shielded Ethernet cable but to connect the shield at one end only One option is to break th...

Page 28: ... end of the shield to the ground via a 0 1 µF 250 V plastic capacitor Both ends are then connected to the ground in terms of HF but only connected to the ground at one end in terms of LF thus avoiding the 50 60 Hz grounding loops Metal cabinet Metal cabinet Terminal or connector Terminal or connector EMC cable gland Plastic cable gland Shielded cable Short distance Cable clamp in steel Shielded ca...

Page 29: ...sitive to heat The lifespan of an electrolytic capacitor is cut in half with an 8 10 C increase in temperature A 15 20 C temperature increase results in a quarter of the lifespan etc Rittal has a good program for estimating the anticipated average temperature in the cabinet as well as a large program for controlling the temperature in the device cabinet An enamel coated steel cabinet has a radiant...

Page 30: ... example SELV according to EN 60950 protection against electric shock and UL 950 Note Here is an example that explains why a secure 24 V DC feed can be ruined by mixing 24 V relay contacts with 230 V AC relay contacts in a smaller controller Check that the clearances and creepage distances between 24V DC and 230 V AC fulfillEN 60950 or UL 950 If not input a separate 24 V unit into the operator pan...

Page 31: ...r communication and one pair for 0 V The shield must be grounded at one end The other end is usually grounded but with longer distances or when there is a difference in the ground potential the shield should be connected to the ground via 0 1 µF 250 V plastic capacitor to prevent ground current in the braided shield A number of manufacturers recommend that the shield be grounded at each node Vario...

Page 32: ...nnecting the panel to external devices like for example serial devices 1 Connect a USB Keyboard 2 Connect power supply and turn on the operator panel 3 While booting press the F2 key immediately after the keyboard is initialized The initialization is indicated by the keyboard LED s If F2 is pressed before the keyboard is initialized this keystroke will be lost If you waited too long and the operat...

Page 33: ...AKI CDC MOD 15T ADDITIONAL INSTALLATION TIPS Follow the instructions in chapter Replacing the Fan and Filter on how to remove the fan lid to access the reset switch ky Kollmorgen October 2014 33 ...

Page 34: ... Tap anywhere on screen or touch calibrate will start in 10 seconds 5 Press finger on screen again to enter the service menu The Service Menu displays Note Additional information about the Service Menu options are available in the Kollmorgen Visualization Builder KVB online help HMI Panel System Software Service Menu 9 2 HMI to PDMM Connection and Programming Modbus TCP is used to communicate from...

Page 35: ...by right clicking on the System option in the Project Explorer and select Add HMI Device to display a list of HMI panels that Kollmorgen has available Double click on the project to launch KVB and automatically import tags and the target IP address for the KAS controller 9 3 HMI to PAC Connection The same Ethernet service port of the AKI panel can be used to connect and interface with a PAC Using ...

Page 36: ...marketplace advantage For assistance with your application needs visit www kollmorgen com or contact us at North America Europe Asia KOLLMORGEN KOLLMORGEN Europe GmbH KOLLMORGEN 203A West Rock Road Pempelfurtstraße 1 Rm 2205 Scitech Tower China Radford VA 24141 USA 40880 Ratingen Germany 22 Jianguomen Wai Street Web www kollmorgen com Web www kollmorgen com Web www kollmorgen com Mail support koll...

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