Kohler ZCB-6 Installation Instructions Manual Download Page 27 | Manualshive

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TT

-1684

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27

W

iring

Diagram,

Model

Z

CB

-6

Programmed

Transition

w

ith

M

PA

C

1500

Controls,

150

--400

Amps,

G

M99380

Sheet

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Summary of Contents for ZCB-6

Page 1: ...board I O assembly shown in the figures is available separately GM99316 2 1 MPAC 1500 controller assembly 2 Optional accessory board I O assembly 1 Figure 1 Decision Makerr MPAC 1500 Controller Conver...

Page 2: ...ule GM46890 S Alarm Module GM40808 S External Battery Supply Module GM46889 S One mounting assembly holds up to 5 modules Figure 4 Accessory Modules for Decision Makerr MPAC 1500 Other Accessories Oth...

Page 3: ...of 1000 amperes Not all possible combinations are available Switch Classification or Family ZCM 150 400 amp automatic transfer and bypass isolation switch ZCB 150 4000 amp automatic transfer and bypa...

Page 4: ...nt the starting of generator sets by an automatic transfer switch remote start stop switch or engine start command from a remote computer Before servicing any components inside the enclosure 1 Remove...

Page 5: ...Disconnect the generator set engine starting battery ies negative lead first 5 Disconnect power from the transfer switch on both sources Normal and Emergency Remove M340 Controller and Accessories 6 R...

Page 6: ...s Time Delay Button 11 Remove the AUTO TEST switch the BYPASS TIME DELAY pushbutton the ATS AUTO INHIBIT disconnect switch and any other optional switches in this area See Figure 13 Keep the ATS AUTO...

Page 7: ...ETERS Figure 14 Disconnect the Meters and Selector Switch Figure 15 Meters and Selector Switch Removed 13 Disconnect plug P24 and ground connection See Figure 16 Figure 16 Disconnect P24 and Ground 14...

Page 8: ...Note Refer to the notes in Figure 22 before installing the mounting plate and switch cover plate Some door studs may need to be cut off and some mounting holes enlarged in the field depending on the...

Page 9: ...TT 1684 3 16 9 Figure 22 Conversion Kit Assembly...

Page 10: ...itch Cover Plate Note The illustrations in the following steps may not show the latest controller design See Figure 25 for the updated current sensing kit terminal block harness connection and program...

Page 11: ...wires to the ground stud on the door Place the grounding wires between the washer and the nut Note This photo does not show the latest controller design See Figure 25 Figure 27 Ground Lead Connection...

Page 12: ...Figure 30 and Figure 31 REMOVE DECAL IF NECESSARY Figure 30 Before Decal Installation Figure 31 After Decal Installation Disconnect Switch 24 Re install the AUTO INHIBIT disconnect switch through the...

Page 13: ...M99316 S5 See Figure 37 27 Connect plug P24 of the conversion kit harness to contactor harness plug P24 which was disconnected from the M340 controller in step 13 See Figure 35 28 Connect plug P1 of t...

Page 14: ...14 TT 1684 3 16 GM77826 Figure 37 Conversion Kit Harness GM77826 for Model ZCB 6...

Page 15: ...relays SLN and SLE See Figure 40 Terminals CCE 1 and CCN 1 Figure 39 Disconnect Lead 20 from CCN 1 CCE 1 CCEO 1 not shown and CCNO 1 not shown 1 tp5668 1 SLN and SLE relays Model ZCM only 2 CCN and C...

Page 16: ...ersion kit wire harness GM77518 or GM77826 connector P8 to plug P8 that was disconnected from the upper board in the previous step See Figure 44 Figure 44 Connect Conversion Kit Wire Harness Connector...

Page 17: ...switches use conversion kit harness GM77518 shown in Figure 36 a Connect leads CN and J2 from the conversion kit wire harness to terminal 1 on relay CCN b Connect leads CE and J3 from the conversion...

Page 18: ...CE Relay Location see Figure 49 for other relays 1 tp5668 1 SLN and SLE relays Model ZCM only 2 CCN and CCE relays 3 CCEO and CCNO relays 2 3 Figure 49 Relay Locations Figure 50 Connections to CCN and...

Page 19: ...latest controller design See Figure 25 Figure 51 Harness Routing 44 Remove the circuit board from the upper panel See Figure 52 Figure 52 Remove the Upper Panel Circuit Board 45 Re install the upper p...

Page 20: ...ts List for part numbers 1 2 NOTES HI SIDE OF CT S MUST ALWAYS FACE TOWARD THE CONTACTOR Route CT harness neatly to controller with controller contactor harness Use cable ties as necessary See wiring...

Page 21: ...TT 1684 3 16 21 Figure 55 Current Sensing Kit Wiring Diagram GM47803...

Page 22: ...r set master switch is in the OFF position 54 Reconnect the generator set engine starting battery negative lead last 55 Reconnect power to the battery charger if equipped 56 On the MPAC 1500 controlle...

Page 23: ...ad LK 1212 1515 1 Operation manual MPAC1500 TP 6883 1 Installation instructions TT 1684 1 Washer lock 743 in OD X 22 12 5 Washer lock 285 in OD X 22 6 8 Washer lock 333 in OD X 22 7 5 Washer plain 1 5...

Page 24: ...order by drawing number on the following pages ATS Model Poles Amps M340 Drawing Numbers for reference only Bypass Schematic for reference only MPAC 1500 Conversion Drawings Schematic Wiring Diagram S...

Page 25: ...TT 1684 3 16 25 Schematic Model ZCM 6 Programmed Transition with MPAC 1500 Controls 150 400 Amps GM99379...

Page 26: ...TT 1684 3 16 26 Wiring Diagram Model ZCB 6 Programmed Transition with MPAC 1500 Controls 150 400 Amps GM99380 Sheet 1...

Page 27: ...TT 1684 3 16 27 Wiring Diagram Model ZCB 6 Programmed Transition with MPAC 1500 Controls 150 400 Amps GM99380 Sheet 2...

Page 28: ...TT 1684 3 16 28 Schematic Model ZCB 6 Programmed Transition with MPAC 1500 Controls 600 3000 Amps GM99381...

Page 29: ...TT 1684 3 16 29 Wiring Diagram Model ZCB 6 Programmed Transition with MPAC 1500 Controls 600 3000 Amps GM99382 Sheet 1...

Page 30: ...TT 1684 3 16 30 Wiring Diagram Model ZCB 6 Programmed Transition with MPAC 1500 Controls 600 3000 Amps GM99382 Sheet 2...

Page 31: ...TT 1684 3 16 31 Schematic Diagram Model ZCB 6 Programmed Transition w MPAC 1500 Controls 150 400 Amps GM99383...

Page 32: ...TT 1684 3 16 32 Wiring Diagram Model ZCB 6 Programmed Transition w MPAC 1500 Controls 150 400 Amps GM99384 Sheet 1...

Page 33: ...TT 1684 3 16 33 Wiring Diagram Model ZCB 6 Programmed Transition w MPAC 1500 Controls 150 400 Amps GM99384 Sheet 2...

Page 34: ...TT 1684 3 16 34 This page intentionally left blank...

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