TP-6073 4/06
Safety Precautions and Instructions 5
Safety Precautions and Instructions
IMPORTANT SAFETY INSTRUCTIONS.
Electromechanical
equipment,
including
generator
sets,
transfer
switches, switchgear, and accessories,
can cause bodily harm and pose
life-threatening
danger
when
improperly
installed,
operated,
or
maintained. To prevent accidents be
aware of potential dangers and act
safely.
Read and follow all safety
precautions and instructions.
SAVE
THESE INSTRUCTIONS.
This manual has several types of safety
precautions and instructions: Danger,
Warning, Caution, and Notice.
DANGER
Danger indicates the presence of a
hazard
that
will
cause
severe
personal injury, death
, or
substantial
property damage
.
WARNING
Warning indicates the presence of a
hazard
that
can
cause
severe
personal injury, death,
or
substantial
property damage
.
CAUTION
Caution indicates the presence of a
hazard that
will
or
can cause minor
personal injury
or
property damage
.
NOTICE
Notice
communicates
installation,
operation, or maintenance information
that is safety related but not hazard
related.
Safety decals affixed to the equipment
in prominent places alert the operator
or
service
technician
to
potential
hazards and explain how to act safely.
The decals are shown throughout this
publication
to
improve
operator
recognition.
Replace
missing
or
damaged decals.
Accidental Starting
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
the
generator
set.
Remove the negative (--) lead first
when
disconnecting
the
battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling
the
generator
set.
Accidental
starting
can
cause
severe injury or death.
Before
working
on
the generator set or
equipment
connected
to
the
set,
disable the generator set as follows:
(1) Place the generator set start/stop
switch
in
the
STOP
position.
(2) Disconnect the power to the battery
charger, if equipped. (3) Remove the
battery cables, negative (--) lead first.
Reconnect the negative (--) lead last
when reconnecting the battery. Follow
these
precautions
to
prevent
the
starting of the generator set by the
remote start/stop switch.
Battery
Sulfuric acid in batteries.
Can cause severe injury or death.
Wear
protective
goggles
and
clothing.
Battery acid may cause
blindness and burn skin.
WARNING
Battery
electrolyte
is
a
diluted
sulfuric acid. Battery acid can cause
severe injury or death.
Battery acid
can cause blindness and burn skin.
Always
wear
splashproof
safety
goggles, rubber gloves, and boots
when servicing the battery.
Do not
open a sealed battery or mutilate the
battery case. If battery acid splashes in
the eyes or on the skin, immediately
flush the affected area for 15 minutes
with large quantities of clean water.
Seek immediate medical aid in the case
of eye contact. Never add acid to a
battery after placing the battery in
service, as this may result in hazardous
spattering of battery acid.
Battery acid cleanup. Battery acid
can cause severe injury or death.
Battery acid is electrically conductive
and corrosive.
Add 500 g (1 lb.) of
bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
battery acid and continue to add the
neutralizing solution to the spilled
battery acid until all evidence of a
chemical
reaction
(foaming)
has
ceased. Flush the resulting liquid with
water and dry the area.
Battery gases. Explosion can cause
severe injury or death.
Battery gases
can cause an explosion. Do not smoke
or permit flames or sparks to occur near
a battery at any time, particularly when
it is charging.
Do not dispose of a
battery in a fire. To prevent burns and
sparks that could cause an explosion,
avoid touching the battery terminals
with tools or other metal objects.
Remove all jewelry before servicing the
equipment. Discharge static electricity
from
your
body
before
touching
batteries by first touching a grounded
metal surface away from the battery. To
avoid sparks, do not disturb the battery
charger connections while the battery
is charging.
Always turn the battery
charger off before disconnecting the
battery connections.
Ventilate the
compartments containing batteries to
prevent accumulation
of explosive
gases.
Summary of Contents for 10EOR
Page 10: ...10 Safety Precautions and Instructions TP 6073 4 06 Notes...
Page 12: ...TP 6073 4 06 12 Service Assistance Notes...
Page 22: ...TP 6073 4 06 22 Section 3 Intake and Exhaust System Notes...
Page 26: ...TP 6073 4 06 26 Section 4 Fuel System Notes...
Page 30: ...TP 6073 4 06 30 Section 5 Cooling System Notes...
Page 38: ...TP 6073 4 06 38 Section 6 Controller Troubleshooting Notes...
Page 54: ...TP 6073 4 06 54 Section 8 Component Troubleshooting Notes...
Page 60: ...TP 6073 4 06 60 Section 9 Generator Disassembly Reassembly Notes...
Page 82: ...TP 6073 4 06 82...
Page 83: ...TP 6073 4 06 83...