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1095640-W2-B

MAINTENANCE

General

This Product is precision engineered and should give continued safe and controlled 

performance, provided:

1.

  It is installed, commissioned, operated and maintained in accordance with 

manufacturers recommendations.

2.

  Periodic attention is given, when necessary, to maintain the product in good 

functional order.

The Kohler range of Thermostatic Mixing Valves are designed for the minimum 

of  maintenance  in  normal  use.  The  only  serviceable  parts  are  the  inlet  filters 

which should be checked and cleaned every 12 months. If a malfunction occurs 

with the Thermostatic Cartridge then this will necessitate a complete cartridge 

replacement.

Note!

 The cartridge contains no internally serviceable parts.

Lubricants

Silicone based lubricants must only be used on the rubber seals. 

Caution!

 Oil based or other lubricant types may cause rapid deterioration of 

seals.

Cleaning

The chrome plated parts should be cleaned using a mild washing up detergent or 

soap solution, rinsed and then wiped dry with a soft cloth.

Warning!

 Many household cleaners contain abrasive and chemical substances, 

and should not be used for cleaning plated or plastic fittings. 

Do not 

use descalents on this product.

Checkvalve Cartridges / Inlet Strainers
General

Hot water entering the cold supply, or vice versa, indicates that immediate attention 

of the checkvalve cartridges is necessary.
The checkvalve cartridges may be cleaned by removal of the inlet strainers, and 

flushing through under a jet of water to remove lodged particles.

Checkvalve cartridges are not serviceable items, so any apparent wear or 

damage will require renewal.

Blockage of the inlet strainer screens can lead to poor flow performance and reduced 

temperature control. It is essential that the inlet strainer screens are cleaned or, if 

necessary, renewed as part of the six-monthly maintenance operations.

Summary of Contents for 1190330-NA

Page 1: ...TOMER AND MUST BE RETAINED WITH THE PRODUCT FOR MAINTENANCE AND OPERATIONAL PURPOSES Installation and User Guide Built In Shower Valve MODEL NUMBERS Important Please quote the above model number s whe...

Page 2: ...res and Flow Rates 6 Dimensions 7 Installation 8 Suitable Plumbing Systems 8 General 8 Reversing the Outlet Position 10 Installation Procedure 11 Operation 15 Commissioning 16 Maximum Temperature Sett...

Page 3: ...ith these instructions and must be conducted by designated qualified and competent personnel 4 Pass on this guide in the event of change of ownership of the installation site 5 Follow all warnings cau...

Page 4: ...ppliance to thaw and check for leaks before using 17 Insulate any pipework that could be exposed to freezing conditions 18 The water supplies to this product must be isolated if the product is not to...

Page 5: ...5 1095640 W2 B PACK CONTENTS Or q 1 x Mixer Valve Single Sequential Temperature Only q 1 x Building in Shroud q 1 x Adapter Pack q 3 x Screws q 3 x Wall Plugs...

Page 6: ...mperatures Optimum performance is obtained when temperature differentials of 20 C or more exist between blend and either supply Blend control accuracy will begin to diminish at temperature differentia...

Page 7: ...7 1095640 W2 B DIMENSIONS All dimensions are nominal and in mm 140 16 77 140 53 Single Sequential Temperature Only 16 77 53...

Page 8: ...se instructions and must be conducted by designated qualified and competent personnel The installation must comply with the Water Supply Regulations 1999 Water Fittings or any particular regulations a...

Page 9: ...on or if the product is dismantled during installation or servicing then the product must be inspected to ensure that there are no leaks 14 Having completed the installation make sure that the user is...

Page 10: ...d 2 Remove the outlet blanking plug using a 12 mm hexagonal wrench 3 Screw the outlet adapter complete with O seal into the bottom hole previously blanked and tighten 4 Screw the outlet blanking plug...

Page 11: ...e side of the mixer This is to prevent the flexible hose from obstructing the shower controls 2 Remove the shroud screw retain for later use and remove the mixer from the building in shroud 3 Determin...

Page 12: ...ting e g timber noggin to the front of the wall before tiling 7 Make sure that the mixer is level central in the hole and square to the finished wall surface or the control components will not fit cor...

Page 13: ...nstallations alternative fixings may be required not supplied to fix the mixer to the rear face of the wall cavity or to a timber noggin 11 Make sure that the olives are fitted connect the hot and col...

Page 14: ...nly The Temperature Adapter must be fitted before the trim kit 19 1 Fit the Spline Adapter to the cartridge 19 2 Fit the retaining screw into the centre of the spline adapter Tighten the screw 19 3 Fi...

Page 15: ...Turning the control knob anti clockwise will increase the flow and temperature from off through cold to the preset maximum Temperature Only Turning the control knob anti clockwise will increase the t...

Page 16: ...Adapter until the grubscrew can be seen in the cutout then unscrew the grubscrew approx 2 turns 3 2 Remove the temperature adapter and the adapter ring 3 3 Unscrew and remove the Hub Retaining Screw...

Page 17: ...17 1095640 W2 B Hub Retaining Screw Temperature Adapter Single Sequential Temperature Only Cartridge Drive Adapter Maximum Temperature Setting Cartridge Adapter Ring Adapter Cutout Grubscrew...

Page 18: ...tory a Check strainers and inlet outlet fittings for flow restriction b Make sure that the minimum flow rate is sufficient for the supply conditions c Make sure that the dynamic inlet pressures are no...

Page 19: ...icant types may cause rapid deterioration of seals Cleaning The chrome plated parts should be cleaned using a mild washing up detergent or soap solution rinsed and then wiped dry with a soft cloth War...

Page 20: ...ing of residual water 4 Continue to unscrew and remove the non return valve assembly Caution Some residual water may be released 5 The non return valve assembly and or strainer screens can be cleaned...

Page 21: ...pplied 1595 070 Component Pack identified A 1624 102 Screw Pack identified B 1624 109 Seal Pack identified C 408 71 Flat Faced Insert 1624 113 Outlet Adaptor 1624 114 Blanking Plug 1624 110 Filter Non...

Page 22: ...22 1095640 W2 B NOTES...

Page 23: ...23 1095640 W2 B NOTES...

Page 24: ...esolve any material defects by providing replacement parts modules or complete product as we deem appropriate To be free of charge work must be undertaken by Kohler approved personnel To ensure that a...

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