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KODI KLIP KTA-3 Series, Owner'S/Operator'S Manual

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KODI KLIP KTA-3 Series Owner'S/Operator'S Manual Download Page 23

 

 

   - 23 - 

 

 

Item 

# 

Assy 

Part 

Part # 

Description 

Qty 

 

Item # 

Assy 

Part 

Part # 

Description 

Qty 

101 

  

70-10101 

DEFLECTOR BOLT 

1 

 

411 

  

70-36411 

KLIP SENSOR 

1 

102 

  

70-10102 

DEFLECTOR 

1 

 

413 

  

70-36413 

DOOR 

1 

103 

  

70-10103 

RUBBER PAD 

1 

 

420 

  

70-36420 

NOZZLE 

1 

104 

  

76-A6713 

BOLT 

4 

 

423 

  

76-B6603 

BOLT 

1 

105 

  

70-10105 

BACK CAP 

1 

 

429 

  

76-56600 

LOCK NUT 

5 

106 

** 

76-06702 

SET SCREW 

2 

 

429A 

  

76-96600 

LOCKWASHER 

5 

107 

  

70-10107 

WASHER SEAL 

1 

 

431 

** 

76-A6603 

BOLT 

2 

108 

  

70-10108 

SEAL 

1 

 

432 

** 

76-06601 

SET SCREW 

1 

109 

  

70-10109 

COMPRESSION SPRING 

1 

 

433 

** 

70-16433 

FEEDER HOUSING 

1 

110 

  

70-10110 

WASHER 

1 

 

434 

** 

70-16434 

FEED PISTON 

1 

111 

*** 

70-10111 

O - RING 

1 

 

435 

** 

70-10435 

O - RING 

2 

112 

*** 

70-10112 

O - RING 

2 

 

436 

** 

70-10436 

FEED BUMPER 

1 

113 

  

70-10113 

HEAD VALVE 

1 

 

437 

** 

70-1C437 

PUSHER SPRING 

1 

114 

*** 

70-10114 

PACKING 

1 

 

438 

** 

70-1C438 

FEED PISTON CAP 

1 

115 

  

70-10115 

CYLINDER PRESS RING 

1 

 

439 

** 

70-10439 

C - RING 

1 

116 

  

70-36116 

PISTON SHAFT 

1 

 

440 

** 

70-1E440 

FEED FINGER 

1 

117 

  

70-10117 

CYLINDER SLEEVE 

1 

 

441 

** 

70-10441 

FEED FINGER SPRING 

1 

118 

  

70-10118 

O - RING 

1 

 

442 

** 

70-16442 

FEEDER COVER 

1 

119 

  

70-10119 

O - RING 

1 

 

443 

** 

70-1E443 

STOP PLATE 

2 

120 

  

70-10120 

CYLINDER SPACER 

1 

 

444 

** 

70-10444 

PIN FEED PISTON 

1 

121 

  

70-10121 

CYLINDER RING 

1 

 

445 

* 

70-16445 

MAGAZINE 

1 

122 

  

70-10122 

BUMPER 

1 

 

446 

  

70-16446 

HOOD COVER 

1 

123 

  

70-1C123 

PISTON HEAD 

1 

 

447 

  

76-B6705 

BOLT 

4 

125 

  

70-10125 

CYLINDER SEAL 

1 

 

448 

  

70-10448 

Urethane Retainer 

1 

126 

*** 

70-20126 

O - RING 

1 

 

449 

  

76-A6609 

BOLT 

4 

127 

  

70-30127 

SPRING 

1 

 

450 

* 

70-10450 

SPRING PIN 

1 

201 

  

70-10201 

O - RING 

1 

 

451 

  

76-A6708 

BOLT 

2 

202 

  

70-10202 

O - RING 

1 

 

452 

  

70-10452 

DIRECTION LABEL 

1 

203 

  

70-10203 

PLUNGER CAP 

1 

 

453 

* 

70-16453 

KLIP STOP 

1 

204 

  

70-10204 

VALVE PLUNGER 

1 

 

454 

* 

70-10454 

SPRING 

1 

205 

** 

70-10205 

O - RING 

2 

 

455 

 

70-16455 

SUPPORT BRACKET 

1 

206 

  

70-10206 

O - RING 

1 

 

456 

  

76-A6813 

BOLT 

1 

207 

  

70-10207 

SPRING 

1 

 

457 

  

76-86800 

FLAT WASHER 

1 

208 

  

70-10208 

PLUNGER 

1 

 

458 

  

76-D6800 

FLANGE NUT 

1 

209 

  

70-10209 

O - RING 

2 

 

459 

* 

70-16459 

SPRING PIN 

1 

210 

  

70-10210 

TRIGGER VALVE HEAD 

1 

 

460 

  

70-16460 

LABEL; KTA-6 

1 

211 

  

70-10211 

SPRING PIN 

2 

 

501 

  

70-30501 

SPRING  

1 

212 

  

70-10212 

SPRING PIN 

1 

 

502 

  

70-30502 

PIN F/ KLIP SENSOR 

1 

213 

  

70-10213 

SPRING PIN 

3 

 

503 

  

70-30503 

DOOR SPRING 

1 

215 

  

70-10215 

TRIGGER 

1 

 

504 

  

70-3A504 

DOOR PIN 

1 

216 

  

70-10216 

SECONDARY TRIGGER 

1 

 

217 

  

70-10217 

SPRING PIN 

1 

 

218 

  

70-10218 

SPRING 

1 

 

301 

  

70-10301 

HOUSING 

1 

 

 

 

 

 

 

302 

*** 

70-10302 

O - RING 

1 

 

 

 

303 

  

70-10303 

END CAP 

1 

 

 

304 

  

70-10304 

O - RING 

1 

 

 

  

Part # 

Description 

305 

  

70-10305 

BELT HOOK 

1 

 

 

* 

71-36011 

MAGAZINE ASSEMBLY 

306 

  

70-10306 

AIR PLUG CAP 

1 

 

 

** 

71-20008 

FEEDER ASSEMBLY 

307 

  

70-10307 

AIR PLUG 

1 

 

 

*** 

71-20015 

REBUILD KIT                                     -

includes (

***

) O-RING & PACKING 

308 

  

70-10308 

CUSHION 

2 

 

 

401 

*** 

70-10401 

O - RING 

1 

 

 

 

 

 

 

402 

  

70-10402 

INLET TUBE 

1 

 

 

 

 

 

 

403 

*** 

70-10403 

O - RING 

1 

 

 

 

 

 

 

404 

*** 

70-10404 

O - RING 

1 

 

 

 

 

 

 

406 

  

76-A6813 

BOLT 

4 

 

 

 

 

 

 

407 

  

70-10407 

SAFETY GUIDE 

1 

 

 

 

 

 

 

408 

  

70-36408 

SAFETY ACTUATOR 

1 

 

 

 

 

 

 

 

PARTS LIST: KTA-6

 

Assemblies & Repair Kits

 

Summary of Contents for KTA-3 Series

Page 1: ...PN 10 00085 KTA 3 4 5 6 Series REBAR CONNECTOR TOOL OWNER OPERATOR MANUAL ...

Page 2: ...ese SYMBOL sections This indicates a situation in which a hazard is imminent and will result in a high probability of serious injury or death This indicates a potentially hazardous situation which could result in minor to moderate injury This indicates a potentially hazardous situation or unsafe practice which could result in product or property damaged CAUTION This symbol indicates a general stat...

Page 3: ...Tool 10 COMPRESSED AIR SYSTEM 11 A Airline Filtration 11 B Airline Regulation 11 C Airline Lubrication 11 D Cold Weather Operation 11 APPENDIX A TROUBLESHOOTING 12 APPENDIX B PARTS DIAGRAMS 16 A KTA 3B 16 B KTA 4D 18 C KTA 5D 20 D KTA 6D 22 NOTE The Model and Serial Number of your Tool is located on the Tool s Housing These numbers and the Date of Purchase DOP should be recorded Model ____________...

Page 4: ...TION DATA Max A Weighted Impulse Sound Power Level 102 6 dBA Max A Weighted Surface Impulse Sound Power Level 90 3 dBA Vibration 4 28 m sec2 A full sequential Trigger is the safest type of Power Tool Trigger The Klipper Gun will only fire when the Primary Trigger and Secondary Trigger mechanism is activated in order First the safety unit must be pushed into the rebar then the user squeezes the tri...

Page 5: ...gardless if the Tool is connected to an air supply or not B TOOL PROTECTION 1 This Tool can only be used with clean dry regulated compressed air The use of other compressed gases may cause explosion or serious injury 2 Only connect the Tool to a regulated air supply The regulator positioned between the Tool and the air supply should limit the Tool s inlet pressure to a maximum of 110 PSI 7 6 Bar G...

Page 6: ...the Klips for applications for which they are not approved C SERVICE AND REPAIR 1 This Tool should only be serviced by trained personnel or an Authorized Service Center 2 Disconnect the air supply before performing any Tool maintenance 3 Use only KODI genuine OEM parts Contact your Area Distributor to order parts Do not use any of the following as lubricants kerosene hydraulic fluid transmission f...

Page 7: ...g should always be connected to the Tool s Inlet so that the Tool will depressurize when disconnected from the Air Supply Although the Tool s Inlet is 1 4 635 cm we recommend using 3 8 95 cm air hose if supply hose is longer than 8 2 4 m Compressed air is an invisible hazard Any Tool hose or other component through which it passes is capable of releasing an explosive force which could result in pe...

Page 8: ... away from the Operator The Exhaust Deflector can be rotated in either direction to one of its eight 8 stop positions See Figure 4 Below The Klip Rack will only fit into the Tool s Magazine one way and once seated will only move along the Magazine in one direction Pulling the Klip Rack back out of the Magazine will damage the Tool s Stop Plates and prevent the Tool from operating properly CAUTION ...

Page 9: ...elow vPARALLEL CONNECTION Klip Magazine must be perpendicular to the primary rebar and the adjoining rebar must be pushed into the other rebar slot See Figure 6 Below Figure 6 Parallel Connecting Rebar Figure 5 Cross Connecting Rebar If nozzle is not properly aligned or there is insufficient downward pressure on Tool Klip can become jammed See Troubleshooting p 15 CAUTION ...

Page 10: ...ean the Tool Certain solvents will damage the Tool s rubber and plastic components 3 Always make sure that all screws are kept tight Loose or missing screws can cause damage to expensive Tools parts which could cause injury When the Tool s Nozzle is properly positioned over the rebar to be connected the Klip will self align for cross or parallel connections IMPORTANT Compressed air is an invisible...

Page 11: ...pward through Door and remove See Figure 10 Below 4 Close Door and use Lever to engage Door s Lock Mechanism See Figure 11 Below Make sure Door s Lock Mechanism is fully engaged before reloading a Klip Rack to ensure Sensor Shaft Engagement IMPORTANT Figure 8 Releasing Lock Figure 10 Removing Klips Figure 9 Opening Door Figure 11 Engaging Lock Mechanism ...

Page 12: ...MARVEL Air Tool Oil or WORKMASTER Tool Lube Air Tool Oil in the Tool Use an In Line Lubricator for automatic lubrication or place 5 10 drops of a suitable Air Tool Oil into the male air fitting at the beginning of each work day and then cycle the Tool until a light oil mist exhausts from the Tool D COLD WEATHER OPERATION In cold weather conditions where airline moisture can freeze do not force the...

Page 13: ...lates Pusher Spring and Feeder Spring Using a Tool without the Sensor Shaft properly installed however will result in an extreme increase of jams and these jams will cause critical parts such as Piston Shafts Nose Pieces and Door Assemblies to break We have found that a minor amount of training on proper Klipping techniques and educating Operators about the need to protect critical parts with dail...

Page 14: ...ioning properly because of dirt and debris in Assembly wear to O rings 205 206 209 or problems with Secondary Trigger 216 Clean Repair or Replace 6 Klips not feeding properly 6 After checking that Klip Rack is full verify proper operation of Feeder Inspect for damage to Magazine 445 Hood 446 or Stop Plate 443 which must be both working and in proper position Replace damaged parts 7 Klips not in pr...

Page 15: ...t Tool Fires but Klip Gets Jammed in Nozzle 1 Sensor Shaft is not installed properly Sensor Shaft is missing Sensor Shaft Spring 410 is broken 1 Repair Replace Sensor Shaft and or Spring 2 Safety Actuator Eyelet See Figure 7 is worn allowing Safety Actuator to disengage with or without Klips in Tool 2 Replace Safety Actuator 408 3 Tool not firmly held against rebar joint Alignment not correct 3 a ...

Page 16: ... 16 APPENDIX B PARTS BREAKDOWN ...

Page 17: ...125 CYLINDER SEAL 1 445 70 13445 MAGAZINE 1 126 70 20126 O RING 1 446 70 13446 HOOD COVER 1 127 70 30127 SPRING 1 447 76 B6705 BOLT 4 140 70 1B140 SPRING PIN 1 448 70 10448 RETAINER 1 141 76 A6612 BOLT 1 449 76 A6609 BOLT 4 201 70 10201 O RING 1 450 70 10450 SPRING PIN 1 202 70 10202 O RING 1 451 70 A6708 BOLT 1 203 70 10203 PLUNGER CAP 1 452 70 10452 DIRECTION LABEL 1 204 70 10204 VALVE PLUNGER 1...

Page 18: ... 18 ...

Page 19: ... 446 70 14446 HOOD COVER 1 125 70 10125 CYLINDER SEAL 1 447 76 B6705 BOLT 4 126 70 20126 O RING 1 448 70 10448 RETAINER 2 127 70 30127 SPRING 1 449 76 A6609 BOLT 4 201 70 10201 O RING 1 451 76 A6708 BOLT 2 202 70 10202 O RING 1 452 70 10452 DIRECTION LABEL 1 203 70 10203 PLUNGER CAP 1 453 70 14453 KLIP STOP 1 204 70 10204 VALVE PLUNGER 1 454 70 10454 SPRING 1 205 70 10205 O RING 2 455 70 1A455 SUP...

Page 20: ... 20 ...

Page 21: ...0 15446 HOOD COVER 1 125 70 10125 CYLINDER SEAL 1 447 76 B6705 BOLT 4 126 70 20126 O RING 1 448 70 10448 RETAINER 1 127 70 30127 SPRING 1 449 76 A6609 BOLT 4 201 70 10201 O RING 1 450 70 10450 SPRING PIN 1 202 70 10202 O RING 1 451 76 A6708 BOLT 2 203 70 10203 PLUNGER CAP 1 452 70 10452 DIRECTION LABEL 1 204 70 10204 VALVE PLUNGER 1 453 70 15453 KLIP STOP 1 205 70 10205 O RING 2 454 70 10454 SPRIN...

Page 22: ... 22 ...

Page 23: ... 4 125 70 10125 CYLINDER SEAL 1 448 70 10448 Urethane Retainer 1 126 70 20126 O RING 1 449 76 A6609 BOLT 4 127 70 30127 SPRING 1 450 70 10450 SPRING PIN 1 201 70 10201 O RING 1 451 76 A6708 BOLT 2 202 70 10202 O RING 1 452 70 10452 DIRECTION LABEL 1 203 70 10203 PLUNGER CAP 1 453 70 16453 KLIP STOP 1 204 70 10204 VALVE PLUNGER 1 454 70 10454 SPRING 1 205 70 10205 O RING 2 455 70 16455 SUPPORT BRAC...

Page 24: ...PN 10 00085 ...

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